TM 5-3805-280-24P Part 2 John Deere MDL 230 LCR

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TM 5-3805-280-24P

SHEET METAL AND STYLING

WEATHERSTRIP

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT217753 ISOLATOR 1
1 AT217751 ISOLATOR 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-21


PN=337
TM 5-3805-280-24P

SHEET METAL AND STYLING

ENGINE COVER
TP58742 -UN-07AUG97

THIS PARTS LISTING IS CONTINUED


1910-22 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=338
TM 5-3805-280-24P

SHEET METAL AND STYLING

ENGINE COVER

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT218209 HOOD 1
1 19M7662 CAP SCREW 4 M10 X 30
12M7066 LOCK WASHER 4 10.200 MM (0.402")
24M7028 WASHER 4 10.500 X 20 X 2 MM (0.413" X 0.787" X 0.079")
2 TH108769 CATCH 1 (SUB FOR AT215532)
AT147803 KEY 1 (H800) (NOT ILLUSTRATED)
2A AT126162 CATCH 1
2B TH102247 ANCHOR 1
4 TH108769 CATCH 1
AT147803 KEY 1 (H800) (NOT ILLUSTRATED)
4A AT126162 CATCH 1
4B TH102247 ANCHOR 1
6 19M7881 SCREW 4 M8 X 20
12M7065 LOCK WASHER 4 8.100 MM (0.319")
7 21M7397 SCREW 4 M8 X 25
8 12M7065 LOCK WASHER 4 8.100 MM (0.319")
9 24M7055 WASHER 4 8.400 X 16 X 1.600 MM (0.331" X 0.630" X
0.063")
11 AT201032 BUMPER 2
12 24M7028 WASHER 2 10.500 X 20 X 2 MM (0.413" X 0.787" X 0.079")
13 12M7066 LOCK WASHER 2 10.200 MM (0.402")
14 14M7274 NUT 2 M10
16 AT201025 BRACKET 1
17 24M7053 WASHER 4 17 X 30 X 3 MM (0.669" X 1.181" X 0.118")
18 M40461 SPRING LOCKING PIN 4
20 AT171615 BRACKET 2
21 19M7402 CAP SCREW 4 M10 X 25
12M7066 LOCK WASHER 4 10.200 MM (0.402")
24M7028 WASHER 4 10.500 X 20 X 2 MM (0.413" X 0.787" X 0.079")

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-23


PN=339
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX COVER


TP48121 -UN-05AUG96

THIS PARTS LISTING IS CONTINUED


1910-24 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=340
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX COVER

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT214328 TOOLBOX 1
1 12M7066 LOCK WASHER 6 10.200 MM (0.402")
19M7402 CAP SCREW 6 M10 X 25
24M7028 WASHER 6 10.500 X 20 X 2 MM (0.413" X 0.787" X 0.079")
3 AT214329 SHIELD 1
3A AT215944 LATCH 1
6 12M7066 LOCK WASHER 4 10.200 MM (0.402")
19M7402 CAP SCREW 4 M10 X 25
7 AT214341 COVER 1
8 19M7662 CAP SCREW 4 M10 X 30
24M7346 WASHER 4 11 X 20 X 2 MM (0.433" X 0.787" X 0.079")
12M7067 LOCK WASHER 4 12.200 MM (0.480")
11 19M7402 CAP SCREW 2 M10 X 25
24M7346 WASHER 2 11 X 20 X 2 MM (0.433" X 0.787" X 0.079")
12M7067 LOCK WASHER 2 12.200 MM (0.480")
12 AT214409 CATCH 1
13 AT213967 CYLINDER 1
14 24M7028 WASHER 2 10.500 X 20 X 2 MM (0.413" X 0.787" X 0.079")
15 H132922 COTTER PIN 2
17 AT218210 RAIL 1
18 12M7067 LOCK WASHER 4 12.200 MM (0.480")
19M8011 CAP SCREW 4 M12 X 30
20 AT218211 BRACKET 1
21 AT219494 CLAMP 1 (SUB FOR AT131743)
22 19M8359 CAP SCREW 2 M8 X 45
12M7065 LOCK WASHER 2 8.100 MM (0.319")
24 TH104119 REAR VIEW MIRROR 1
26 AT155307 GROMMET 2
27 AT122152 GROMMET 1
28 AT215527 RUBBER MOUNT 3

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-25


PN=341
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX SECURITY HASP


TP61510 -UN-16APR99

THIS PARTS LISTING IS CONTINUED


1910-26 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=342
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX SECURITY HASP

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 T16464 LOCK NUT 1


2 T166506 PLATE 1
3 T166507 BOLT 1
4 14H785 NUT 1 5/16"
5 14M7426 LOCK NUT 3 M8
6 19M7881 SCREW 3 M8 X 20
7 24M7207 WASHER 4 8.400 X 24 X 2 MM

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-27


PN=343
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX DOOR LOCK LATCH


TP54762 -UN-22APR97

THIS PARTS LISTING IS CONTINUED


1910-28 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=344
TM 5-3805-280-24P

SHEET METAL AND STYLING

TOOL BOX DOOR LOCK LATCH

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT214264 COVER 1
2 AT214265 LATCH 1
3 AT214266 LEVER 1
4 AT214267 PIN 1
5 AT214268 SPRING 1
6 CH11490 RING 2
7 AT214269 CYLINDER 1
8 TH102236 LOCK 1
9 TH102237 RING 1
10 TH102238 NUT 1 M22
11 AT214270 CATCH 1
12 AT214271 WASHER 1
13 TH102243 TORSION SPRING 1
14 AT214272 LEVER 1
20 AT215944 LATCH 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-29


PN=345
TM 5-3805-280-24P

SHEET METAL AND STYLING

UNDER COVER
TP58744 -UN-07AUG97

THIS PARTS LISTING IS CONTINUED


1910-30 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=346
TM 5-3805-280-24P

SHEET METAL AND STYLING

UNDER COVER

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT217732 COVER 1
2 AT218212 COVER 1
3 AT218213 COVER 1
4 AT218214 COVER 1
5 AT217724 COVER 1
6 AT217736 COVER 1
7 AT217733 COVER 1
8 AT217734 COVER 1
9 19M7550 CAP SCREW 51 M10 X 35
12M7006 LOCK WASHER 51 6.100 MM (0.240")
24M7346 WASHER 51 11 X 20 X 2 MM (0.433" X 0.787" X 0.079")
11 AT217893 COVER 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-31


PN=347
TM 5-3805-280-24P

SHEET METAL AND STYLING

DOOR LOCK
TP54878 -UN-08JUL97

THIS PARTS LISTING IS CONTINUED


1910-32 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=348
TM 5-3805-280-24P

SHEET METAL AND STYLING

DOOR LOCK

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT214010 LOCK 1
1 TH102241 COVER 1
2 TH102228 LATCH 1
3 .................. LEVER 1
7 TH102230 PIN 1
8 AT173242 SPRING 1
9 TH102234 TORSION SPRING 1
10 AT218143 LOCK 1
AT147803 KEY 1 (H800) (NOT ILLUSTRATED)
11 TH102236 LOCK 1
12 TH102237 RING 1
13 TH102238 NUT 1 M22
14 TH102232 STRAP 1
15 CH11490 RING 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1910-33


PN=349
TM 5-3805-280-24P

SHEET METAL AND STYLING

CAB SCREEN, FRONT UPPER


TP61541 -UN-21OCT99

THIS PARTS LISTING IS CONTINUED


1913A-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=352
TM 5-3805-280-24P

SHEET METAL AND STYLING

CAB SCREEN, FRONT UPPER


KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186269 HINGE 2
2 AT186270 HINGE 2
3 T16464 LOCK NUT 4
4 T166287 BUMPER 4
5 T166288 PIN 2
6 T166289 PIN 2
7 T166290 SPACER 2
8 14M7328 LOCK NUT 4 M16
9 14M7367 LOCK NUT 2 M12
10 19M7402 CAP SCREW 1 M10 X 25
11 19M7493 CAP SCREW 2 M12 X 40
12 19M8350 CAP SCREW 4 M16 X 85
13 24H1106 WASHER 8 11/16" X 1-3/4" X 0.134"
14 24H1211 WASHER 4 9/16" X 1-3/8" X 0.105"
15 24H1219 WASHER 1 7/16" X 1" X 0.083"

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1913A-3


PN=353
TM 5-3805-280-24P

SHEET METAL AND STYLING

LOWER FRONT WINDSHIELD GUARD


TP61515 -UN-22OCT99

THIS PARTS LISTING IS CONTINUED


1913B-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=354
TM 5-3805-280-24P

SHEET METAL AND STYLING

LOWER FRONT WINDSHIELD GUARD

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 303029 GUARD 1 (GR MANUFACTURING PART NUMBER)


2 19M7361 CAP SCREW 6 M12 X 50
3 19M7753 CAP SCREW 4 M12 X 70
4 24H1211 WASHER 24 9/16" X 1-3/8" X 0.105"
5 14M7367 LOCK NUT 10 M12
6 T166292 SPACER 2
7 T166291 CLAMP 2

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1913B-3


PN=355
TM 5-3805-280-24P

SHEET METAL AND STYLING

GUARD, BOOM
TP66953 -UN-01NOV99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7369 CAP SCREW 4 M16 X 60


2 19M7409 CAP SCREW 8 M16 X 50
3 T119912 WASHER 12
4 T184463 GUARD 1
5 T184464 CLAMP 4

1919-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)


PN=350
TM 5-3805-280-24P

SHEET METAL AND STYLING

MEMORANDA

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 1919-3


PN=351
TM 5-3805-280-24P

ORDER REPAIR AND REPLACEMENT PARTS FROM SECTION 2002-2013B USING JOHN DEERE CAGE CODE 1J955.

