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Contents

SPD 910-300, 1000 Air Differential Pressure Switch ............................................................................... 1
FD113 Water Differential Pressure Switch: .............................................................................................. 2
SPD 310 Air Differential Pressure Sensor: ................................................................................................ 3
MDB 20B-230 Damper Actuator (On/Off): .............................................................................................. 4
MD10A-24 Damper Actuator (Modulating): ............................................................................................. 4
MN-Sx Room Temperature Sensors: ......................................................................................................... 6
EE Series Wireless Temperature and Humidity Sensor: ............................................................................ 7
CI-24 360 PIR Occupancy Sensor ............................................................................................................ 8
UI-500 Air Volume Control Potentiometer: .............................................................................................. 9
EPW105 Water Differential Pressure Transmitter: .................................................................................. 10
VER-HWL2XCX Space Humidity Transmitter ...................................................................................... 11
VER-HO2XMCX Outdoor Humidity Transmitter: ................................................................................. 12
TFEYR00 Duct Temperature Sensor: ...................................................................................................... 13
TIWB1Y0 Immersion Temperature Sensor: ............................................................................................ 14
TE500DCW12H31E2 Duct Averaging Temperature Sensor: ................................................................. 15
TWLY00 Space Temperature Sensor: ..................................................................................................... 16
VER-HD2XVCX Duct Humidity Transmitter: ....................................................................................... 17
CLRSXX Remote CO2 sensor:................................................................................................................ 18
VER-CWE Wall Mount CO2 Sensor: ..................................................................................................... 19
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FSR1AK1X + FST4A020 Ultrasonic Strap on Flow Meter: ................................................................... 20
VER-U001-0022 Impeller Water Flow Meter: ........................................................................................ 24
TOYR00 Outside Air Temperature Sensor: ............................................................................................. 26
WPS-G-PS3 Liquid Static Pressure Switch: ............................................................................................ 27
CMD050VC CO Sensor .......................................................................................................................... 28
HC2 IP25 Combined Temperature and Humidity Sensor........................................................................ 29
Loxone Outdoor Light level sensor ......................................................................................................... 31
LL15 Liquid Level Float Switch .............................................................................................................. 32
AFS-262-HT High Temperature Air Differential Pressure Switch ......................................................... 33
GTC116-PB Airflow Measuring Station ................................................................................................. 35
D6200 Butterfly Valve ............................................................................................................................. 40
SY3-24-3-T Rotary Actuator ................................................................................................................... 42
MULTICAL 602 & ULTRAFLOW 14 ................................................................................................ 45
ULTRAFLOW 54 (DN150-250) BTU Meter .......................................................................................... 48

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SPD 910-300, 1000 Air Differential Pressure Switch

1. In general, the mounting with two screws next to each other is
sufficient. The maximum diameter of the screws must not be
bigger than 8 mm.
2. Mount the pressure switch with the pressure connections pointing
downwards (fig1), to drain condensation moisture which might
occur. Mount the pressure switch horizontally (electrical
connectors pointing upwards) (Fig2) only, if no condensate can
form. In this position, the switching values are approximately 20
Pa higher as indicated on the scale.
3. Hoses are not allowed to be bend or damaged during mounting.
Leaking hoses and hose connections cause disturbances on the device or inaccurate measurements. It is
essential to remove the cap for transportation safety mounted on P2.

4. For Filter Monitoring, connect P1 before the filter and P2 after it.
5. For Fan monitoring, connect P2 before the filter and P1 after it.


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FD113 Water Differential Pressure Switch:

1. The PL-FD113 should only be connected by a competent, suitably trained technician, experienced in
installation with hazardous voltages. (>50Vac & <1000Vac or >75Vdc & 1500Vdc). Pressure connections
should carried out by a technician qualified to work with the media being monitored.
2. Ensure that all power is disconnected before carrying out any work on the PL-FD113.
3. Ensure that the unit is not subjected to ingress by water.
4. Mount the PL-FD113 using the screws supplied. If the supplied screws are lost, an M4 x 6 screws can be
used. This must have a depth of 5mm (0.2) or less.
5. Connect pipe work using " BSP male adapters into the " BSP female fittings on the switch. Low pressure
connection is at the top of the switch and the high pressure connection at the bottom as per the diagram
below.
6. Set the switching point by inserting a screwdriver into the slots wheel above the scale.




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SPD 310 Air Differential Pressure Sensor:
1. Mount the Pressure Transducer on any surface using the two holes on the base of the unit.
2. Ensure there is enough space around the unit to connect
the pressure tubing without kinking and avoid locations
with severe vibrations or excessive moisture.
3. Mount the enclosure with two screws but do not over-
tighten. It may be mounted in any position but typically is
installed on a vertical surface with the pressure ports on
the right and the cable entrance on the left.
4. The enclosure has a standard conduit opening and
may be installed with either conduit and a conduit
coupler or a cable gland type fitting.
5. Terminate the wiring as shown in figure.






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MDB 20B-230 Damper Actuator (On/Off):
MD10A-24 Damper Actuator (Modulating):

1. Place the actuator on the damper shaft so that the front of the actuator is accessible. (The label and the
manual override button are on the front side.).
2. Install auxiliary switch MD-S1 on actuator.
3. The minimum damper drive shaft is 3/4-inches (20mm). The shaft length determines whether the shaft
adapter will be mounted on the front or back of the actuator.
4. Set auxiliary switches, DIP switches, and Offset/Span as required by your application.
5. The position indicator can be mounted to show either the clockwise or counterclockwise 0 to 90 scale.
6. The shaft adapter and mounting parts are shipped in a separate container with the actuator.
7. The actuator is shipped from the factory with a 5 pre-load to ensure tight damper close off.
8. To move the damper blades and lock the position with no power present hold down the PUSH button
and make adjustments to the damper position and then release the PUSH button.
9. Direction of Rotation Switch
a) Non-spring return actuators have a reversing switch on the cover. Switch position indicates start point.
b) For the non-spring return, with the switch in position 1, the actuator rotates clockwise with a decrease in
voltage or current.
c) With the switch in position 0, the actuator rotates counterclockwise with a decrease in voltage or
current.
d) The non-spring return rotates clockwise when the switch is in the 1 position and power is applied to wire
#2. When power is applied to wire #3 the actuator rotates counter clockwise.
e) Rotating the switch to 0 reverses the control logic.

f) During checkout, the switch position can be temporarily reversed and the actuator will reverse its
direction. This allows the technician a fast and easy way to check the actuator operation without having
to switch wires or change settings on the thermostat.


