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    Deepak Shakya
    This document provides data on fluid properties and flow rates, fuel composition, and operating conditions for a heat exchanger. It then outlines calculations to determine: - The process fluid duty of 761287 BTU/hr required to heat the fluid from 60°C to 70°C. - The fired duty of 1087552 BTU/hr required based on a 70% efficiency. - The required heat transfer area of 76.13 ft2 for a tube with an outer diameter of 14 inches and length of 64.3 meters. - The lower heating value of the fuel is 20549.4 BTU/lb and 53 lbs of fuel are required per hour. - The adiab

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    New Calculation

    Uploaded by

    Deepak Shakya
    426 views9 pages
    This document provides data on fluid properties and flow rates, fuel composition, and operating conditions for a heat exchanger. It then outlines calculations to determine: - The process fluid duty of 761287 BTU/hr required to heat the fluid from 60°C to 70°C. - The fired duty of 1087552 BTU/hr required based on a 70% efficiency. - The required heat transfer area of 76.13 ft2 for a tube with an outer diameter of 14 inches and length of 64.3 meters. - The lower heating value of the fuel is 20549.4 BTU/lb and 53 lbs of fuel are required per hour. - The adiab

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    HEater treater design calculation

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    This document provides data on fluid properties and flow rates, fuel composition, and operating conditions for a heat exchanger. It then outlines calculations to determine: - The process fluid duty of 761287 BTU/hr required to heat the fluid from 60°C to 70°C. - The fired duty of 1087552 BTU/hr required based on a 70% efficiency. - The required heat transfer area of 76.13 ft2 for a tube with an outer diameter of 14 inches and length of 64.3 meters. - The lower heating value of the fuel is 20549.4 BTU/lb and 53 lbs of fuel are required per hour. - The adiab

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    426 views9 pages

    New Calculation

    Uploaded by

    Deepak Shakya
    This document provides data on fluid properties and flow rates, fuel composition, and operating conditions for a heat exchanger. It then outlines calculations to determine: - The process fluid duty of 761287 BTU/hr required to heat the fluid from 60°C to 70°C. - The fired duty of 1087552 BTU/hr required based on a 70% efficiency. - The required heat transfer area of 76.13 ft2 for a tube with an outer diameter of 14 inches and length of 64.3 meters. - The lower heating value of the fuel is 20549.4 BTU/lb and 53 lbs of fuel are required per hour. - The adiab

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    GIVEN DATA:

    Fluid Handled:

    Total flow rate (m3/hr): 19.5


    Oil Flow rate (m3/hr):7.0
    Water flow rate (m3/hr):12.5
    Temperature: 60 C
    S No.

    Properties
    3

    Oil

    Water

    1.
    2

    Density (kg/m )
    Viscosity (cP) at 60 C

    897.6
    65.3

    980.6
    0.5

    3
    4

    Viscosity (cP) at 70 C
    Specific Heat (kcal/kg C)

    43
    0.479

    0.4
    1.035

    5
    6

    Thermal conductivity (kcal/m hr C)


    Surface Tension (dynes/cm)

    0.136
    28.6

    0.562
    66

    Over capacity factor on flow 110% of normal


    Operating conditions:

    Outlet temperature=70 C
    Allowable pressure drop=0.5 kg/cm2
    Water Content in oil at outlet(% v/v)= 1 (max)
    Oil Content in water at outlet(ppm)= 125 (max)
    Allowable liquid carry over in gas (L/mm/m3)=13.4 (max)

    Fuel Data:
    COMPOUND

    MOLE%

    MASS%

    CH4
    C2H6
    C3H8
    C4H10 (iso)
    C4H10 (n)
    C5H12 (iso)
    C5H12 (n)
    C6H14 (n)
    C7H16
    CO2
    N2

    97.15
    0.6
    0.205
    0.081
    0.002
    0.009
    0.006
    0.002
    0.005
    1.34
    0.6

    93.45
    1.05
    0.53
    0.3
    0.01
    0.04
    0.03
    0.01
    0.03
    3.55
    1.0

    PROBLEM STATEMENT:

    Calculate:

    Process fluid duty.