LEFT REAR VIEW MIRROR


TP54817 -UN-30MAY97

THIS PARTS LISTING IS CONTINUED


2002-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=356
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

LEFT REAR VIEW MIRROR

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 TH104119 REAR VIEW MIRROR 1


0A 14M7400 LOCK NUT 1 M10
0B .................. CLAMP 1 (NOT AVAILABLE FOR SERVICE)
0C 03M7193 BOLT 1 M10 X 35
1 AT218191 BRACKET 1
2 AT219494 CLAMP 1 (SUB FOR AT131743)
3 19M8359 CAP SCREW 2 M8 X 45
12M7065 LOCK WASHER 2 8.100 MM (0.319")

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2002-3


PN=357
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

FIRE EXTINGUISHER (TYPE II)


TP66773 -UN-22OCT99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186251 FIRE EXTINGUISHER 1


2 AT186258 BRACKET 1
3 14M7426 LOCK NUT 4 M8
4 19M7922 CAP SCREW 4 M8 X 40
5 24M7207 WASHER 4 8.400 X 24 X 2 MM

2003-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)


PN=358
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

MEMORANDA

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2003-3


PN=359
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

ALARM, OVERLOAD
TP61535 -UN-22OCT99

THIS PARTS LISTING IS CONTINUED


2004A-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=360
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

ALARM, OVERLOAD

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186407 ALARM SYSTEM 1


2 AT186408 PRESSURE SWITCH 1
3 AT186409 WIRING HARNESS 1
4 AT186415 HYDRAULIC HOSE 1
5 24H1305 WASHER 12 13/32" X 13/16" X 0.065"
6 AT77726 RELAY 1
7 R35352 FITTING 1
8 H77698 TIE BAND 6
10 T166445 BRACKET 1
11 T166446 CONNECTOR 1
12 T166447 LOCK 1
13 T166451 BRACKET 1
14 T166453 LABEL 1
15 T166460 FITTING 1
16 T166492 BRACKET 6
17 14M7350 LOCK NUT 6 M6
18 14M7520 LOCK NUT 6 M10
19 19M7077 CAP SCREW 4 M6 X 20
20 19M7402 CAP SCREW 6 M10 X 25
21 24H1287 WASHER 8 9/32" X 5/8" X 0.065"
22 AT203130 SENSOR 1
23 R44302 TIE BAND 6
24 T183737 HOSE 2 (MAKE FROM T78497)

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2004A-3


PN=361
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

DECONTAMINATION CAN MOUNT


TP61511 -UN-22OCT99

THIS PARTS LISTING IS CONTINUED


2005A-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=362
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

DECONTAMINATION CAN MOUNT

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186120 HOLDER 1
2 14M7273 NUT 4 M8
3 19M7407 CAP SCREW 4 M8 X 25
4 24H1136 WASHER 8 11/32" X 11/16" X 0.065"

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2005A-3


PN=363
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

VANDAL PROTECTION STORAGE RACK


TP61543 -UN-21OCT99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186596 KNOB 1
2 T166559 SUPPORT 1
3 AT187672 SUPPORT 1
03M7093 BOLT 2 M8 X 25
4 T166561 STUD 1
5 19M7407 CAP SCREW 4 M8 X 25
24M7207 WASHER 2 8.400 X 24 X 2 MM

2013B-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)


PN=364
TM 5-3805-280-24P

SAFETY, CONVENIENCE AND MISCELLANEOUS

VANDAL PROTECTION STORAGE BOX


TP61516 -UN-25MAY99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 T166657 HANDLE 1
2 14M7400 LOCK NUT 1 M10
3 14M7426 LOCK NUT 6 M8
4 19M7402 CAP SCREW 1 M10 X 25
5 AT186597 BATTERY BOX 1
6 19M7407 CAP SCREW 4 M8 X 25
7 24M7207 WASHER 8 8.400 X 24 X 2 MM
8 24H1219 WASHER 2 7/16" X 1" X 0.083"
9 AT189713 BOX 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2013B-3


PN=365
TM 5-3805-280-24P

ORDER REPAIR AND REPLACEMENT PARTS FROM SECTION 2160-2163B USING JOHN DEERE CAGE CODE 1J955.

MAIN HYDRAULIC PUMP


TP54779 -UN-05JUN97

THIS PARTS LISTING IS CONTINUED


2160-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=366
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT218216 PUMP 1 (USE IF AVAILABLE) (IF AT218216 NOT


AVAILABLE, SUB AT183688)
AT183688 PUMP 1 (REMANUFACTURED)
2 12M7066 LOCK WASHER 5 10.200 MM (0.402")
19M7662 CAP SCREW 5 M10 X 30
3 12M7066 LOCK WASHER 3 10.200 MM (0.402")
19M7550 CAP SCREW 3 M10 X 35

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-3


PN=367
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP


TP54780 -UN-06JUN97

THIS PARTS LISTING IS CONTINUED


2160-4 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=368
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC PUMP

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT218216 PUMP 1 (USE IF AVAILABLE) (IF AT218216 NOT


AVAILABLE, SUB AT183688)
AT183688 PUMP 1 (REMANUFACTURED)
1 AT217713 GEAR CASE 1
3 AT202414 GEAR 1
4 AT202412 SHAFT 1
5 JD8514 BALL BEARING 2
6 TH100483 SNAP RING 1
7 40M7090 SNAP RING 1
10 .................. HOUSING 1 (PUMP UNIT) (SEE FOLLOWING PAGE FOR
COMPONENTS)
12 37H99 SCREW 2 2.540 X 6.350 MM (0.100" X 1/4")
13 .................. IDENTIFICATION PLATE 1
14 AT202415 GEAR 1
15 AT202416 GEAR 1
16 AT203647 SNAP RING 2
18 34M7061 SPRING PIN 2 8 X 20 MM (0.315" X 0.787")
21 19M7489 CAP SCREW 6 M16 X 45
22 12H294 LOCK WASHER 6 15.875 MM (5/8")
23 AT214350 GASKET 1
25 AT202443 SEAL 1
26 40M7090 SNAP RING 1
28 AT202122 PUMP 1
30 19M8337 SCREW 2 M10 X 30
31 12M6791 LOCK WASHER 2 10.200 MM (0.402")
32 TH102181 WASHER 2 10.500 X 22 X 3.200 MM (0.413" X 0.866" X
0.126")
34 AT202452 ADAPTER 2
36 AT200990 PLUG 1
37 AT204835 LEVEL GAUGE 1
39 AT214406 DIPSTICK TUBE 1
40 AT214401 GASKET 1
41 AT217709 BOLT 2
43 AT203648 FITTING 1
43A CH11570 O-RING 1 13.800 X 2.400 MM (0.543" X 0.094")
45 AT154297 SENSOR 1 (ENGINE SPEED)
46 AT154310 O-RING 1 18.771 X 1.778 MM (0.739" X 0.070")
47 24M7054 WASHER 1 6.400 X 12 X 1.600 MM (0.252" X 0.472" X
0.063")
48 19M8553 SCREW 1 M6 X 16
50 AT214046 OIL LINE 1
51 TH109468 FITTING 2
51A M800650 PACKING 1
53 AT154349 ADAPTER 1
53A U46489 O-RING 1 17.800 X 2.400 MM (0.701" X 0.094")
54 AT203649 FITTING 2
54A M800650 PACKING 1
55 TH109468 FITTING 2
55A M800650 PACKING 1
56 AT213775 OIL LINE 1
57 AT154545 CLAMP 2
58 19M7288 CAP SCREW 1 M8 X 30
59 12M7065 LOCK WASHER 1 8.100 MM (0.319")
62 AT204834 PLATE 1
63 AT202449 COUPLING 1
63A AT204892 HUB 1
63B AT204888 SET SCREW 2
63C 34M7117 SPRING PIN 4 5 X 10 MM (0.197" X 0.394")
63D TH109475 INSERT 4
63E T108085 CAP SCREW 4 M16 X 50
63F TH102897 COUPLING 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-5


PN=369
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP UNIT
TP47903 -UN-10MAY96

THIS PARTS LISTING IS CONTINUED


2160-6 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=370
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP UNIT

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT217935 GEAR CASE 1


3 AT213734 DISK 1
4 AT213735 DISK 1
6 AT213873 ROLLER BEARING 2
7 AT213920 RING 2
8 AT213874 ROLLER BEARING 2
9 T107755 NUT 2 M60
10 AT202466 RING 1 115 X 130 X 3 MM (4.528" X 5.118" X 0.118")
12 AT213847 SEAL 2
13 TH111929 SNAP RING 2
15 AT154164 FITTING 2
16 M800650 PACKING 2
19 AT214351 PISTON 14
21 AT213871 SHAFT 2
22 T107766 PIN 2 5 X 10 MM (0.197" X 0.394")
23 T107767 COMPRESSION SPRING 2
25 AT213730 ROTOR 2
27 AT213733 VALVE 1
28 AT213732 VALVE 1
29 TH109874 DOWEL PIN 4
31 AT213793 LINK 2
32 TH109873 LEVER 4
33 TH109875 DOWEL PIN 4 6 X 9.500 MM (0.236" X 0.374")
34 TH109876 DOWEL PIN 2 6 X 44 MM (0.236" X 1.732")
35 CH17951 RING 12
36 TH109878 DOWEL PIN 2
41 AT213721 CYLINDER HEAD 1
42 AT213762 PISTON 2
43 AT213876 PIN 2
44 AT213875 SET SCREW 2
46 AT213975 O-RING 2
47 AT213877 STOP 2
50 AT213974 O-RING 2
51 AT213878 COVER 2
54 CH11560 PACKING 20
55 19M8439 SCREW 16 M8 X 25
56 TH101835 SPRING WASHER 16
57 AT213767 PACKING 1
58 34M7061 SPRING PIN 2 8 X 20 MM (0.315" X 0.787")
59 AT213890 O-RING 1
60 19M8341 SCREW 12 M12 X 45
64 AT175981 SENSOR 2 (PUMP PRESSURE)
64A TH102560 O-RING 1 15.800 X 2.400 MM (0.622" X 0.094")
67 AT203649 FITTING 2
67A M800650 PACKING 1
69 AT217898 REGULATOR 2
72 34M3845 SPRING PIN 4 4 X 10 MM (0.157" X 0.394")
73 AT213894 O-RING 4
74 AT213922 O-RING 2
80 AT203648 FITTING 2
80A CH11570 O-RING 1 13.800 X 2.400 MM (0.543" X 0.094")
82 AT154206 BRACKET 1
83 TH100738 BOLT 1 M6 X 12
84 12M7133 LOCK WASHER 1 6.100 MM (0.240")

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-7


PN=371
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP REGULATOR
TP47902 -UN-10MAY96

THIS PARTS LISTING IS CONTINUED


2160-8 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=372
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP REGULATOR

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT217898 REGULATOR 1
2 TH109892 SLEEVE 1
3 TH109893 SPOOL 1
5 AT214037 CYLINDER 1
6 AT214044 PISTON 1
7 TH102560 O-RING 1 15.800 X 2.400 MM (0.622" X 0.094")
8 TH102562 BACK-UP RING 1
9 CH11560 PACKING 1
12 TH109898 STOP 2
13 AT214045 STOP 1
14 AT213892 O-RING 3
15 AT213891 O-RING 2
16 TH102567 NUT 2 M20
17 14M7273 NUT 2 M8
20 TH109911 PISTON 1
21 TH109910 CYLINDER 1
24 AT213917 STOP 1
27 AT213913 SLEEVE 1
28 AT213912 VALVE SPOOL 1
29 AT201005 SET SCREW 1
34 14M7274 NUT 1 M10
35 AT213794 END PLATE 1
36 TH109913 COVER 1
37 19M8446 SCREW 8 M8 X 20
38 TH101835 SPRING WASHER 8
40 TH109914 FITTING PLUG 1
41 AT213893 O-RING 1
43 19M8339 SCREW 4 M10 X 55
44 12M6791 LOCK WASHER 4 10.200 MM (0.402")
47 TH111263 COMPRESSION SPRING 1
48 AT213952 COMPRESSION SPRING 1
49 AT213951 COMPRESSION SPRING 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-9


PN=373
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP GEAR
TP47901 -UN-13MAY96

THIS PARTS LISTING IS CONTINUED


2160-10 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=374
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