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10. Wiring Instructions



a. MDB 20B-230 b. MD10A-24


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MN-Sx Room Temperature Sensors:

1. Sensor base plate can be installed directly on wall, 2x4 or electrical box, DIN electrical box or surface
box mounted.
2. Feed LON wires and S-LK wires from electrical box through
base plate.
3. Using two 6-32x5/8 in. flat head screws (not provided), mount
base plate to electrical box. (see figure)
4. Set electronic assembly onto bottom hooks of base plate.
5. Secure electronic assembly to base plate by tightening two
screws at top of assembly
6. Insert bottom tabs of cover and ten snap top into place.



7. Wiring Instructions
a. Strip 6mm of insulation from S-LK wires and connect it to
terminals 1 & 2 as shown in figure
b. Strip 6mm of insulation from 2 pair LON cable and connect it to
terminals 3 & 4 as shown in figure




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EE Series Wireless Temperature and Humidity
Sensor:
1. The EE242 Basis Station housing can be installed on DIN-rail.
2. To remove from the rail, both orange snap locks can be opened with the use of a screwdriver.

3. Wiring Instructions


4. Installation of transmitter, Sensing probe
a. The transmitter should be mounted in such a way that the RH/T probe points downwards.
b. Drill the mounting holes according to the drill template (see figure).
c. Mount the bottom part of the housing with 4 screws; less than 4.2mm in diameter (not in the scope of
supply).
d. Connect the transmitter
e. Install the cover with 4 screws


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CI-24 360 PIR Occupancy Sensor
1. For visual alignment, orient the sensor parallel to one of the
walls.
2. Ceiling attachment ring (provided)cut about 2-3/4" to 3"
in diameter.
3. 3" mud ringcut the hole to accommodate.
4. Drill two holes with a 3/16 drill bit and insert the wall
anchors.
5. Screw in the rear housing on the the ceiling attachment
ring.
6. Attach the mask, if using, into the lens recess and onto the
securing pins of the cover.
7. Attach the cover to the rear housingalign tabs on inside of cover to notches on outside perimeter of rear
housing, place cover on sensor, and twist clockwise to lock.
8. Insert the assembled sensor into the ceiling hole, and if using the mask, turn the sensor so that the
unmasked part of the lens is toward and centered on the area to be covered.
9. Bend the ceiling attachment ring straps behind the hole to secure (or attach sensor to mud ring with screws).

10. Wiring Instructions
a) Connect 24VAC or +24VDC Supply to the RED and Return to the BLACK wire from the sensor.
b) Isolated Relay: (Rated for 1A @24VDC or 24VAC)
c) Connect the wires necessary to the application that requires
this output.
GREEN (Normally Closed)Open when occupancy is
detected
ORANGE (Common) (must be used for proper operation)
YELLOW (Normally Open)Closed when occupancy is
detected




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UI-500 Air Volume Control Potentiometer:
1. It is typically a flush mounted wall unit giving the end user the ability to make adjustments.
2. Sensor can be installed directly on wall, DIN electrical box or surface box mounted.
3. Mark the holes on the wall and drill hole.
4. Use two flat head screws supplied to screw it in.
5. Rotating the POT clock wise will increase airflow.



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EPW105 Water Differential Pressure Transmitter:
1. The transmitter mounts on a vertical surface with the pressure ports
and cable entrance on the bottom using the two screw holes on the
base of the unit.
2. Ensure there is enough space around the unit to make the pressure
and electrical connections. Avoid locations with severe vibrations or
excessive moisture.
3. The enclosure has a standard conduit opening and may be
installed with either a conduit coupler or a cable gland type fitting.
4. Affix the back plate to a mounting surface.
5. The two pressure ports are labeled High and Low. The output signal
indicates a positive value when the pressure is higher on the High port
than the Low port so ensure these ports are connected correctly.
6. Plumb the ports to "HI" and "LO" sides of the pressure differential.
7. Wrap the fitting with 2-3 turns of Teflon tape, hand tighten, then use a wrench to make two more turns
8. Use appropriately rated pressure tubing and arrange it to minimize stress on the connections.
9. Do not allow material to fall into the pressure ports as contamination could damage the sensors.
10. Wiring Instructions
a. Wiring are done as shown below and jumpers are set appropriately

JP1: Voltage (V) or current (mA) mode.
JP2: 0-10V or 0-5V output span (Voltage mode only).
JP3: Slow or fast mode. Slow mode provides 5-second averaging for surge dampening; fast mode
provides 1-second averaging.
JP6: Bidirectional or Normal. Normal mode range is from zero to full scale differential pressure. Bi-
directional mode changes range from minus full scale to plus full scale differential pressure. Output will be
at one half when the differential pressure is zero (see table below).
JP7: Port Swap or Normal. This setting is used to remedy situations when the "HI" & "LO" ports to the
pressure transducer are incorrectly plumbed. Use jumper JP7 to reverse polarity of pressure ports. This
jumper makes the "HI" port "LO" and the "LO" port "HI".
JP8: Analog Reverse or Normal. Normal mode output increases as pressure increases. Reverse mode
output is maximum when pressure differential is zero and decreases as pressure increases.
RANGE: Use range switch to select full-scale differential pressure.

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VER-HWL2XCX Space Humidity Transmitter
1. Sensor will be mounted away from ventilation sources
2. Remove the cover by pressing the tab at the top of the sensor
while pulling outward from the top of the cover.
3. Remove the back plate by unfastening the sensor from the
bottom of the back plate and pivoting the sensor outward
4. Punch out openings in the back plate
5. Position the sensor vertically on the wall, 4 1/2 feet above the
floor
6. Mount the backplate onto the wall using the screws provided.
7. Wire the backplate as shown on figure below
8. Configure sensor (as per figure ) and install it back. Snap close
the outer cover back to place
9. Wiring Instructions




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VER-HO2XMCX Outdoor Humidity Transmitter:
1. Sensor will be mounted on a north facing aspect of the building at roof level.
2. The humidity sensors shall be shielded from direct sunlight, shall be located away from any exhaust louvres
or other sources of heat, and a cover shall shield the sensors from contact with rain.
3. The sensor installs directly on an exterior wall using the two integrated mounting holes provided on the
enclosure.
4. Mount unit with probe pointing down. Unit may be suspended by conduit. Do not obstruct vent openings..
5. The 2 mounting holes will facilitate a #10 size screw (Not supplied).
6. Wiring Instructions