    Assume flux=10000 BTU/hr /ft2
    Heat Transfer Area, Diameter and length of fire tube.
    Fired duty
    Fuel LHV
    Adiabatic fuel Temperature

    PROCESS FLUIID DUTY:

    Fluid temperature:

    60 C

    Outlet temperature:

    70 C

    T:

    10 C

    Density of oil (Ww):

    897.6 kg/m3

    Density of water (Wo):


    Qo:

    7 m3/h

    Qw:

    12.5 m3/h

    980.6 kg/m3

    Specific heat of oil (Co):

    0.479 kcal/kg C

    Specific heat of water (Cw):

    1.035 kcal/kg C

    Qo=WoCoT
    = [Density of oil*Qo]*(Co)*(T)
    =897.6*7*0.479*10
    =30096 kcal/h

    Qw=Ww*Cw*T
    = (980.6*12.5)*1.035*10
    =126865.125 kcal/h

    Qlost= (0.1) q

    q=Qo+Qw+Qlost
    0.9(q) =30096+126865.125
    q=174401 kcal/h

    Total heat required=174401 kcal/h = Fluid duty


    =692079.1 Btu/hr

    Over capacity factor=110%


    Therefore:
    Fluid duty:
    =761287 BTU/h
    =0.76 MMBTU/hr

    FIRED DUTY
    Efficiency=70%
    Therefore:
    Fired duty=Process fluid duty/Efficiency
    Fired duty=761287/0.7=1087552.85 Btu/h

    SURFACE AREA REQUIRED:


    Assume heat flux=10000 Btu/ (hr.ft2)
    Area=Q/flux
    =761287/10000
    =76.13 ft2

    DIAMETER AND LENGTH

    The maximum allowable Heat Density should be 15000 BTU/hr. /sq. in


    Therefore, the required fire tube should have:

    NPS=14

    O.D=350 mm

    Length=64.3 m

    CALCULATION OF L.H.V:

    We list down the reactions:

    1.
    2.
    3.
    4.
    5.
    6.
    7.

    CH4+(1.2)(2)(O2+3.76N2)CO2+2H2O+0.4O2
    C2H6+(3.5)(1.2)(O2+3.76N2)2CO2+3H2O+0.7O2
    C3H8+(5)(1.2)(O2+3.76N2)3CO2+4H2O+O2
    C4H10+(6.5)(1.2)(O2+3.76N2)4CO2+5H2O+1.3O2
    C5H12+(1.2)(10)(O2+3.76N2)5CO2+10H2O+2O2
    C6H14+(1.2)(9.5)(O2+3.76N2)6CO2+7H2O+1.9O2
    C7H16+(1.2)(11)(O2+3.76N2)7CO2+8H2O+2.2O2

    Heat of formation data:


    Compound
    CO2
    H2O
    CH4
    C2H6
    C3H8
    C4H10 (iso)
    C4H10 (n)
    C5H12 (iso)
    C5H12 (n)
    C6H14
    C7H16
    NO2

    Heat or formation (kJ/mol)


    393.5
    241.82
    74.87
    84.68
    103.85
    134.3
    125.5
    154.4
    146.9
    167.4
    187.9
    33.2

    Heat of combustion for individual reactions:

    r1= ((393.5+2*(241.82))-(74.87))

    =802.27 kJ/mol

    r2= (2*(393.5) +3*(241.82))-(84.68)

    =1427.78 kJ/mol

    r3= (3*(393.5) +4*(241.82))-(103.85)

    =2043.93 kJ/mol

    r4i= (4*(393.5) +5*(241.82))-(134.3)

    =2648.8 kJ/mol

    r4n= (4*(393.5) +5*(241.82))-(125.5)

    =2657.6 kJ/mol

    r5i= (5*(393.5) +10*(241.82))-(154.4)

    =4231.3 kJ/mol

    r5n= (5*(393.5) +10*(241.82))-(146.9)

    =4238.8 kJ/mol

    r6= (6*(393.5) +7*(241.82))-(167.4)

    =3886.34 kJ/mol

    r7= (7*(393.5) +7*(241.82))-(187.9)

    =4259.34 kJ/mol

    Mass fractions of fuel gas:

    COMPOUND

    MOLE%

    MASS%

    CH4
    C2H6
    C3H8
    C4H10 (iso)
    C4H10 (n)
    C5H12 (iso)
    C5H12 (n)
    C6H14 (n)
    C7H16
    CO2
    N2

    97.15
    0.6
    0.205
    0.081
    0.002
    0.009
    0.006
    0.002
    0.005
    1.34
    0.6

    93.45
    1.05
    0.53
    0.3
    0.01
    0.04
    0.03
    0.01
    0.03
    3.55
    1.0

    Total heat of combustion:


    (mass frac)*(heat of comb)/ (Mol wt.) *(1000*0.948/2.2) BTU/Lb
    =20549.4 BTU/lb

    FUEL QUANTITY REQUIRED:

    Fire duty=1087552.85 BTU/h


    LHV=20549.4 BTU/lb
    Therefore:
    Fuel required=53 lb/h

    Product flue gases component:


    S No.