PUMP GEAR

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT202122 PUMP 1
2 AT203653 FLANGE 1
3 AT153880 SEAL 1 (K)
5 .................. SNAP RING 1 (K) ( AT153833 NOT AVAILABLE AS INDIVIDUAL
SERVICE PART)
6 .................. SEAL 2 (K) ( AT153881 NOT AVAILABLE AS INDIVUDAL
SERVICE PART)
9 .................. BACK-UP RING 2 (K) ( AT153834 NOT AVAILABLE AS INDIVUDAL
SERVICE PART)
10 AT153838 KEY 2
12 AT153835 O-RING 2 (K) 64.500 X 2.700 MM (2.539" X 0.106")
15 AT153837 WASHER 4 10.400 X 18 X 2 MM (0.409" X 0.709" X 0.079")
16 AT153882 BOLT 4 M10 X 100

(K) AT153885 SEAT KIT

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-11


PN=375
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

OIL TANK
TP61545 -UN-15APR99

THIS PARTS LISTING IS CONTINUED


2160-12 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=376
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

OIL TANK

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT218170 HYDRAULIC RESERVOIR 1


1 19M7488 CAP SCREW 4 M16 X 40
2 12H294 LOCK WASHER 4 15.875 MM (5/8")
3 24M7338 WASHER 4 17 X 30 X 3 MM (0.669" X 1.181" X 0.118")
5 AT147343 FILTER ELEMENT 1
7 TH109511 VALVE 1
8 TH109512 LEAF SPRING 1
10 TH111304 COVER 1
11 T110444 O-RING 1 189.300 X 5.700 MM (7.453" X 0.224")
12 12M7066 LOCK WASHER 6 10.200 MM (0.402")
19M3142 CAP SCREW 6 M10 X 18
14 AT167080 CAP 1
14A T162516 O-RING 1
14B AT122928 FILTER 1
15 19M8146 SCREW 3 M5 X 16
16 TH111021 BASE 1
17 TH111022 PACKING 1
18 AT215118 COVER 1
19 TH100679 O-RING 1 159.300 X 5.700 MM (6.272" X 0.224")
20 TH109514 FITTING PLUG 1
20A U46489 O-RING 1 17.800 X 2.400 MM (0.701" X 0.094")
21 19M7402 CAP SCREW 6 M10 X 25
12M7066 LOCK WASHER 6 10.200 MM (0.402")
22 14M7274 NUT 3 M10
23 AT179189 STUD 1
24 TH110133 STRAINER 1
25 TH102793 O-RING 1 129.600 X 5.700 MM (5.102" X 0.224")
26 T166271 PIPE PLUG 1
27 19M7662 CAP SCREW 5 M10 X 30
12M7066 LOCK WASHER 5 10.200 MM (0.402")
28 TH108293 LEVEL GAUGE 1
28A TH101894 FITTING 2
29 TH100675 WASHER 4
30 AT213750 TUBE 1
33 AT154937 SWITCH 1
34 AT154243 BRACKET 1
35 19M8324 CAP SCREW 1 M10 X 16
12M7067 LOCK WASHER 1 12.200 MM (0.480")
36 T116057 FITTING 1
37 15H582 FITTING 1 3/4"
38 15H607 PIPE BUSHING 1 1/4"

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-13


PN=377
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

SUCTION PIPINGS
TP48089 -UN-12JUL96

THIS PARTS LISTING IS CONTINUED


2160-14 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=378
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

SUCTION PIPINGS

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT176844 HOSE 2
3 AH103182 CLAMP 4
5 AT56658 CLAMP 4
7 CH17854 PACKING 1
8 AT214412 BOLT 4
9 AT176799 MANIFOLD 1
11 AT202461 HYDRAULIC HOSE 1
12 AT107392 ADAPTER 2
12A TH100055 O-RING 1 23.700 X 3.500 MM (0.933" X 0.138")
13 T77858 O-RING 2 18.771 X 1.778 MM (0.739" X 0.070")
15 AT218171 PIPE 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-15


PN=379
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

DELIVERY PIPINGS
TP54784 -UN-03JUN97

THIS PARTS LISTING IS CONTINUED


2160-16 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=380
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

DELIVERY PIPINGS

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

0 AT218172 HYDRAULIC HOSE 1


2 AT218173 HYDRAULIC HOSE 1
3 TH101960 FLANGE FITTING 8
4 T78313 O-RING 4 32.918 X 3.531 MM (1.296" X 0.139")
5 AT214413 BOLT 16
7 AT218174 BRACKET 1
9 19M7402 CAP SCREW 2 M10 X 25
12M7066 LOCK WASHER 2 10.200 MM (0.402")
11 AT214442 CLAMP 1 -600000
AT219493 CLAMP 1 600001-
12 AT214427 CLAMP 1 -600000
AT219492 HALF CLAMP 1 600001-
14 19M7403 CAP SCREW 1 M12 X 35
15 AT214431 HYDRAULIC HOSE - FABRICATE 2
16 T107446 FLANGE FITTING 4
17 19M8337 SCREW 8 M10 X 30
18 T59014 O-RING 2 24.994 X 3.531 MM (63/64" X 0.139")
19 19M7403 CAP SCREW 2 M12 X 35
12H301 LOCK WASHER 2 12.700 MM (1/2")
20 TH109541 FITTING PLUG 2
21 T77858 O-RING 2 18.771 X 1.778 MM (0.739" X 0.070")

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-17


PN=381
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC FILTER RESTRICTION INDICATOR


TP61551 -UN-25OCT99

THIS PARTS LISTING IS CONTINUED


2160-18 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=382
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC FILTER RESTRICTION INDICATOR

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT189640 KIT 1 (INCLUDES AE24616 AND AT134346)


2 TH100951 ELBOW FITTING 1
3 AH97777 HYDRAULIC HOSE 1 7/16" X 407 MM (16") X 7/16"
4 H75414 ADAPTER 1
5 M800650 PACKING 4
6 19H1919 CAP SCREW 2 6.350 X 15.875 MM (1/4" X 5/8")
7 24H1286 WASHER 2 7.137 X 12.700 X 1.600 MM (9/32" X 1/2" X
1/16")
8 AT131436 PRESSURE SWITCH 1
9 AT38628 HYDRAULIC HOSE - FABRICATE 1 9/16" X 381 MM (15") X 9/16"
10 R27212 FITTING 1
11 14M7273 NUT 2 M8
12 AT134346 COUPLING 1
13 AT131437 SWITCH 1 "NOT USED ON HYEX EXCAVATOR"
14 T138910 BRACKET 1
15 14M7274 NUT 2 M10
16 AT35121 ELBOW FITTING 1
17 AR76140 WIRING LEAD 1
18 AT157668 WIRING HARNESS 1
19 T153187 LABEL 1 (AMBER) (SUB FOR T143272 CLEAR LABEL)
20 24M7036 WASHER 4 9 X 16 X 1.600 MM
21 R44302 TIE BAND 7 (NOT ILLUSTRATED)
22 14H786 NUT 2 1/4", (NOT ILLUSTRATED)

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2160-19


PN=383
TM 5-3805-280-24P

VECHILE MAIN HYDRAULIC SYSTEM

KIT, ANTI-DRIFT F/BUCKET CYLINDER


TP66934 -UN-25OCT99

THIS PARTS LISTING IS CONTINUED


2162A-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=384
TM 5-3805-280-24P

VECHILE MAIN HYDRAULIC SYSTEM

KIT, ANTI-DRIFT F/BUCKET CYLINDER

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT126601 HYDRAULIC HOSE - FABRICATE 1


2 AT152186 VALVE 1
3 AT183797 ADAPTER 1
4 AT183798 JUNCTION BLOCK 1
5 AT189538 HYDRAULIC HOSE - FABRICATE 1
6 AT36921 TEE FITTING 2
7 R26448 O-RING 2 11.887 X 1.981 MM (0.468" X 5/64")
8 R27212 FITTING 2
9 R29936 O-RING 1 29.743 X 2.946 MM (1.171" X 0.116")
10 T107068 FLANGE FITTING 2
11 T145378 FITTING 1
12 T164048 BRACKET 1
13 T164084 BRACKET 1
14 T59014 O-RING 1 (NOT ILLUSTRATED)
15 T76938 O-RING 1
16 T78313 O-RING 5
17 U12547 O-RING 1
18 14M7295 NUT 3 M12
19 19M7349 CAP SCREW 2 M12 X 95
20 19M7361 CAP SCREW 1 M12 X 50, (NOT ILLUSTRATED)
21 19M7403 CAP SCREW 2 M12 X 35, (NOT ILLUSTRATED)
22 19M8395 SCREW 2 M12 X 40, (NOT ILLUSTRATED)
23 19M8519 SCREW 2 M12 X 120
24 24M7047 WASHER 6 13 X 24 X 2.500 MM
25 38H1086 ELBOW FITTING 1
26 38H1179 ADAPTER 1

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2162A-3


PN=385
TM 5-3805-280-24P

VECHILE MAIN HYDRAULIC SYSTEM

MEMORANDA

2162A-4 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)


PN=386
TM 5-3805-280-24P

VECHILE MAIN HYDRAULIC SYSTEM

HYDRAULIC QUICK COUPLERS F/AUXILIARY LINES


TP61548 -UN-22OCT99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186112 QUICK COUPLER 1 MALE, 1"


2 AT186111 QUICK COUPLER 1 FEMALE, 1"
3 AT186113 CAP 1
4 AT186114 PLUG 1
5 38H1196 ADAPTER 1
6 R29936 O-RING 1
7 T78612 O-RING 1
.. AT189409 SEAL KIT 1 MALE HALF 1"
.. AT189410 SEAL KIT 1 FEMALE HALF 1"

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2163A-1


PN=387
TM 5-3805-280-24P

VECHILE MAIN HYDRAULIC SYSTEM

MEMORANDA

2163A-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)


PN=388
TM 5-3805-280-24P

VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC QUICK COUPLERS F/ROCK DRILL


TP66774 -UN-22OCT99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT186124 QUICK COUPLER 1 MALE, 1-1/4"


2 AT186126 QUICK COUPLER 1 FEMALE, 1-1/4"
3 AT186128 CAP 1
4 AT186129 PLUG 1
5 38H1165 ADAPTER 2
6 U13639 O-RING 2
7 T78612 O-RING 2
8 T167161 SPACER 2 (NOT ILLUSTRATED)
9 19M7414 CAP SCREW 2 M12 X 90, (NOT ILLUSTRATED)
.. AT189411 SEAL KIT 1 MALE HALF 1-1/4"
.. AT189412 SEAL KIT 1 FEMALE HALF 1-1/4"

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2163B-1


PN=389
TM 5-3805-280-24P

ORDER REPAIR AND REPLACEMENT PARTS FROM SECTION 2200-2201A USING INGERSOL-RAND CAGE CODE 33968.

COMPRESSOR MOUNT
TP66775 -UN-25OCT99

THIS PARTS LISTING IS CONTINUED


2200-2 230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99)
PN=390
TM 5-3805-280-24P

COMPRESSOR

COMPRESSOR MOUNT

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 113730 ANGLE 1
2 113786 CLAMP 2
3 303407 SUPPORT 1
4 303429 PANEL 1
5 19M8026 CAP SCREW 4 M20 X 170
6 19M8411 SCREW 6 M20 X 340
7 L110901 BOLT 4
8 9001304000 BOLT 4
9 24M7277 WASHER 28 21 X 60 X 4 MM
10 24M7202 WASHER 8 31 X 56 X 4 MM
11 14M7277 NUT 14 M20
12 14M7279 NUT 4 M30

230LCR/230LCRD EXCAVATORS PC2747 (03-NOV-99) 2200-3


PN=391
TM 5-3805-280-24P

This page left blank intentionally.