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TFEYR00 Duct Temperature Sensor:
1. Cut a 6mm dia hole in the duct or plenum surface at the desired location.
2. Insert sensor probe into the duct or plenum until the flange rests against the duct or plenum wall.
3. If necessary, use the flange as a template to mark and drill two holes for mounting screws.
4. Fasten the sensor to the duct or plenum surface with two sheet metal screws.
5. Wiring Instructions










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TIWB1Y0 Immersion Temperature Sensor:

1. Immersion probes must be installed into a thermowell.
2. Mount the thermowell either horizontally or with the open end facing down to allow any condensation to
drain and ensure that the well does not contact the inside of the pipe.
3. For best results, use thermal compound inside the well and a spring loaded probe.
4. Insert the sensor into the thermowell and tight properly.
5. Thread the assembly into a pipe fitting


6. Wiring Instructions




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TE500DCW12H31E2 Duct Averaging Temperature
Sensor:

1. The duct average sensors will be installed onto hangers in the duct using tube clamps or wire ties and
should be located in a straight section of duct away from heating, cooling or humidifier elements.
2. The duct average sensor will be easily shaped to fit any duct size but observe a minimum bend radius of
four inches to prevent damage to wires or sensors. Duct average elements are not recommended for high
humidity applications.



3. Wiring Instructions
Use shielded twisted pair wiring of at least 22 AWG for all connections
All two-wire sensors are polarity insensitive. The three-
wire sensors have the following color code:
Connection Duct Average Wire Color
EXCitation RED
SENse GREEN
NEGative BLACK

To connect a three-wire sensor as a two-wire, tie the
EXCitation and SENse lines together. As connections
should be made using either butt-splices or soldering.
The use of wire nuts is not recommended



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TWLY00 Space Temperature Sensor:
1. Mount the unit directly on a wall or to a wall box. For the most accurate results, units should be mounted on
an inside wall to a wall box, away from any supply air exhausts and other sources of heat or cold.
2. The enclosure cover is held in place with locking tabs located each side of the bottom of the enclosure.
3. Remove the back plate by unfastening the sensor from the bottom of the back plate and pivoting the sensor
outward
4. Punch out openings in the back plate
5. Position the sensor vertically on the wall, 4 1/2 feet above the floor
6. Mount the backplate onto the wall using the screws provided.
7. Wire the backplate as shown on figure below
8. Configure sensor (as per figure ) and install it back. Snap close the outer cover back to place
9. After installation the cover can be locked on with the set screw at the bottom of the enclosure.
10. For wiring and Jumper Instructions follow the figures below




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VER-HD2XVCX Duct Humidity Transmitter:
1. Drill a 7/8 hole in the duct or plenum surface at the desired location.
2. Insert sensor probe into the duct or plenum until the flange rests against the duct or plenum wall.
3. If necessary, use the flange as a template to mark and drill two holes for mounting screws.
4. Fasten the sensor to the duct or plenum surface with two sheet metal screws .


5. Wiring Instructions
Leave wires at factory length to allow for a service loop (to remove the sensor from junction box for service
without disturbing the conduit).




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CLRSXX Remote CO2 sensor:
1. The room type sensor installs directly on a standard electrical box and should be mounted five feet from the
floor of the area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers
or other known air disturbances. Avoid areas where the detector is exposed to vibrations or rapid
temperature changes.
2. Mark and drill at least two mounting holes for the sensor. Follow the diagram for mounting hole dimensions

3. Secure the sensor the the mounting surface
4. The cover is hooked to the base at the top edge and must be removed from the bottom edge first. Use a
small screwdriver to carefully pry each bottom corner if necessary. If a security screw is installed on the
bottom edge, then it may have to be loosened or removed also.
5. Tip the cover away from the base and sit it aside.
6. The pcb must be removed from the base to access the mounting holes. Follow usual anti-static procedures
when handling the pcb and be careful not to touch the sensors.
7. The pcb is removed by pressing the enclosure base to unsnap the latch near the bottom edge, then the pcb
can be lifted out of the base. Sit the pcb aside until the base is mounted on the wall.
8. After the base is screwed to an electrical box or the wall using the appropriate holes, pull the wires through
the wiring hole in the center of the pcb and then reinstall it in the enclosure base. Ensure the pcb is snapped
into the base securely and correctly.
9. Install 2 plastic sampling tubes in port Hi and Low and extend into the room.
10. Wiring Instructions


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VER-CWE Wall Mount CO2 Sensor:
1. The room type sensor installs directly on a standard electrical box and should be mounted five feet from the
floor of the area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers
or other known air disturbances. Avoid areas where the detector is exposed to vibrations or rapid
temperature changes.
2. The cover is hooked to the base at the top edge and must be removed from the bottom edge first. Use a
small screwdriver to carefully pry each bottom corner if necessary. If a security screw is installed on the
bottom edge, then it may have to be loosened or removed also.
3. Tip the cover away from the base and sit it aside.
4. The pcb must be removed from the base to access the mounting holes. Follow usual anti-static procedures
when handling the pcb and be careful not to touch the sensors.
5. The pcb is removed by pressing the enclosure base to unsnap the latch near the bottom edge, then the pcb
can be lifted out of the base. Sit the pcb aside until the base is mounted on the wall.
6. After the base is screwed to an electrical box or the wall using the appropriate holes, pull the wires through
the wiring hole in the center of the pcb and then reinstall it in the enclosure base. Ensure the pcb is snapped
into the base securely and correctly.
7. Follow the figure below for wiring instructions




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FSR1AK1X + FST4A020 Ultrasonic Strap on Flow
Meter:

a. FSR1AK1X (Flowmeter)
installation:
1. Mount the enclosure in an area that is convenient
for servicing, calibration, and observation of the
LCD readout.
2. Locate the monitor within the length of transducer
cables supplied. If this is not possible, it is
recommended that the cable be exchanged for one
that is of proper length. If additional cable is added,
utilize RG59 75 coaxial cable and BNC
connections.
3. Ensure that the unit is mounted in a location:
Where little vibration exists.
That is protected from corrosive fluids.
That is within the monitors ambient
temperature limits -40 to +185F (-40 to
+85C).
That is out of direct sunlight. Direct sunlight
may increase monitor temperature to above
the maximum limit
4. Mounting - Refer to figure below for enclosure and mounting dimension details. Ensure that enough room is
available to allow for door swing, maintenance and conduit entrances. Secure the enclosure to a flat surface
with two appropriate fasteners.
5. Conduit Holes - Conduit holes should be used where cables enter the enclosure. Holes not used for cable
entry should be sealed with plugs.