    Product component

    Mole %

    Mass %

    CO2

    8.1

    12.8

    H2O

    16.1

    10.4

    O2

    3.2

    3.7

    N2

    72.6

    73.1

    Flue gas Molecular weight = (

    Therefore, molecular wt. of Flue gas: (0.081*44) + (0.161*18) + (0.032*32) + (0.726*28)


    Molecular weight=27.8

    Amount of Flue gas per lb of fuel:


    Basis: 453.6 g=1 lb
    Fuel data:
    Component
    CH4
    C2H6
    C3H8
    C4H10 (i)
    C4H10 (n)
    C5H12 (i)
    C5H12 (n)
    C6H14
    C7H16
    N2

    Mass(g)
    423.8
    4.75
    2.4
    1.27
    0.028
    0.17
    0.11
    0.04
    1.36
    4.51

    No. of moles
    26.5
    0.158
    0.05
    0.02
    0.0004
    0.0023
    0.0015
    0.0005
    0.013
    0.16

    No. of moles of O 2 :26.5(0.4)+(0.7)(0.158)+0.054+(0.02)(1.3)+(0.0004)(1.3)+(2)(0.0023)+(2)(0.0015)


    + (1.9) (0.0005) + (2.1) (0.013)
    =10.8 moles

    Moles of N2:26.5*9.02+15.79*0.158+0.05*22.8+0.02*29.33+ (0.0004)*29.33+45.12*0.0023


    +0.0015*45.12+42.86*(0.0005) +49.632*0.013+4.53
    =248.6 moles

    Moles of CO2:26.5+2*0.158+0.05*3+0.02*4+ (0.0004)*4+5*0.0023+0.0015*5+6*(0.0005) +7*0.013


    =27.1 moles

    Moles of H2O:26.5*2+3*0.158+4*0.05+0.02*5+ (0.0004)*5+10*0.0023+0.0016*10


    +7*(0.0005) +7*0.013
    =52.9 moles

    Product Flue gas:

    S No.

    Product component

    1
    CO2
    2
    H2O
    3
    O2
    4
    N2
    TOTAL:

    No. of moles

    Mass(g)

    27.1
    52.9
    10.8
    248.6

    1192.4
    952.2
    345.6
    6960.8
    9451 g=20.8 lb

    Therefore, Amount of flue gas per pound of fuel=20.8 lb


    In this case, Amount of fuel=53 lbs
    Therefore Amount of flue gas produced=53*20.8 lbs
    =1102.4 lbs

    Amount of Air per lb of fuel:


    From Stoichiometry and No. of moles of fuel component,
    No.of moles of air:=(26.5)(2)(1.2)+(3.5)(1.2)(0.158)+(5)(1.2)(0.05)+(6.5)(1.2)(0.02)+
    (6.5)(1.2)(0.0004)+(1.2)(10)(0.002+(1.2)(10)(0.0016)+(1.2)(9.5)(0.0005)+(1.2)(11)(0.013)
    =65.1 moles of air
    Now,
    Mass (g) =Molecular wt.*No. of moles
    = (2(16) +3.76(28))*66.8
    =8937 g
    =19.78 lb

    Therefore, Air per pound of fuel is 20.78 lb

    Air required in this case= Amount of fuel (lb)*Air per pound of fuel
    =53*20.78
    =1101.3 lbs

    ADIABATIC FLAME TEMPERATURE:

    ni=No.of moles of component i


    Cpi=Specific heat capacity of component i
    Cp=n*(a+b*T)

    (Cp)O2=n*(7.16+10-3T)

    (Cp) CO2=n*(10.55+2.16*10-3T)

    (Cp)H2O=n*(7.17+2.56*10-3T)

    (Cp) N2=n*(6.83+9*10-4T)

    Heat of combustion=795 kJ/mol

    Therefore,
    795= [0.396(7.16*T+10-3*T2/2) +1.974(7.17T+2.56*10-3*T2/2)
    +0.9938(10.55+2.16*10-3T2/2) +8.946(6.83T+9*10-4T2/2)]
    On solving, we get:

    T=2028.7C

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