2200-4
TM 5-3805-280-24P

INGERSOLL-RAND
COMPRESSOR

SECTION 11
PARTS LIST

2200-5
TM 5-3805-280-24P

PARTS LIST 11−00

PARTS LIST

CONTENTS ILLUSTRATION PAGE


Frame, Sht 1 36534394 11−02
Frame, Sht 2 36534394 11−03
Engine Complete, Sht 1 36534402 11−04
Engine Complete, Sht 2 36534402 11−05
Cooling Complete, Sht 1 36534410 11−06
Cooling Complete, Sht 2 36534410 11−07
Airend Complete, Sht 1 36534428 11−08
Airend Complete, Sht 2 36534428 11−09
Airend Assembly, Sht 1 36534436 11−10
Airend Assembly, Sht 2 36534436 11−11
Airend Assembly, Sht 3 36534436 11−12
Airend Assembly, Sht 4 36534436 11−13
Airend Assembly, Sht 5 36534436 11−14
Airend Assembly, Sht 6 36534436 11−15
Unloader Assembly, Sht 1 36534444 11−16
Unloader Assembly, Sht 2 36534444 11−17
Oil Temperature Bypass Valve, Sht 1 36534451 11−18
Oil Temperature Bypass Valve, Sht 2 36534451 11−19
Oil Filter Assembly, Sht 1 36534469 11−20
Oil Filter Assembly, Sht 2 36534469 11−21
Support Bracket Complete, Sht 1 36534477 11−22
Support Bracket Complete, Sht 2 36534477 11−23
Air Service Complete, Sht 1 36534485 11−24
Air Service Complete, Sht2 36534485 11−25
Seperator Tk Complete, Sht 1 36534493 11−26
Separator Tk Complete, Sht 2 36534493 11−27
Minimum Pressure Valve, Sht 1 36534501 11−28
Minimum Pressure Valve, Sht 2 36534501 11−29
Air Intake Complete, Sht 1 36534527 11−30
Air Intake Complete, Sht 2 36534527 11−31
Air Cleaner Assembly, Sht 1 36534535 11−32
Air Cleaner Assembly, Sht 2 36534535 11−33
Air Piping, Sht 1 36534550 11−34
Air Piping, Sht 2 36534550 11−35
Oil Piping, Sht 1 36534568 11−36
Oil Piping, Sht 2 36534568 11−37
Central Drains, Sht 1 36535136 11−38
Central Drains, Sht 2 36535136 11−39

BOOK 35393891 (1/99)

2200-6
TM 5-3805-280-24P

PARTS LIST 11−01

PARTS LIST

CONTENTS ILLUSTRATION PAGE


Remote Inst/Control Panel, Sht 1 36534543 11−40
Remote Inst/Control Panel, Sht 2 36534543 11−41
Inst/Control Panel, Sht 1 36534576 11−42
Inst/Control Panel, Sht 2 36534576 11−43
Wiring Diagram, Sht 1 36535045 11−44
Wiring Diagram, Sht 2 36535045 11−45
Wiring Diagram, Sht 3 36535045 11−46
Wiring Diagram, Sht 4 36535045 11−47
Wiring Diagram, Sht 5 36535045 11−48
Wiring Diagram, Sht 6 36535045 11−49
Cold Start Assembly, Sht 1 36535268 11−50
Cold Start Assembly, Sht 2 36535268 11−51
Decal Location, Sht 1 36534584 11−52
Decal Location, Sht 2 36534584 11−53
Decal Location, Sht 3 36534584 11−54
Decal Location, Sht 4 36534584 11−55

BOOK 35393891 (1/99)

2200-7
TM 5-3805-280-24P

PARTS LIST 11−02

IT
N
U
F
O
T
N
O
R
F

C D

E F

A
L N

M N

G H J

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/15/98 bd FRAME
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534394 1 of 2 A
BOOK 35393891 (1/99)

2200-8
TM 5-3805-280-24P

PARTS LIST 11−03


ITEM C.P.N. QTY DESCRIPTION

A 43203017 1 FRAME
B 36877942 1 LIFTING BAIL
C 36879203 8 NUT, HEX FLG M12
D 36879492 8 SCREW,FLG HD M12 X 25
E 95934253 4 SCREW, HEX 3/4−10 X 4
F 95923363 4 NUT, NYLOC 3/4−10
G 43203504 4 MOUNT, ISOLATER
H 95934659 8 SCREW, HEX 1/2−13 X 1.25
J 95923348 8 NUT, NYLOC 1/2−13
K 35273937 4 WASHER, SNUBBER
L 36879104 1 COVER, COOLER DRAIN
M 36867174 1 COVER, ENGINE OIL DRAIN
N 36797652 8 SCREW, TAPPING M06−1.0 X 12

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/15/98 bd FRAME
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534394 2 of 2 A
BOOK 35393891 (1/99)

2200-9
TM 5-3805-280-24P

PARTS LIST 11−04

IT
N
U
F
O
T
N
O

A V W
R
F

T S M U

K X

P Q
R
A1
Z
H J A2 S M U

A7 A3
C

A4 A5 A2 A6
Y
Z
F
E
E

D B

A7
Y
F
E

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd ENGINE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534402 1 of 2 A
BOOK 35393891 (1/99)

2200-10
TM 5-3805-280-24P

PARTS LIST 11−05


ITEM C.P.N. QTY DESCRIPTION

A 43209006 1 ENGINE
B 43208545 1 MOUNT, LH ENGINE
C 43208537 1 MOUNT, RH ENGINE
D 96730411 2 SCREW, HEX M10−1.50 X 60
E 36899037 2 WASHER, SNUBBER
F 36876274 2 ISOLATOR, ENGINE
G 35322460 1 UNION, BARBED
H 96726435 4 SCREW, M08−1.25 X 100
J 95934998 4 WASHER, FLAT M08
K 36877223 1 SUPPORT, AIR CYLINDER
L 36880706 1 SWITCH, WATER TEMPERATURE
M 95935029 2 WASHER, FLAT M06
N 36878379 1 SWITCH, OIL PRESSURE
P 35592435 1 CYLINDER
Q 95923074 2 JAM NUT
R 35328467 2 RODEND
S 96701461 2 SCREW, HEX M06−1.00 X 25
T 36878163 1 FAN
U 36769032 2 NUT,HEX LOCK M06−1.00
V 36534659 1 FUEL ELEMENT
W 36881696 1 OIL FILTER ELEMENT
X 96701479 2 SCREW, HEX M10−1.50 X 16
Y 35279025 4 SCREW, TAPPING M08−1.25 X 20
Z 35273366 2 NUT, NYLOCK M10
A1 36877959 1 SPACER, FAN
A2 95935037 14 WASHER, FLAT
A3 43208552 2 RESTRAINT, ENGINE MOUNT
A4 95920674 12 SCREW, HEX CAP 3/8−16 X 1
A5 95922894 12 NUT, HEX 3/8−16
A6 95937413 12 WASHER, SPLIT LOCK 3/8
A7 96701495 8 SCREW, HEX M12−1.75 X 25

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd ENGINE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534402 2 of 2 A
BOOK 35393891 (1/99)

2200-11
TM 5-3805-280-24P

PARTS LIST 11−06

IT
N
U
F
O
T
N
O
R

M
F

K
M
Y B3 J
W
M
F
A7 A8
B6 B7

L
G V
E A2 A3
Q
U
B4
R

B9 C1 C2 B2 C
G V M

M A B C D F

M B1 B2
S
G V

M
A9

M
A1 R
N M X
P
B5
T B8
A5 A6
A4 A6

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd COOLING COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534410 1 of 2 A
BOOK 35393891 (1/99)

2200-12
TM 5-3805-280-24P

PARTS LIST 11−07


ITEM C.P.N. QTY DESCRIPTION

A 36876233 1 RADIATOR
B 36769560 1 CAP, RADIATOR
C 95928230 3 PLUG
D 30641278 1 COCK, DRAIN 1/4NPT
E 36887669 1 COOLER, OIL
F 96702055 6 SCREW, HEX M8−125 X 20
G 35252600 6 NUT, LOCK 5/16−18
H 95934998 5 WASHER, FLAT 3/8"
J 36782043 1 BOTTLE, OVERFLOW
K 36877009 1 SUPPORT, TOP BOTTLE
L 36877157 1 SUPPORT, BOTTOM BOTTLE
M 36797652 27 SCREW, TAPPING M6−100 X 12
N 36881126 1 GUARD, BELT
P 36877215 1 SUPPORT, RADIATOR SIDE
Q 43203009 1 SUPPORT, OIL COOLER SIDE
R 35279025 6 SCREW, TAPPING M8−125 X 20
S 36878262 1 GUARD, FAN
T 35300771 8 SCREW, TAPPING M6−100 X 20
U 36878205 1 PLATE, BAFFLE
V 35144336 6 SCREW, LOCK 5/16−18 X 3/4
W 43209436 1 GUARD, TOP COOLER
X 36878221 2 GROMMET, RADIATOR HOSE
Y 36879765 2 STRIP, SEAL
Z 43203769 1 HOSE, TOP OIL COOLER
A1 43202993 1 PLATE, FAN ORIFICE
A2 35360775 17 in. HOSE, OVERFLOW
A3 35296342 2 CLAMP, WORM GEAR 1/2
A4 36877892 1 HOSE, TOP RADIATOR
A5 36877918 1 HOSE, BOTTOM RADIATOR
A6 35221639 4 CLAMP, 2 1/2 HOSE
A7 43208560 1 BRACE, RH COOLER SUPPORT (SHOWN)
A8 43208628 1 BRACE, LH COOLER SUPPORT
A9 35132877 1 HOSE, BOTTOM OIL COOLER
B1 36880383 1 BRACKET, OIL TUBE
B2 35113885 3 CLAMP, SUPPORT RUBBER COATED 1 1/4
B3 43208578 2 BRACKET, MOUNTING
B4 43208586 1 PLATE, CONNECTING
B5 43203843 2 BRACKET, STIFFENER
B6 35144344 8 SCREW, LOCKING 3/8−16 X 1
B7 35143259 6 SCREW, LOCKING 3/8−16 X 1 1/4
B8 95935029 8 WASHER, FLAT 9/32 X 1/16
B9 35190487 2 BRACKET, CLAMP
C1 95934634 1 SCREW, HEX 1/2−13 X 3/4
C2 95922902 1 NUT, HEX 1/2−13

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd COOLING COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534410 2 of 2 A
BOOK 35393891 (1/99)

2200-13
TM 5-3805-280-24P

PARTS LIST 11−08

IT
R

N
U
F
V

O
T S
N
A
O
R
F

T
C
Q

X
F

D P

G
E W

N
L M
J

M
A1 A2
Z

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd AIR END COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534428 1 of 2 A
BOOK 35393891 (1/99)