6. Wiring Instructions
a) AC power connection - Connect 90 to 265 VAC, AC Neutral and Chassis Ground to the terminals
referenced in figure below. Do not operate without an earth (chassis) ground connection.


b) Transducer Connections
To access terminal strips for wiring, loosen the two screws in the enclosure door and open.

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Guide the transducer terminations through the monitor conduit hole located in the bottom-left of the
enclosure. Secure the transducer cable with the supplied conduit nut .
The terminals within the unit are of a screw-down barrier terminal type. Connect the appropriate
wires at the corresponding screw terminals in the monitor.
Observe upstream and downstream (+/) orientation as per figure


b. FST4A020 (Transducer) installation:

1. In general, select a mounting location on the piping system with a minimum of 10 pipe diameters (10x the
pipe inside diameter) of straight pipe upstream and 5 straight diameters downstream.
2. Follow the diagram overleaf for mounting distances

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3.
4. Select a mounting method for the transducers based on pipe size and liquid
characteristics. The V-mount configuration is usually the first choice, with W-
mount and Z-mount used if needed to boost signal strength
5. Enter the parameters like Transducer mounting method, Pipe O.D, Pipe wall
thickness, Pipe material, Pipe sound speed* , Pipe relative roughness*, Pipe liner
thickness, Pipe liner material, Fluid type, Fluid sound speed*, Fluid viscosity* and
Fluid specific gravity* - into the meter via the integral keypad or the software utility
(if not entered by the factory). * Nominal values for these parameters are included within the operating
system. Modify if the exact system values are known.
6. The meter calculates proper transducer spacing for the particular data set. This distance is in inches if it is
configured in English units, or millimeters if configured in metric units.

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7. Record the value calculated and displayed as Transducer Spacing
8. Route the transducer cables from the transducer mounting location back to the enclosure. Connect the
transducer wires to the terminal block in the enclosure. Note: Do not cut transducer cables to alter
length. This will void the factory warranty. Cables are available in several lengths. Assess the
installation location prior to ordering to determine the optimum length. If the wrong length is
ordered, contact the factory.
9. Pipe Preparation and Transducer Mounting
a) Place the flow meter in signal strength measuring mode. This value is available on the display (Service
Menu) or in the data display of the software utility.
b) The pipe surface, where the transducers are to be mounted, must be clean and dry. Remove scale, rust
or loose paint to ensure satisfactory acoustic conduction. Wire brushing the rough surfaces of pipes to
smooth bare metal may also be useful. Plastic pipes do not require preparation other than cleaning.
c) Apply a single (12 mm) bead of acoustic couplant grease to the upstream transducer and secure it to
the pipe with a mounting strap.
d) Apply acoustic couplant grease to the downstream transducer and press it onto the pipe using hand
pressure at the lineal distance calculated in Step 1.
e) Space the transducers according to the recommended values found on the product configuration sheet
or from the software utility.
f) Measure the spacing between the transducers using the two spacing marks on the sides of the
transducers. These marks are approximately 0.75 (19 mm) back from the nose of the FST4/FST5
transducers as shown below

g) Place the upstream transducer in position and secure
with a mounting strap. Place straps in the arched
groove on the end of the transducer. A screw is
provided to help hold the transducer onto the strap.
Tighten the transducer strap securely.
h) Place the downstream transducer on the pipe at the
calculated transducer spacing. See figure below.
Apply firm hand pressure. If signal strength is greater
than 5, secure the transducer at this location. If the
signal strength is not 5 or greater then using firm hand
pressure, slowly move the transducer both towards
and away from the upstream transducer while
observing signal strength. Clamp thetransducer where
the highest signal strength is observed. Signal levels
much less than 5 may not yield acceptable data.

10. - Startup
a) Apply power to the monitor.
b) Verify that SIG STR is greater than 5.0.
c) Input proper units of measure and I/O data.



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VER-U001-0022 Impeller Water Flow Meter:
The following guide lines must be followed during installation:
The accuracy of flow measurement for all insert type flow measuring devices is highly dependent on proper
location of the sensor in the piping system.
Choose a location along the pipe where there is straight pipe for a distance of 10 pipe diameters upstream
and 5 pipe diameters downstream of the sensor. Pipe bends, valves, other fittings, pipe enlargements and
reductions or anything else that would cause a flow disturbance should not be present in this length of pipe.

The recommended tap location around the circumference of a horizontal pipe is on top. If trapped air or
debris will interfere, then the sensor should be located around the pipe from the top preferably not more than
45 degrees from top dead center.
Insertion depth is critical to accuracy.
Alignment of the sensor is also important. The impeller shaft must be
perpendicular to the flow for accuracy
Installation Methodology
1. Attach the saddle to a section of pipe that has at least 10 diameters of
straight pipe ahead and five diameters of straight pipe behind the
saddle.
2. Remove the sensor assembly from the mounting/isolation valve by
loosening the hex cap over the stem collar and the cover to the
mounting/isolation valve and detaching the assembly. Set aside
taking care not to damage impeller/shaft assembly.
3. Attach the pipe thread end of the valve to the saddle using a pipe joint
compound and tighten the joint. Do not apply sealing compound to
the top thread of the valve. It is sealed with an o-ring.
4. Attach the tapping adapter, Data Industrial part number A-1027 to the
top of the valve.
5. Any pipe tapping machine with a 1 pipe thread connection may be
used. Use a cutter appropriate for the pipe material being tapped.
6. Attach the tapping machine to the tapping adapter. Ensure that all
connections and seals are tight.
7. Slowly open the valve by rotating the handle 90 and lower the cutter
past the valve ball to the pipe. Drill the 1 nominal hole according to
the manufacturers instructions. Withdraw the cutter past the valve
ball, close the valve and remove the tapping tool.
8. Remove the Data Industrial tapping adapter from the top of the valve.
9. The sensor rotor assembly is to be located a fixed distance from the
center of the pipe. To position the impeller at this depth, a reference
measurement for the pipe size and schedule is used. Look up the
pipe size and schedule number in Table A and note the reference
number. Next, measure from the outside wall of the pipe to the top of
the ball valve B in Figure 8. Add this number to the reference
measurement.
10. The resulting number is the distance from the recess of the sensor tip
to the bottom of the stem collar C in Figure below. Insert the metal