2200-14
TM 5-3805-280-24P

PARTS LIST 11−09


ITEM C.P.N. QTY DESCRIPTION

A 36011567 1 UNLOADER ASSEMBLY


B 43208511 1 AIR END SUPPORT
C 35588318 1 GASKET
D 35843168 1 UNLOADER INLET
E 35834779 1 COUPLING
F 35589621 1 BUSHING
G 96701503 2 SCREW, HEX M16−200 X 90
H 35327212 2 WASHER, SNUBBER
J 35318229 2 MOUNT
K 96701750 4 NUT, HEX JAM M16
L 35375591 2 SCREW, HEX M16−200 X 30
M 95935052 4 WASHER, FLAT
N 43209220 1 RESTRAINT, AIREND MOUNT RH
43209238 1 RESTRAINT, AIREND MOUNT LH
P 96702048 4 SCREW, HEX M08−125 X 16
Q 35589589 1 GASKET
R 35323542 1 ADAPTER
S 35377621 2 CLAMP
T 35282292 14" TUBING
U 35316587 1 BARBED FITTING
V 35323450 4 STUD
W 95220604 8 SCREW, SOCKET HEAD 3/8−16 X 3/4
X 35321421 1 KEY
Y 96701917 12 SCREW, HEX M10−1.50 X 30
Z 96704630 2 NUT, NYLOC M16
A1 35145259 6 SCREW, LOCKING 3/8−16 X 1 1/4
A2 35145077 6 NUT, LOCKING 3/8−16

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd AIR END COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534428 2 of 2 A
BOOK 35393891 (1/99)

2200-15
TM 5-3805-280-24P

PARTS LIST 11−10

IT
N
U
F

F
O
T E
N
O

E
R

D
F

B
C

A X

H Z

T
J
U
K

M S
V
Y

W
N
P

178.5 mm AIREND ASSEMBLY 36044741

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534436 1 of 6 A
BOOK 35393891 (1/99)

2200-16
TM 5-3805-280-24P

PARTS LIST 11−11


ITEM C.P.N. QTY DESCRIPTION

A 35272541 8 SCREW, HEX M16−2.00 X 40


B 39437637 1 GASKET
C 35108372 1 BOLT, HEX PLACE 1/2−13 X 1.25
D 35255827 1 CLAMP PLATE
E 39901541 1 GEAR SET
F 35262716 1 SPACER
G 35327626 1 SPACER BEARING
H 35327550 4 SCREW, SOCKET HEAD M10−1.50 X 70
J 35326602 1 RETAINING PLATE
K 35327543 1 BEARING
L 95078549 2 DOWEL PIN
M 36723641 1 GEAR CASE
N 35336304 1 SCREW, SOCKET HEAD M10−1.50 X 25
P 36764785 1 GUIDE CAP
Q 35313568 1 BEARING
R 36764827 1 GEAR SHAFT
S 36798346 2 GUARD
T 35593490 1 OIL SEAL
U 95358024 1 O−RING
V 35328475 1 OIL SEAL COVER
W 96702295 4 SCREW, HEX M10−1.50 X 25
X 96704036 4 SCREW, HEX M16−2.00 X 140
Y 35329192 1 KEY
Z 30346662 4 WASHER

* 178.5 mm AIREND ASSEMBLY 36044741

* EXCHANGE AIREND OPTION: INGERSOLL−RAND OFFERS FACTORY REMANUFACTURED


AIRENDS THAT ARE BUILT TO THE LATEST DESIGNS. MEANING IT WILL REFLECT ALL THE
ENGINEERING UPGRADES AND PERFORMANCE ENHANCEMENTS MADE TO THAT SIZE UNIT. INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
ALL EXCHANGE AIRENDS COME WITH ONE YEAR WARRANTY. THESE BENEFITS MAKES A DAT E / DW N BY : DE S CRI P T I O N

FACTORY REBUILT AIREND THE ONLY COST EFFECTIVE OPTION. CALL YOUR LOCAL IR 6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
DEALER FOR MORE DETAILS. PLEASE PROVIDE YOUR AIREND SERIAL NUMBER. XP330SJD−HYEX
36534436 2 of 6 A
BOOK 35393891 (1/99)

2200-17
TM 5-3805-280-24P

PARTS LIST 11−12

IT
N
U
J

F
G H

O
T
N
O
R

F
F

D
K

N L

178.5 mm AIREND ASSEMBLY 36044741

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534436 3 of 6 A
BOOK 35393891 (1/99)

2200-18
TM 5-3805-280-24P

PARTS LIST 11−13


ITEM C.P.N. QTY DESCRIPTION

A 95223194 1 SNAP RING


B 35313535 1 ROLLER BEARING
C 35272541 25 SCREW
D 39703921 1 FRT BEARING HOUSING
E 35518497 1 GASKET
F 95381109 1 KEY
G 39748942 1 ROTOR HOUSING
H 39437629 1 GASKET
J 95239927 2 DOWEL PIN
K 36008241 1 ROTOR SET
L 35332915 2 DOWEL PIN
M 95223178 1 SNAP RING
N 95223806 1 SNAP RING
P 35609361 1 ROLLER BEARING
Q 35270131 1 BEARING SPACER

* 178.5 mm AIREND ASSEMBLY 36044741

* EXCHANGE AIREND OPTION: INGERSOLL−RAND OFFERS FACTORY REMANUFACTURED


AIRENDS THAT ARE BUILT TO THE LATEST DESIGNS. MEANING IT WILL REFLECT ALL THE
ENGINEERING UPGRADES AND PERFORMANCE ENHANCEMENTS MADE TO THAT SIZE UNIT. INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
ALL EXCHANGE AIRENDS COME WITH ONE YEAR WARRANTY. THESE BENEFITS MAKES A DAT E / DW N BY : DE S CRI P T I O N

FACTORY REBUILT AIREND THE ONLY COST EFFECTIVE OPTION. CALL YOUR LOCAL IR 6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
DEALER FOR MORE DETAILS. PLEASE PROVIDE YOUR AIREND SERIAL NUMBER. XP330SJD−HYEX
4 of 6
36534436 A
BOOK 35393891 (1/99)

2200-19
TM 5-3805-280-24P

PARTS LIST 11−14

IT
N
U
F
O
T
N
O
R
F

M K
B C D
H
N
L

E F
G

178.5 mm AIREND ASSEMBLY 36044741

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534436 5 of 6 A
BOOK 35393891 (1/99)

2200-20
TM 5-3805-280-24P

PARTS LIST 11−15


ITEM C.P.N. QTY DESCRIPTION

A 36769404 1 REAR BEARING HOUSING


B 35313600 4 SHIM, .002
C 35313618 4 SHIM, .003
D 35364769 2 SHIM, .010
E 35262690 1 CLAMP PLATE
F 35104108 3 BOLT, HEX PLACE 3/8−16 X 1.25
G 39437595 4 BALL BEARING
H 95358131 2 O−RING
J 35354448 1 SHIM SET
K 96712187 6 SCREW, HEX M12−1.75 X 30
L 35287556 2 PLUG
M 35600832 2 REAR BEARING COVER
N 39435441 1 CLAMP PLATE
P 95494167 8 SCREW, SOCKET HEAD 5/16−18 X 1.25

* 178.5 mm AIREND ASSEMBLY 36044741

* EXCHANGE AIREND OPTION: INGERSOLL−RAND OFFERS FACTORY REMANUFACTURED


AIRENDS THAT ARE BUILT TO THE LATEST DESIGNS. MEANING IT WILL REFLECT ALL THE
ENGINEERING UPGRADES AND PERFORMANCE ENHANCEMENTS MADE TO THAT SIZE UNIT. INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
ALL EXCHANGE AIRENDS COME WITH ONE YEAR WARRANTY. THESE BENEFITS MAKES A DAT E / DW N BY : DE S CRI P T I O N

FACTORY REBUILT AIREND THE ONLY COST EFFECTIVE OPTION. CALL YOUR LOCAL IR 6/16/98 bd AIR END ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
DEALER FOR MORE DETAILS. PLEASE PROVIDE YOUR AIREND SERIAL NUMBER. XP330SJD−HYEX
6 of 6
36534436 A
BOOK 35393891 (1/99)

2200-21
TM 5-3805-280-24P

PARTS LIST 11−16

C H

S T P

UNLOADER VALVE ASSEMBLY 36011567

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd UNLOADER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX 36534444 1 of 2 A
BOOK 35393891 (1/99)

2200-22
TM 5-3805-280-24P

PARTS LIST 11−17


ITEM C.P.N. QTY DESCRIPTION

A 35318013 1 HOUSING BUSHING


B 35317205 1 WASHER
C 35322767 1 PISTON SPRING
D 35318005 2 PISTON BUSHING
E 35588193 1 PISTON UNLOADER
F 35317197 1 DIAPHRAGM
G 35321603 1 SPRING
H 35317239 1 PISTON WASHER
J 35321595 1 CAP SCREW
K 36849461 1 PISTON COVER
L 35271162 4 SCREW
M 96702287 6 SCREW, HEX M10−1.50 X 25
N 35833227 1 PISTON HOUSING
P 35588300 1 PISTON GASKET
Q 35591122 1 VALVE PLATE
R 36849453 1 UNLOADER BODY
S 35289057 1 PLUG
T 35279959 1 O−RING

ITEMS INCLUDED IN REPAIR KIT 35088798

UNLOADER VALVE ASSEMBLY 36011567

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd UNLOADER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534444 2 of 2 A
BOOK 35393891 (1/99)

2200-23
TM 5-3805-280-24P

PARTS LIST 11−18

G C

F J

OIL TEMPERATURE BYPASS VALVE


ASSEMBLY 36876787

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd OIL TEMP BYPASS VALVE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534451 1 of 2 A
BOOK 35393891 (1/99)

2200-24
TM 5-3805-280-24P

PARTS LIST 11−19


ITEM C.P.N. QTY DESCRIPTION

A 36876753 1 BODY
B 35584242 1 GASKET
C 36876761 1 BODY
D 36876779 1 COVER
E 36782019 1 ELEMENT
F 95022307 1 O−RING
G 36786382 8 SCREW
H 35288448 1 BALL
J 35379940 1 SPRING
K 36788164 1 PLUG
L 36788172 1 SEAL

OIL TEMPERATURE BYPASS VALVE


ASSEMBLY 36876787

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd OIL TEMP BYPASS VALVE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534451 2 of 2 A
BOOK 35393891 (1/99)

2200-25
TM 5-3805-280-24P

PARTS LIST 11−20

H J K L

D
N
C
M

E A

J K

J K

J K

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd OIL FILTER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534469 1 of 2 A
BOOK 35393891 (1/99)

2200-26
TM 5-3805-280-24P

PARTS LIST 11−21


ITEM C.P.N. QTY DESCRIPTION

A 36877371 1 HEAD ASSEMBLY


B 36860336 1 OIL FILTER ELEMENT
C 552A10S102P 1 REDUCER
D 552A10S080P 1 UNION, FITTING
E 35292069 1 ADAPTER, 1 5/8 TO −16
F 95934907 2 WASHER, FLAT
G 95920674 2 SCREW, HEX 3/8−16 X 1
H 36880367 1 BRACKET, OIL FILTER
J 35273408 8 SCREW, HEX M08−125 X 20
K 96735543 8 NUT, HEX M08
L 95934998 2 WASHER, FLAT
M 95365094 1 ELBOW, 90° 9/16
N 43203793 1 SUPPORT, OIL FILTER
P 43203801 1 BRACKET, SUPPORT
Q 35369743 1 CLAMP, SADDLE 1 1/2

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd OIL FILTER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534469 2 of 2 A
BOOK 35393891 (1/99)

2200-27
TM 5-3805-280-24P

PARTS LIST 11−22

A
C D

C D

C D B

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd SUPPORT BRKT COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534477 1 of 2 A
BOOK 35393891 (1/99)

2200-28
TM 5-3805-280-24P

PARTS LIST 11−23


ITEM C.P.N. QTY DESCRIPTION

A 43203157 1 STAND, MUFFLER


B 43203140 2 BRACE, MUFFLER STAND
C 35252493 11 SCREW, LOCK 3/8−16 X 3/4
D 95922894 11 NUT, HEX 3/8−16
E 43203132 1 BRACKET, MUFFLER STAND

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/1/98 bd EXHAUST COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534477 2 of 2 A
BOOK 35393891 (1/99)

2200-29
TM 5-3805-280-24P

PARTS LIST 11−24

E
F
A

C H

L G
J M
B
N D

AIR OUTLET
CUSTOMER
CONNECTION
1 1/2 NPT

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR SERVICE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534485 1 of 2 A
BOOK 35393891 (1/99)

2200-30
TM 5-3805-280-24P

PARTS LIST 11−25


ITEM C.P.N. QTY DESCRIPTION

A 95928040 1 NIPPLE, CLOSED 3/4


B 95944625 1 BUSHING, REDUCING 1/2 − 1/4
C 36789550 1 MIN PRESSURE VALVE
D 36881068 1 CONNECTOR
E 35576115 1 VALVE, BALL
F 95928172 1 ELBOW, STREET 3/4 NPT
G 19A7J2Z1 1 NIPPLE, CLOSED 1/4 NPT X 15/16
H 36854149 1 REGULATOR, PRESSURE
J 35369503 1 TEE, MALE
K 35369347 1 CONNECTOR, MALE
L 95944666 1 ELBOW, STREET 1/4 NPT
M 95928230 1 PLUG
N 95940748 1 BUSHING, REDUCING 3/8 − 1/4

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR SERVICE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534485 2 of 2 A
BOOK 35393891 (8/98)

2200-31
TM 5-3805-280-24P

PARTS LIST 11−26

Z A1
Q
X
J
C
Y
R
G
E F

A2

L N
K

T P
M
S

V
H

A3

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd SEP TANK COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534493 1 of 2 A
BOOK 35393891 (1/99)

2200-32
TM 5-3805-280-24P

PARTS LIST 11−27


ITEM C.P.N. QTY DESCRIPTION

A 43203439 1 SEPARATOR TANK


B 36876472 1 ELEMENT
C 36770683 1 COVER
D 36781227 1 SCAVENGE TUBE
E 35329309 1 LENZ TUBE
F 95953956 1 BUSHING, 3/4 − 3/8 REDUCING
G 36840411 1 CHECK VALVE
H 95280541 1 PLUG
J 95944625 1 BUSHING, 1/2− 1/4 REDUCING
K 35360783 1 SAFETY VALVE
L 35324649 2 GASKET
M 36877793 8 SCREW, HEX FLANGE HEAD M12 X 40
N 36860468 1 FITTINGS
P 92121532 1 SIGHT GLASS
Q 36881068 1 ADAPTER, 1 7/8 − 1 1/2
R 36789302 8 SCREW, FLANGE HD M16 X 50
S 35279942 1 O−RING
T 35579630 1 PLUG, OIL FILL
U 95944708 1 STREET TEE
V 35291384 1 ELBOW, 90° 1 5/16−12 TO −16
W 36785012 2 BRACKET, SEPERATOR TANK LIFT
X 19A7J2Z1 1 NIPPLE
Y 95940748 1 BUSHING, 3/8 − 1/4 REDUCING
Z 95944666 1 ELBOW, STREET 1/4NPT
A1 35369503 1 TEE, REDUCING
A2 95953949 1 BUSHING, REDUCING 3/4 − 1/2
A3 43203066 1 RISER, SEP TANK

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd SEP TANK COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534493 2 of 2 A
BOOK 35393891 (1/99)

2200-33
TM 5-3805-280-24P

PARTS LIST 11−28

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd MIN PRESS VALVE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534501 1 of 2 A
BOOK 35393891 (1/99)

2200-34
TM 5-3805-280-24P

PARTS LIST 11−29


ITEM C.P.N. QTY DESCRIPTION

A 35379973 1 MIN PRESS VALVE BODY


B 35380708 1 CV ASSEMBLY
C 35380732 1 SPRING
D 35380716 1 PISTON
E 35380724 1 O−RING
F 35380740 1 SPRING
G 35380757 1 CAP
36789550 1 MIN PRESS VALVE ASSEMBLY

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd MIN PRESS VALVE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534501 2 of 2 A
BOOK 35393891 (1/99)

2200-35
TM 5-3805-280-24P

PARTS LIST 11−30

K
L
C M
J

B
C M

B
B

D
H

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR INTAKE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534527 1 of 2 A
BOOK 35393891 (1/99)

2200-36
TM 5-3805-280-24P

PARTS LIST 11−31


ITEM C.P.N. QTY DESCRIPTION

A 36863900 2 CLEANER, AIR ASSEMBLY


B 35294974 4 BAND, MOUNTING
C 96702055 8 SCREW, HEX M8−125 X 20
D 96735543 8 NUT, HEX M8
E 35591536 1 ELBOW, 180° 4"
F 36897668 2 CLAMP, 4.5"
G 36845915 1 BRACKET, AIR CLEANER
H 96719851 2 SCREW, HEX M12−175 X 16
J 36878338 1 HOSE, ENGINE AIR INLET
K 35374073 1 CLAMP, 3.62"
L 35279553 1 CLAMP, TEE 4.5"
M 95934998 8 WASHER, FLAT

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR INTAKE COMPLETE
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534527 2 of 2 A
BOOK 35393891 (1/99)

2200-37
TM 5-3805-280-24P

PARTS LIST 11−32

D
E
D

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR CLEANER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534535 1 of 2 A
BOOK 35393891 (1/99)

2200-38
TM 5-3805-280-24P

PARTS LIST 11−33


ITEM C.P.N. QTY DESCRIPTION

A 35326230 1 ELEMENT
B 35326222 1 COVER
C 35326214 1 VACUATOR VALVE
D 35291475 2 NUT
E 35377696 1 SAFETY ELEMENT

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR CLEANER ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534535 2 of 2 A
BOOK 35393891 (1/99)

2200-39
TM 5-3805-280-24P

PARTS LIST 11−34

2
26"
DISCHARGE
1 PRESSURE GAGE 16

23
9
6
2 18
20"
8
20 2
19 15
4 20"
AIR
11 5 22 OUT
CYLINDER
IN
18
14 13
1 10

5 7 3
17
12
17
21
2
4 AIREND S
40" E
P
A
R
A
T
O
R
14 T
A
N
K

2
54"

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR PIPING
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534550 1 of 2 A
BOOK 35393891 (1/99)

2200-40
TM 5-3805-280-24P

PARTS LIST 11−35


ITEM C.P.N. DESCRIPTION

1 35370386 ELB ML 1/8NPT X 3/8TB


2 35356484 TBG 3/8 OD SYNFLEX
3 35368927 ADAPTER, SWIVEL NUT, 3/8" NPT TO −6 JIC
4 35369347 C0NN ML 1/4NPT X 3/8TB
5 36766756 O RF M U F . 14 0
6 95930319 CP L G 1 /8 N P T
7 35114545 TEE, STREET, 1/4" NPT
8 36854149 VALVE, PRESS REGULATOR
9 95928172 ELBOW, STREET, 3/4" NPT
10 35367846 ADAPTER, SWIVEL NUT, 1/4" NPT TO −6 JIC
11 35302314 ADAPTER, 9/16−18 O−RING TO FEMALE 1/4" NPT
12 35283050 TEE, MALE, RUN, 1/4" NPT TO −6 JIC
13 36840841 VALVE, SOLENOID
14 35369354 ELB ML 1/4NPT X 3/8TB
15 95928040 NIP CL 3/4NPT
16 35576115 VALVE, BALL, 3/4" NPT
17 95940748 BUSHING, REDUCING, 3/8 TO 1/4" NPT
18 35369503 TEE, MALE, 1/4" NPT TO 3/8" TUBE
19 95364469 ELB 1/4MPT X 1/4MPT
20 35322379 VALVE, BLOWDOWN
21 95944625 BUSHING, REDUCING, 1/2 TO 1/4" NPT
22 36881068 ADAPTER, 1 1/2" NPT TO 1 7/8" O−RING
23 36789550 VALVE, MINIMUM PRESSURE, 80 PSI

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd AIR PIPING
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534550 2 of 2 A
BOOK 35393891 (1/99)

2200-41
TM 5-3805-280-24P

PARTS LIST 11−36

7 52
6
8 9 10
11

14
5 19 18
4 S
E
15 16
P
A
R
A
T
17
O
R

T
A 15 16
N
49 K

2 1 21 46 48
20
1 23 13 55
O 12 56
I
L 24 57 61
C
O
O
L
26 59 60 62
E
R
REMOTE OIL
1 DRAIN
58
46 48
54
3 25 27
32
53 31 29 20

33
50 51 22

30
36
45
36
37
31 53
38
44

39
47 34
53 43

42
INGERSOLL−RAND COMPANY
41 49 28 35 40 P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd OIL PIPING
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534568 1 of 2 A
BOOK 35393891 (1/99)