P a g e | 25
tab of a tape measure into the recess of the flow sensor tip. Extend the tape up the stem and mark the shaft
with a pencil. Slide the collar along the shaft until its bottom surface is at the mark on the stem. Tighten the
cap screw on the collar. When the sensor is reassembled, this will set the insertion depth of the sensor.
11. Slide the cover down the stem until it stops. Attach the sensor to the valve by inserting the impeller end of
the stem into the valve until the cover touches the top of the valve. The sensor tip and impeller will be in the
section of the valve above the ball. Tighten the cover against the o-ring in the top of the valve. This will seal
the sensor assembly. Open the ball valve again by slowly rotating the handle 90 If the cover was not at the
bottom of the sensor stem, water pressure from the pipe would now push it out until it stops. However, the
sensor cannot be ejected from the pipe if the cover is secured to the valve. Check to make sure all joints are
tight.
12. Insert the flow sensor stem into the pipe by pushing against the top of the electronics housing with a slight
twisting motion until the stem collar meets the cover. The force required to push the sensor into the pipeline
is approximately 20% of the line pressure. Be aware of the close spacing between the diameter of the flow
sensor, the bore of the ball valve and the hole in the pipe. If the sensor stops or catches before the stem
collar meets the cover, apply a gentle rocking/twisting motion to the sensor to continue its travel. While
holding the flow sensor collar against the cover, thread the hex cap onto the cover to hold the flow sensor in
place but do not tighten. Align the flow sensor with the pipe by using the flat side cover of the electronics
housing as a guide. Place a straightedge along the cover and rotate the sensor until the straightedge is
parallel to the pipe. Tighten the hex cap to the cover to approximately 10 foot pounds. The hex cap holds the
sensor alignment and depth but performs no sealing functions. DO NOT OVERTIGHTEN.
13. Pressurize pipeline and check for leaks.
14. Wiring Instructions
a) This option provides a programmable 4-20 mA signal proportional to flow rate. All programming is
accomplished as previously mentioned. The user can program the unit for pipe size, flow scale. This is a
two-wire option.
b) Attach SDI #1 (Shield) to Earth Ground or Power Supply Common. (This provides maximum power and
signal EMI protection).
ANALOG OUTPUT WIRED AS CURRENT SINKING
Attach SDI#2 (Loop -) to the Analog input terminal of device receiving this 4-20mA signal.
Attach SDI#3 (Loop +) to +24VDC terminal of device receiving the 4-20mA Signal.
ANALOG OUTPUT WIRED AS CURRENT SOURCING (WITH SEPARATE 24VDC POWER
SUPPLY)
Attach SDI#2 (Loop -) to Analog input terminal of device receiving this 4-20mA signal. (Sometimes labeled
Loop +).
Attach SDI#3 (Loop +) to +24VDC Supply terminal.
Attach -24VDC Supply terminal to the Analog Input Common. (Sometimes labeled Loop -).



P a g e | 26
TOYR00 Outside Air Temperature Sensor:
1. Sensor will be mounted on a north facing aspect of the building at roof level.
2. The humidity sensors shall be shielded from direct sun light, shall be located away from any exhaust louvres
or other sources of heat, and a cover shall shield the sensors from contact with rain.
3. The sensor installs directly on an exterior wall using the two integrated mounting holes which are provided
on the enclosure. Select the best mounting technique based on the exterior wall material.
4. The 2 mounting holes will facilitate a #10 size screw (Not supplied). The sensor fitting must be pointing
down.


5. Wiring Instructions
Leave wires at factory length to allow for a service loop (to remove the sensor from junction box for service
without disturbing the conduit).





P a g e | 27
WPS-G-PS3 Liquid Static Pressure Switch:
1. The WPS-G-PS3 should be mounted on a wall or other suitable surface.
2. The pipeing should then be installed to the unit and terminated at the high and low ports using the 1/4 BSP
fittings and Teflon sealant tape.
3. It is the responsibility of the installer to ensure that the pipeing is suitable for the system pressure.
4. The units are factory set at 3.5 Bar (50.76 Psi) to 4.5 Bar (65.26). They are adjustable to -0.5 Bar (-7.25 Psi)
to 7 Bar (101.5 Psi). The contacts switch from terminals 1-2 to 1-4 on rising pressure and from terminal 1-4
to 1-2 on falling pressure. Reaching the preset switch point on rising pressure, contacts 1-2 opens while
contactc 1-4 closes and vice versa on falling pressure.
5. Connections are made as follows:
a. Ensure the unit is not subjected to ingress water
b. Ensure all wiring passes through the rubber
grommet.
c. Always use the supplied screw to mount the unit
base.
d. Connect the wiring as shown below and described
above.
e. Set the switching point as described above by
inserting a screwdriver into the slots wheel above
the scale.
f. Ensure Earth connection is used.
6. Wire the below terminals as follows
1 - Common
2 - Rising Pressure
4 - Falling Pressure



P a g e | 28
CMD050VC CO Sensor
1. The CO enclosure should be mounted on a flat surface three to five feet (1.5 to 1.8 m) above floor of the
area to be controlled. Do not mount the sensor near doors, opening windows, supply air diffusers or other
known air disturbances.
2. Avoid areas with vibrations or rapid temperature changes.
3. Remove sensor cover.
4. Mount the base to the wall using washers and two or four screws (not supplied) appropriate for the wall
material.
5. Do the wiring connections and replace the cover.
6. Wiring Instructions
a) Output 0-10 Vdc or 4-20 mA is jumper selectable on pcb.
b) Power supply can be 24 Vac or 24 Vdc for both 0-10 Vdc output and 4-20 mA output.
c) 4-20 mA output is 2-wire (loop) connection on terminals 1 and 4.
d) 0-10 Vdc is 3-wire connection on terminals 1, 2 and 4.
e) Relay outputs are options.
f) Wire connection on screw terminal min 0.25 mm2 and max 2.5 mm2
g) Wire distance: 500m for 4-20 mA output and 200 m for 0-10 Vdc output