2200-42
TM 5-3805-280-24P

PARTS LIST 11−37


ITEM C.P.N. DESCRIPTION
1 95955993 ST. CONN., 1.312−12 X −16
2 43203769 HOSE ASSY, −16 X 80.00
3 36876787 OIL TEMP BYPASS VALVE
4 43203751 HOSE ASSY, −16 X 46.00
5 35283266 HOSE ASSY, −4 X 40.00
6 36840411 CHECK VALVE
7 36781227 TUBE SCAVENGE LINE
8 35329309 LENZ FITTING
9 95953956 BUSHING .75 NPT − .375 NPT
10 35360783 VALVE, SAFETY
11 95944708 ST. TEE .50 NPT
12 552A10S102P REDUCER 20 −16
13 550A10S080P UNION FTG −16 O−RING
14 36865756 S W . S HUTDOW N
15 36860468 SIGHT TUBE FITTING
16 35324649 GASKET
17 92121532 TUBE, SIGHT
18 35579630 PLUG, VENTED 1.625
19 35279942 O−RING
20 95357976 O−RING
21 35294750 ELBOW, 1.06−12 X −12 JIC, W/O−RING
22 35375385 SCREW, M16−2 X 40 LG. (4 REQ’D)
23 35291384 ELBOW, 1.312−12 X −16 JIC, W/O−RING
24 36877363 OIL FILTER
25 95365094 ELBOW, .562−18 X −4 JIC, W/O−RING
26 35292069 ST. CONN. 1.62−12 X −16 JIC
27 35227891 HOSE ASSY, −16 X 36.00
28 36845154 OIL MANIFOLD
29 43203199 HOSE ASSY, DISCHARGE
30 35577592 S W . S HUTDOW N
31 35287945 EXPANDER .437−20 X .562−18 W/O−RING
32 35279827 ELBOW, .562−18 X −6 JIC, W/O−RING
33 36795482 TUBE ASSY
34 35279843 TEE BRANCH .562−18 W/O−RING
35 36846087 TUBE ASSY
36 36846095 EXPANDER .75−16 X .875−14 W/O−RING
37 35286491 ELBOW, .875−14 X −10 JIC, W/O−RING
38 36846111 TUBE ASSY
39 36846129 TEE BRANCH .875−14 W/O−RING
40 36846103 TUBE ASSY
41 35305622 ELBOW, .75−16 X −10 JIC, W/O−RING
42 36846152 TUBE ASSY
43 35279884 ELBOW, 45 $ .437−20 X −4 JIC, W/O−RING
44 36879013 TUBE ASSY
45 95402806 ST. CONN. .437−20 X −6 JIC W/O−RING
46 35292143 FLA NGE HA LF (2 RE Q’D)
47 35278571 O−RING
48 35291640 SCREW, M14−2 X 40 LG. (4 REQ’D)
49 35292051 ELBOW, SW NUT, −16 JIC
50 35575570 GASKET
51 43203165 ELBOW, DISCHARGE
52 95953949 BUSHING, .75 NPT − .50 NPT
53 35279959 O−RING
54 35132877 HOSE ASSY, −16 X 69.00
55 35323864 HOSE ASSY, −12 X 34.00
56 35287747 BULKHEAD FITTING, 3/4NPT TO −12JIC
57 95219747 ADAPTER, 3/4NPT TO −12 JIC
58 35294693 HOSE ASSY, −12 X 30.00
INGERSOLL−RAND COMPANY
59 35298961 UNION, −12 P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
60 36294677 HOSE ASSY, −12 X 13.00
35321173
10/5/98 bd OIL PIPING
61 BULKHEAD FITTING, 3/4NPT TO −12JIC
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
62 36777399 VALVE, BALL 3/4NPT XP330SJD−HYEX
36534568 2 of 2 A
BOOK 35393891 (1/99)

2200-43
TM 5-3805-280-24P

PARTS LIST 11−38

G H

OR
SS
RE
MP TER
CO FIL
AIR

IN E R
IL TE
AU
DIA SH UT
TO

H COM
HIG PER
TEM
PRE
ATU

INE
ENGSSU RE
TIC
OS WN
GN DO

RE
SSO
S S

R
P
C
LOWPRE
OIL INE RE

F
ENGATU
HIGHPER
TEM EL
L LEV
FUE
LOW R
ATO NG
ERN RGI
ALT CHA EL
NOT T LEV
LAN
COO

E AI R LOW
ERSD N
E FILT
AIR TRI CTE ,TUR ".
UR RES
OFF "ON
INE TO T.
ENG HEN LIGH
H F",T
WIT "OF ULD
T − TO SHO
PS
P TES TCHLAM

L
LAMER SWIALL
POW

J
B
N
K
M
A

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
11/5/98 bd CENTRAL DRAINS
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535136 1 of 2 A
BOOK 35393891 (1/99)

2200-44
TM 5-3805-280-24P

PARTS LIST 11−39


ITEM C.P.N. QTY DESCRIPTION

A 35323864 1 HOSE ASSEMBLY


B 35294693 1 HOSE ASSEMBLY
C 36294677 1 HOSE ASSEMBLY
D 35283274 1 HOSE ASSEMBLY
E 36777399 2 VALVE, BALL 3/4NPT
F 35321173 2 BULKHEAD FITTING
G 35321165 1 REDUCER
H 35324987 1 NUT
J 35298961 1 UNION, −12JIC
K 95219747 1 ADAPTER, 3/4NPT TO −12JIC
L 36883395 1 ELBOW, 90° M18−1.5
M 35287747 1 BULKHEAD FITTING
N 35294750 1 ELBOW, 1.06−12 TO JIC

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
11/5/98 bd CENTRAL DRAINS
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535136 2 of 2 A
BOOK 35393891 (1/99)

2200-45
TM 5-3805-280-24P

PARTS LIST 11−40

A F
G

B
C

D
PL
1

SW
1

ST
AR
PL T
2

SW
2

ET
HE H
AT IN ER
E JE
CT
ON RS

SW
3

H J K L

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
11/20/98 bd REMOTE INST/CONTROL PANEL
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534543 1 of 2 A
BOOK 35393891 (1/99)

2200-46
TM 5-3805-280-24P

PARTS LIST 11−41


ITEM C.P.N. QTY DESCRIPTION

A 43209527 1 BOX, REMOTE CONTROL


B 43203868 1 DECAL, REMOTE CONTROL
C 35367473 3 INDICATOR, MINITURE INCANDESCENT
D 43209048 3 BULB, INCANDESCENT 24V
E 43203918 1 LENS, AMBER (PL2)
43203900 1 LENS, GREEN (PL1)
F 43203926 3 SWITCH, TOGGLE DPDT (SW1, SW2 & HEATER)
G 35255553 2 SWITCH, MOMENTARY PUSHBUTTON SPST
H 36871978 16 TERMINAL, STRIP SECTION
J 36871986 2 TERMINAL, STRIP END SECTION
K 95942538 4 SCREW, PAN HEAD #6−32 X 1
L 95943025 4 NUT, HEX #6−32

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/5/98 bd REMOTE INST/CONTROL PANEL
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534543 2 of 2 A
BOOK 35393891 (1/99)

2200-47
TM 5-3805-280-24P

PARTS LIST 11−42

G
M

P
C

U V W
T
P
D

RE
MP ER
SS
O R A3 A4
C O FI LT
A IR

S
T IC N S
OS OW
GN TD
D IA S H U
E TO
G IN AU R
EN ER ES
SO
FI LT M PRRE
A IR H CO TU
HI G PE RA
M
TE
GI NE
EN SU RE
W
LO PR ES
OI L
GI NE RE
EN TU
HI GHPE RA
M L
TE VE
LE
EL
FU
W
LO OR
AT
RN GI NG

E
TE L
AL CH AR VE
T LE
NO

Z A1
NT
O LA

N
CO
W
LO
S
A IR ER
FI LT ED RN
GE AI R RI CT F, TU .
AR RE ST OF "O N"
CH SSU RE
GI NE N TO T.
D IS P R E EN HE LI GH
IT H FF ",T LD
− W "O OU
ST TO SH
TE IT CH M PS
MP

Q
LA
LA ER SWAL L

A2 A3 A4
W
PO

T ER
ME
UR
HO

L S X Y D
E
B
J K F

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
11/24/98 bd INST/CONTROL PNL ASSY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534576 1 of 2 A
BOOK 35393891 (1/99)

2200-48
TM 5-3805-280-24P

PARTS LIST 11−43


ITEM C.P.N. QTY DESCRIPTION

A 43208750 1 PANEL COVER


B 43209287 2 SPACER, INST PNL MTG
C 43208859 1 DECAL, CONTROL PANEL
D 35367473 3 INDICATOR, MINITURE INCANDESCENT
E 43209048 3 BULB, INCANDESCENT 24V
F 43203918 1 LENS, AMBER (PL2)
43203900 1 LENS, GREEN (PL1)
G 43208743 1 INSTRUMENT PANEL
H 35144336 4 SCREW, LOCK 5/16−18 X 3/4
J 95935128 6 SCREW, HEX 3/8−16 x 2
K 35145077 6 NUT, LOCK 3/8−16
L 95942538 2 SCREW, PAN HEAD #6−32 X 1
M 36771434 1 DIAGNOSTIC MODULE
N 36775484 4 RIVET
P 43203926 3 SIWTCH, TOGGLE DPDT
Q 36891216 1 DISCHG PRESS GAGE
R 36841245 1 HOURMETER
S 95923025 2 NUT,HEX #6−32
T 35255553 2 SWITCH, PUSH BUTTON SPST
U 35107408 2 FLANGE, RESTRICTION INDICATOR
V 95757183 2 ELBOW, STREET 1/8 NPT 90°
W 35314939 2 INDICATOR, RESTRICTION
X 36871978 16 TERMINAL, STRIP SECTION
Y 36871986 1 TERMINAL, STRIP END SECTION
Z 36856250 1 RELAY, MAG SWITCH
A1 92368687 2 SCREW, TAPPING M06−1.0 X 12
A2 36878361 1 RELAY
A3 35252451 8 SCREW, LOCK 1/4−20 X 1
A4 95923298 8 NUT, NYLOC 1/4−20

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd INST/CONTROL PNL ASSY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534576 2 of 2 A
BOOK 35393891 (1/99)

2200-49
TM 5-3805-280-24P

PARTS LIST 11−44

RED/WHT

RED/ORN − SWITCHED POSITIVE


RED
A E B
LOCAL
CONTROL
BATTERY CABLE − RED

G F
PANEL
(SEE SHT. 5)
C D

DIODE
POS D2 GRY
GRAY
BATTERY
BT1 − 12V
YEL

NEG
RED

F2
CUSTOMER
FUSE
SUPPLIED
15A
BATTERIES P1−1
POS
A K1
BATTERY CONTACT
BT2 − 12V B NO S13
START PROTECT
SWITCH N.C.
YEL/BLU

NEG
RED/YEL

P1−3
F1
FUSE P1−2
25A 1
HR1 HR2
K5
ORIFICE PRESS. REG. N.O.
HEATER HEATER 3
24V
STARTER
B1 4
K1 K5 L2
S AUX START START RUN START RUN
RELAY COIL RELAY COIL SOL VALVE
5 N.C.
BRN

BRN

BRN

BRN

BRN

BRN

BRN − NEGATIVE

D
K1 K1 K5 K5 L2

SEE SHEET 3
STANDARD
WIRING

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 1 of 6 A
BOOK 35393891 (1/99)

2200-50
TM 5-3805-280-24P

PARTS LIST 11−45


ITEM C.P.N. DESCRIPTION

B1 * STARTER
BT1 ** BATTERY
D2 35376169 DIODE
F1 36793651 FUSE, 25A
F2 36782464 FUSE, 15A
H1 36841526 HEATER, ORIFICE
H2 36854677 HEATER, REGULATOR
K1 35577873 RELAY, STARTER
K5 35586130 RELAY, START / RUN
L2 36840841 SOLENOID, START / RUN
S13 36757573 SWITCH, START PROTECT PRESSURE
W1 43208875 HARNESS, CHASSIS

* FURNISHED BY ENGINE MANUFACTURER


** FURNISHED BY CONTRCTOR

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 2 of 6 A
BOOK35393891 (1/99)