P a g e | 29
HC2 IP25 Combined Temperature and Humidity
Sensor
HC Probe installation
1. The probes are intended for being built into walls or panels. Follow the general guidelines while installation
Install the probe at a location where humidity, temperature and pressure conditions are representative of
the environment or process to be measured.
Avoid the following: (a) Close proximity of the probe to a heating element, a cooling coil, a cold or hot wall,
direct exposure to sun rays, etc. (b) Close proximity of the probe to a steam injector, humidifier, direct
exposure to precipitation, etc. (c) Unstable pressure conditions
resulting from excessive air turbulence.
When installing the probe on a wall, do not place the probe right
above a heat producing device of instrument such as a
transmitter or an Ethernet adapter (warm air tends to rise).
If possible, choose a location that provides good air movement
at the probe: air velocity of at least 1 meter/second (200 ft/
minute) facilitates adaptation of the probe to changing
temperature.
2. Ensure that wall / panel thickness is 9 mm or less.
3. Drill a cutout of 25 mm (2527mm) in diameter.
4. Remove the protection cap at the end of the probe.
5. When installing the probe through a wall, immerse as much of
the probe as possible in the environment to be measured.
6. Position the probe so as to prevent the accumulation of
condensation water at the level of the sensor leads.
7. Install the probe so that the probe tip is looking downward. If this
is not possible, install the probe horizontally
8. Plug the HygroClip on the mating connector of the transmitter or connection cable. Ensure that the catches
are aligned correctly.
9. Tighten the knurled nut by hand.
10. Wiring shall be done as per figure below

HygroFlex HF53 Installation
1. For best performance, follow the installation guide as below
The HF5 is supplied with 2 screws, 2 drywall anchors and two rubber washers. The base of the enclosure has 2 screw-
wells (see drawing) that are normally closed at the bottom. Use the template provided with the HF5 to drill mounting

P a g e | 30
holes in the wall and insert the drywall anchors. Place a rubber washer on each screw. Insert a screw in each well and
push to open the bottom of the well.
2. Use the base plate to mark and drill holes on wall. Install the base plate using the screws.
3. Wring instructions
The maximum permissible cable length connecting the HF52 to other devices is determined by the total resistance
resulting from the addition of the cable resistance and that of the devices connected in series with the unit. This
resistance should not exceed 500 ohms.
Follow the below diagram for signal wiring

Note: connect the + of the power supply to only one of the V+ terminals. The two terminals marked V+ are internally
connected.


P a g e | 31
Loxone Outdoor Light level sensor
1. The light sensor can, with the transmitter, be mounted straight on a surface. Use the drawing below for
information on where to drill holes for the mounting screws. Take care of the rain-protected attachment
.
2. Wiring Instructions:
a. See table below for wiring connections.
b. Shielded cables should be used for connection if possible; this is particularly important in a noisy EM
environment. The shielding should be grounded. Before connecting, check that the supply voltage matches
the operating voltage specified on this data sheet.
Pin Function Description
1 24V DC Operating Voltage
2 0 V Ground Reference Potential
3 0-10V Output Light Signal



P a g e | 32
LL15 Liquid Level Float Switch
1. Disconnected mains before installation
2. Detach the ring in the counterweight cylinder and fix it in the location in the cable where you want the weight
to be fixed.
3. Pull the cable thru the mouth of the counterweight until you hit the ring and fix it with moderate pressure.

4. Fix the cable in the tank firmly and adjust the level of the weight to allow the desired pump start and stop.


5. Wiring Instructions
a) Filling Tank: Black and Blue Cables
When float is under water, contact is on and when float is above water level, it gets disconnected.
b) Empty Tank: Black and brown cables
When float is under water, contact is disconnected and when float is above water level, it gets
connected.


P a g e | 33
AFS-262-HT High Temperature Air Differential
Pressure Switch
1. Select a mounting location which is free from
vibration.
2. The AFS-262 must be mounted with the
diaphragm in any vertical plane in order to
obtain the lowest specified operating set
point.
3. Avoid mounting with the sample line
connections in the "up" position.
4. Surface mount via the two 3/16" diameter
holes in the integral mounting bracket.
5. The mounting holes are 3-7/8" apart. Refer
figure below for details
Air Sampling Connection
6. The AFS-262 is designed to accept firm-wall sample lines of " OD tubing by means of ferrule and nut
compression connections.
7. For sample lines of up to 10 feet, " OD tubing is acceptable.
8. For lines up to 20 feet, use " ID tubing.
9. For lines up to 60 feet, use " ID tubing. (A " OD adapter, suitable for slip-on flexible tubing should be
used (to be ordered separately).
10. Locate the sampling probe a minimum of 1.5 duct
diameters downstream from the air source.
11. Install the sampling probe as close to the center of the
airstream as possible. Refer to Figure above to
identify the high pressure inlet (H) and the low
pressure inlet (L).
12. Select one of the five application options listed below,
and connect the sample lines as recommended
a) POSITIVE PRESSURE ONLY: Connect the sample line to inlet H; inlet L remains open to the
atmosphere.
b) NEGATIVE PRESSURE ONLY: Connect the sample line to inlet L; inlet H remains open to the
atmosphere.
c) TWO NEGATIVE SAMPLES: Connect the higher negative sample to inlet L. Connect the lower
negative sample to inlet H.
d) TWO POSITIVE SAMPLES: Connect the higher positive sample to inlet H. Connect the lower positive
sample to inlet L.
e) ONE POSITIVE AND ONE NEGATIVE SAMPLE: Connect the positive sample to inlet H. Connect the
negative sample to inlet L.
13. Wiring Instructions
a) Before pressure is
applied to the
diaphragm, the switch
contacts will be in the
normally closed (NC)
position (figure 3).
b) The snap switch has
screw top terminals
with cup washers.

P a g e | 34
Wire alarm and control applications as shown in figure 4

Location for sample lines in a typical application




P a g e | 35
GTC116-PB Airflow Measuring Station
GTC116 TRANSMITTER INSTALLATION
1. The GTC116 transmitter is designed for use in an environment between -20 F to 120 F (-28.8 C to 48.8
C) where it will not be exposed to rain or snow.
2. The transmitter shall be mounted upright in a field accessible location such that all power, network and
sensor probe cables can reach the connections on the transmitter enclosure.
3. The enclosure is designed to accept 3/4 in. (19.0 mm) conduit fittings for signal and power wiring at the top
left and right sides as shown in Figure 1.
4. Mount the transmitter using suitable hardware at the four 0.188 in (4.76 mm) diameter holes on the left and
right mounting tabs.


GTC116 POWER CONNECTIONS
1. Slide the cover plate up and off of the transmitter enclosure, and ensure that the power switch is in the
OFF position before connecting the 24 VAC power source.
2. Connect 24 VAC power to the large, two position power input terminal labeled POWER on the upper right
hand side of the main circuit board as shown below and in detail in the GTC Wiring Diagram below
3. Since the output signals are isolated from the power supply, it is not necessary to provide an isolated
(secondary not grounded) power source
4. Note:
a) Multiple GTx116 transmitters wired to a single transformer must be wired in-phase (L1 to L1, L2 to
L2).
b) Multiple GTx116 transmitters wired to a single transformer must be wired in-phase (L1 to L1, L2 to
L2).

P a g e | 36


GTC116 Connecting Sensor Probes to the Transmitter
5. After mounting the sensor probes and transmitter, connect each of the sensor probe cable plugs to the
circular receptacles located at the bottom of the GRC116 transmitter enclosure.
6. Probes are Plug and Play and do not have to be connected to a specific receptacle on the transmitter
(unless traverse data is desired).
7. Match probes to transmitter by type (A or B) as indicated on the tags on the transmitter and sensor probes
as labeled on the panel.

Wiring Details
1. To wire the output signal, slide the cover plate up and off of the enclosure.
2. Ensure that the power switch is in the OFF position.
3. Connect signal wires for airflow rate and temperature to the three position output terminal labeled OUTPUT
at the upper left hand side of the main circuit board as indicated in Figure 5.
4. Airflow output is at terminal 1, temperature (or Alarm) output is at terminal 2 and common connections are
made at the COM terminal.
5. For additional detail, refer to the GTC116 Wiring Diagram below.
6. Note:
a) Output 2 can be set as temperature or as an alarm.
b) Alarm can be set as active high or active low.
c) Connect output signal cable drains to earth ground at one end of each cable only.
d) Rs-485 com connection may use a single conductor.
e) On multiple transmitter installations with a common 24vac source, wire 24 vac power in-phase to the
same terminals on all transmitters (e.g.: l1 to l1, l2 to l2).

P a g e | 37



P a g e | 38
GTC116 PROBE INSTALLATION IN THE DUCT
1. Follow the diagrams below to install the probe.



2. Standoff probes are ordered by specifying the opening size.
3. The probes supplied include an additional 2 in. [50.8 mm] of tube length (which is 2 in. longer than the
specified opening size) to allow for bracket installation and damper blade clearance. 0.125 in. [3.175 mm]
clearance (dashed line adjacent to each bracket) provided to ensure damper blade/linkage clearance.


P a g e | 39
B SENSOR DENSITY PLACEMENT GUIDELINES




P a g e | 40
D6200 Butterfly Valve
1. The butterfly valve may be mounted either vertically or horizontally. Refer figure
2. It is not permissible, mounting the butterfly valve with the stem pointing downwards.
3. The water quality requirements specified in VDI 2035 must be adhered to.
Pre-Installation Procedure
1. Remove the protective face covers from the valve.
2. Inspect the valve to be certain the waterway is free from dirt and foreign
matter. Be certain the adjoining pipeline is free from any foreign material
such as rust and pipe scale or welding slag that could damage the seat and
disc sealing surfaces.
3. Actuators should be mounted on the valve prior to installation to facilitate
proper alignment of the disc in the valve seat.
4. The valve should be in the closed position. Make sure the open and closed
positions of the actuator correspond to the counter-clockwise to open
direction of rotation of the valve.
5. Cycle the valve to the fully open position, then back to the fully closed position, checking the actuator travel
stop settings for proper disc alignment.
6. Check the valve identification tag for valve class, materials, and operating pressure to be sure they are
correct for the application
7. Check the flange bolts or studs for proper size, threading, and length.
REMEMBER: Install the valve with the disc in the full-closed position using the appropriate flange
gaskets on BOTH valve flange faces.

Valve Installation Procedure
1. The Butterfly Valve can be installed in the pipeline with the shaft in the vertical, horizontal, or other
intermediate position. Based on applications experience, however, in media with concentrations of solid or
abrasive particles or media subject to solidification buildup, valve performance and service life will be
enhanced by mounting the valve with the shaft in the horizontal
position.
2. All valves are bidirectional and can be mounted in the pipeline
in either flow direction; however, the preferred flow direction for
all seat styles and materials is with the seat retainer ring
located upstream (sus) to provide maximum seat protection.
3. For valves
a) Noting the flow direction arrow on the tag, place the valve
between the flanges, making sure the arrow on the tag
points in the direction of the flow.
b) Install the lower flange bolts loosely, leaving space for the
flange gaskets.
c) After inserting the flange gaskets, install the remaining
bolts.
4. Using the sequence shown to the right, tighten the flange bolts
evenly to assure uniform gasket compression
CAUTION: The valve should be centered between the
flanges and gaskets to prevent damage to the disc edge and shaft as a result of the disc striking the
flange, gasket, or pipe.
5. Electricity should be connected to the unit as specified by the actuator manufacturer.
6. The valve is now ready for operation



P a g e | 41





P a g e | 42
SY3-24-3-T Rotary Actuator
1. Simple direct mounting on the butterfly valve. The mounting position in relation to the butterfly valve can be
selected in 90 steps
2. Follow the diagram below for installing the actuator onto the butterfly valve.



P a g e | 43
3. Follow the dimensions below to confirm the acceptability of the size against site conditions, and butterfly
valve.


4. Setting Cam
a) The setting cams for limit and auxiliary switches can be
accessed by removing the housing cover.
b) Optionally, auxiliary switches LS4/LS3 can be connected for
signalling.
c) Limit switches LS2/LS1 interrupt the voltage to the motor
and are controlled by setting cams TC.
d) The setting cams turn with the spindle. The butterfly valve closes when the stem is turning clockwise (cw)
and opens when the stem is turning counterclockwise (ccw).
e) Settings of setting cams TC..
TC4 for auxiliary switch position closed (factory setting 3 ).
TC3 for auxiliary switch position open (factory setting 87 ).
TC2 for limit switch closed (factory setting 0 ).
TC1 for limit switch open (factory setting 90 ).
f) Adjusting setting cams
Use a 2.5 mm Allen key to unscrew the corresponding setting cams TC..
Turn the setting cam using the Allen key
Set as shown in the illustration below
Use the Allen key to tighten the setting cams




P a g e | 44
5. Wiring Instructions:
Provide 230v AC power to the device. Follow the diagram for wiring details





P a g e | 45
MULTICAL 602 & ULTRAFLOW 14
Prior to installation of the flow sensor, the system should be flushed and protection plugs/plastic diaphragms removed
from the flow sensor.
Correct flow sensor position (inlet or outlet) appears from the front label of MULTICAL 602. The flow direction is
indicated by an arrow on the side of the flow sensor.

Glands and gaskets are mounted as shown in the above drawing.
Straight inlet: ULTRAFLOW requires neither straight inlet nor straight outlet to meet the Measuring Instruments
Directive (MID) 2004/22/ EC, OIML R75:2002 and EN 1434:2007.
A straight inlet section will only be necessary in case of heavy flow disturbances before the sensor.

A Recommended flow sensor position
B Recommended flow sensor position
C Unacceptable position due to risk of air build-up
D Acceptable in closed systems. Unacceptable position in open
systems due to risk of air build-up in the system
E A flow sensor ought not to be placed immediately after a valve, with
the exception of block valves (ball valve type) which must be fully open
when not used for blocking
F A flow sensor should not be placed at the suction side of a pump
G A flow sensor ought not to be placed after a double bend in two levels

In order to prevent cavitation the back pressure at ULTRAFLOW must be min. 1.5 bar at qp and min. 2,5 bar at qs.
This applies to temperatures up to approx. 80 C.

The device installation shall be done according to the drawing below


P a g e | 46

Mounting ULTRAFLOW DN125
The electronics/plastic box must be placed on the side (at horizontal mounting).

ULTRAFLOW can be mounted vertically, horizontally or at an angle.

ULTRAFLOW may be turned up to 45 in relation to the pipe axis.
ULTRAFLOW must not be mounted with the plastic case pointing upwards or downwards


Mounting of calculator
The MULTICAL 602 calculator can be mounted in three different ways:
a. Compact mounting
The calculator is mounted direct on the flow sensor, e.g. via an angle fitting. Having been mounted the calculator is
sealed with seal and thread. In case of strong condensation (e.g. cooling applications) we recommend wall mounting
of the calculator.
b. Separate/wall mounting
In connection with mounting in condensing environments as well as in order to prolong the battery lifetime, we
recommend the use of a wall fitting.
The wall fitting makes it possible to mount MULTICAL 602 direct on an even wall. Use the fitting as a template to
mark and drill two 6 mm holes in the wall.

c. Wiring Instructions

P a g e | 47



P a g e | 48
ULTRAFLOW 54 (DN150-250) BTU Meter
Prior to installation of the flow sensor, the system should be flushed.
Correct flow sensor position (flow or return) appears from the front label of MULTICAL
The flow direction is indicated by an arrow on the side of the flow sensor.
Note: ULTRAFLOW 54 may be lifted in the lifting rings only.

Pressure stage ULTRAFLOW 54: PN25
Temperature of medium, ULTRAFLOW 54: 2150C/15130C/250C. See marking on label.

Mechanical environment: M1 and M2 (fixed installation with minimum vibration and fixed installation with
considerable or high vibration level respectively). See marking on label.
Electromagnetic environment: E1 and E2 (housing/light industry and industry respectively). See marking
on label. The meters signal cables must be drawn at min. 25 cm distance to other installations.
Climatic environment: Must be installed in environments with non-condensing humidity as well as in
closed locations (indoors). The ambient temperature must be within 555C.

Installation angle of ULTRAFLOW 54
ULTRAFLOW 54 can be installed horizontally, vertically, or at an angle.
ULTRAFLOW 54 is normally installed horizontally,with the lifting rings oriented
vertically. The ultrasound paths in the flow sensor tube will thus be horizontal,
which is optimal in connection with possible stratification of the medium.


At medium temperature below 90C and at medium temperature less than
5C below ambient temperature, the electronics box can be mounted directly on the flow
sensor case via the factory mounted fitting.
If the flow sensor is vertically mounted, the cable connections of the electronics box will be
horizontally oriented.
This is permitted. If the cable connections should preferably point downwards, the electronics
box can be mounted via the enclosed distance piece, which moves the box approx.
170 mm away from the flow sensor case. Alternatively, a shorter distance piece, which only
moves the box approx.
45 mm away from the flow sensor case, can be used.


At medium temperature above 90C there is a risk that the electronics (and possibly
the battery) will be damaged due to too high temperature in the electronics box if it is
mounted directly on the flow sensor case.
Therefore, the electronics box must be mounted via the enclosed distance piece. The
cable connections must always point downwards.
Alternatively, the electronics box can be wall-mounted as long as the distance to flow
sensor case and pipe installation is minimum 170 mm.


At medium temperatures which are more than 5 below ambient temperature
(typically in cooling installations)
there is a risk of condensation in the electronics box, which can damage the electronics.
Therefore, the electronics box must be mounted via the enclosed distance piece. The cable connections must always
point downwards.
Alternatively, the electronics box can be wall-mounted as long as the distance to flow sensor case and pipe
installation is minimum 170 mm.

P a g e | 49
Furthermore, when mounting the electronics box please make sure that the cable connections on the box are at a
higher level than the cable connection on the flow sensor tube.
It can also be an advantage to use the enclosed distance piece if the flow sensor case is insulated and the
electronics box must be removed from the insulation.
If the required position of the electronics box differs from the standard position, the distance piece can be mounted
with the enclosed collar band around the flow sensor tube. However, please note that the cable connections must
always point downwards.
Orientation of flow sensor electronics box
Mounting the electronics box, the cable connections must always be horizontally or downwards oriented in order to
avoid the risk of water and condensation being led into the electronics box via the cables.
This is specially important in humid environments, when ULTRAFLOW 54 is used as cooling sensor, or if the
medium temperature can become more than 5C lower than the ambient temperature.
Furthermore, the steel tube and wires must in general hang freely downwards after the cable connections to form a
drip nose for drainage of water and condensation.







For any further details please refer to manufacturers instruction manual.