2200-51
TM 5-3805-280-24P

PARTS LIST 11−46

BLUE/WHT

RED/ORN − SWITCHED POSITIVE

P1−4
PNK
F3 S14
TS1
FUSE GAGE
THERMAL SWITCH
PNK/VIO 5A LIGHT

VIO
S4 SWITCH
COMPRESSOR
TEMP SWITCH N.C.
U1−9 U1−2
PNK/BLU P1−5 LT BLU U1−4 S11 L S11 R
S5 U1−6 ETHER ETHER
ENG OIL U1−12 INJECT INJECT
SWITCH N.O. U1−13 SWITCH SWITCH
U1−10 U1−5 N.O. N.O.
PNK/GRN P1−6 LT BLU/RED
GRY U1−14
S6
ENG TEMP U1
SWITCH N.C. DIAGNOSTIC

RED/WHT
PNK/ORN MODULE
P1−7
LT BLU/ORN

VIO/WHT
U1−7

U1−11 U1−3
LT BLU/WHT U1−1
PNK/WHT U1−8
P1−13
D1 M1
DIODE AIR DISCH L3
GRY/PNK
PRESS ETHER D5
1 K2 GAGE INJECT DIODE
CONTACT SOL
3 N.O.
L1

RED/BRN
GRY

FUEL
SOLENOID
S16
GRY

ENGINE
GRY

GRY TEMP
4 K2 SWITCH
M5
SHUT D3 N.C.
HOUR
5 DOWN DIODE METER
BRN

BRN

BRN
BRN

BRN

RELAY

K2

SEE SHEET 1
STANDARD
WIRING

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 3 of 6 A
BOOK 35393891 (1/99)

2200-52
TM 5-3805-280-24P

PARTS LIST 11−47


ITEM C.P.N. QTY DESCRIPTION

D1 35376169 DIODE
D3 35376169 DIODE
D5 35376169 DIODE
F3 36782654 FUSE, 5A
K2 35586130 RELAY, SHUT DOWN
L1 * SOLENOID, FUEL
L3 36857878 SOLENOID, ETHER INJECT
M1 36891216 GAGE, DISCHARGE PRESSURE
M5 36841245 HOURMETER
S4 35596436 SWITCH, COMPRESSOR DISCHARGE
S5 36878379 SWITCH, ENGINE OIL PRESSURE
S6 36880706 SWITCH, ENGINE TEMPERATURE
S11 L 35255553 SWITCH, ETHER
S11 R 35255553 SWITCH, ETHER
S14 35337435 SWITCH, GAGE LIGHT
S16 36857852 SWITCH, ENGINE TEMPERATURE
TS1 36865756 SWITCH, THERMAL SENSOR
U1 36771434 MODULE, DIAGNOSTIC

* FURNISHED BY ENGINE MANUFACTURER

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 4 of 6 A
BOOK 35393891 (1/99)

2200-53
TM 5-3805-280-24P

PARTS LIST 11−48

LOCAL PANEL REMOTE PANEL

ETHER

S11 (L) S11 (R)

ON / OFF 1 1
B S1 (L) S1 (R)

2 2

3 3
S3 (L) S3 (R)

START 4 4
C
5 5
DS1 (L) DS1 (R)

6 6

7 7
F S2 (L) S2 (R)

8 8

9 9
DS2 (L) DS2 (R)

10 10
(−)
D 11 11
( +24 V )
A 12 12

HEATERS 13 13
G S8 (L) S8 (R)

14 14

15 15
DS3 (L) DS3 (R)

16 16

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
JUMPERS FOR OPERATION WO/ REMOTE PANEL DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 5 of 6 A
BOOK 35393891 (1/99)

2200-54
TM 5-3805-280-24P

PARTS LIST 11−49


ITEM C.P.N. QTY DESCRIPTION

DS1 L 35367473 INDICATOR, MINIATURE INCANDESCENT


DS1 R 35367473 INDICATOR, MINIATURE INCANDESCENT
DS2 L 35367473 INDICATOR, MINIATURE INCANDESCENT
DS2 R 35367473 INDICATOR, MINIATURE INCANDESCENT
DS3 L 35367473 INDICATOR, MINIATURE INCANDESCENT
DS3 R 35367473 INDICATOR, MINIATURE INCANDESCENT
S1 L 43203926 SWITCH, TOGGLE
S1 R 43203926 SWITCH, TOGGLE
S2 L 43203926 SWITCH, TOGGLE
S2 R 43203926 SWITCH, TOGGLE
S3 L 35255553 SWITCH, MOMENTARY PUSH−BUTTON
S3 R 35255553 SWITCH, MOMENTARY PUSH−BUTTON
S8 L 43203926 SWITCH, TOGGLE
S8 R 43203926 SWITCH, TOGGLE
S11 L 35255553 SWITCH, MOMENTARY PUSH−BUTTON
S11 R 35255553 SWITCH, MOMENTARY PUSH−BUTTON
W2 43208867 HARNESS, PANEL
W3 43209535 CABLE, REMOTE BOX

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd WIRING DIAGRAM
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535045 6 of 6 A
BOOK 35393891 (1/99)

2200-55
TM 5-3805-280-24P

PARTS LIST 11−50

C E

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
2/1/99 bd COLD START ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535268 1 of 2 A
BOOK 35393891 (1/99)

2200-56
TM 5-3805-280-24P

PARTS LIST 11−51


ITEM C.P.N. QTY DESCRIPTION

A 43209410 1 KIT, COLD START


B 36796910 1 CYLINDER, ETHER
C 35321108 4 SCREW, LOCKING 5/16−18 X 1
D 35112911 1 SCREW, HEX M10−150 X 20
E 95929782 4 NUT, HEX 5/16−18

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
2/1/99 bd COLD START ASSEMBLY
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36535268 2 of 2 A
BOOK 35393891 (1/99)

2200-57
TM 5-3805-280-24P

PARTS LIST 11−52

DANGER WARNING WARNING WARNING

Disconnected air hoses whip.


Can cause severe injury Hot pressurized fluid.
Trapped air pressure. death.
Can cause severe injury or Can cause
Attach safety flow restrictor to
Discharged air can contain carbon monoxide death. each hose "at the source of severe burns.
or other contaminants. supply or branch line" in
Close service valve and accordance with OSHA Do not open
Will cause severe injury or death. operate tool to vent trapped Regulation 29CFR Section radiator while hot.
air before performing any 1926.302(b).
Do not breathe this air. service.
Ingersoll−Rand Co. 36518280
Ingersoll−Rand Co., Mocksville, N.C. 27028 36512325

J
G OR
SS
RE
MP TER
CO FIL
AIR

A
S
TIC WN S
OS DO
GN
DIA SH UT
TO
AU R
SSO
PRE
RE
H COM ATU
HIG PER
TEM INE
ENGSSU RE
LOWPRE
OIL INE RE
ENGATU
HIGHPER
TEM EL
L LEV
FUE
LOW R
ATO NG
ERN RGI
ALT CHA EL
NOT T LEV
LAN
COO
LOW
ERSD
FILT N
AIR TRI CTE ,TUR ".
OFF "ON
RES INE TO T.
ENG HEN LIGH
H F",T
WIT "OF ULD
T − TO SHO
PS
P TES TCHLAM
LAMER SWIALL
POW

WARNING
WARNING D E L M

High pressure air.


WARNING WARNING Rotating fan blade.
Can cause severe injury.
Can cause severe injury Improper operation of this equipment. Modification or alteration of this
or death. Can cause severe injury or death. machine. Can cause severe injury or Do not operate without guard
death. in place.
Read Operator’s Manual supplied with
Relieve pressure before this machine before operation or Do not alter or modify this machine Ingersoll−Rand Co., Mocksville, NC 27028 36522050

removing filler plugs/caps, servicing. without the express written consent of


fittings or covers. the manufacturer. INGERSOLL−RAND COMPANY
Ingersoll−Rand Co. Mocksville, NC 27028 36522027 Ingersoll−Rand Co., Mocksville, N.C. 27028 36522035 P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd DECAL LOCATION
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534584 1 of 4 A
BOOK 35393891 (1/99)

2200-58
TM 5-3805-280-24P

PARTS LIST 11−53


ITEM C.P.N. QTY DESCRIPTION

A 36522050 1 DECAL, ROTATING FAN


B 36512352 1 DECAL, COMBO DANGER/WARNING
C 36522027 1 DECAL, HIGH PRESSURE
D 36522290 1 CARD, SAFETY
E 36788982 1 BINDER, 3 RING
F 36522035 1 DECAL, IMPROPER OPERATION
G 36535169 1 DECAL, GENERAL DATA
H 36534956 1 DECAL, OIL FILL PLUG
J 36534840 1 DECAL, FACTORY FILLED FLUID
K 36518280 1 DECAL, HOT FLUID
L 95942637 2 NUT, #8−32 NYLOC
M 95942579 2 SCREW, PAN HEAD #8−32 X 1

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd DECAL LOCATION
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534584 2 of 4 A
BOOK 35393891 (1/99)

2200-59
TM 5-3805-280-24P

PARTS LIST 11−54

HO
T

CO
LD

WARNING

Rotating fan blade.


Can cause severe injury.

Do not operate without guard


in place.

Ingersoll−Rand Co., Mocksville, NC 27028 36522050

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd DECAL LOCATION
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534584 3 of 4 A
BOOK 35393891 (1/99)

2200-60
TM 5-3805-280-24P

PARTS LIST 11−55


ITEM C.P.N. QTY DESCRIPTION

A 36522050 1 DECAL, ROTATING FAN


B 36518074 1 DECAL, REGULATION ADJUSTMENT
C 36516847 1 DECAL, RADIATOR FILL

INGERSOLL−RAND COMPANY
P O RT ABL E CO M P RE S S O R D IV IS IO N
DAT E / DW N BY : DE S CRI P T I O N
10/6/98 bd DECAL LOCATION
M O DE L NO . I L L US T RAT I O N NO . S H E E T N O . R E V :
XP330SJD−HYEX
36534584 4 of 4 A
BOOK 35393891 (1/99)

2200-61
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE

ENGINE SERIAL NUMBER PLATE


TP58281 -UN-26JAN98

1. DESIGNATES ENGINE MANUFACTURER T-JOHN DEERE DUBUQUE WORKS


2. DESIGNATES NUMBER OF CYLINDERS AND LITERS 4045 (4.5 LITER)

3. DESIGNATES FUEL TYPE OR SPECIAL CONDITION DF NON-TURBOCHARGED DIESEL ENGINE


TF TURBOCHARGED DIESEL ENGINE
4. DESIGNATES ENGINE SERIAL NUMBER 123456
5. DESIGNATES THE ENGINE APPLICATION AND 4045TF 150 (WITH TURBOCHARGER)
FACTORY USER. 4045TF 151 (WITH TURBOCHARGER)
4045DF 150 (WITHOUT TURBOCHARGER)
4045TF 250 (WITH TURBOCHARGER)
4045HF 150 (WITH TURBOCHARGER AND INTERCOOLER)

(SPECIFICATIONS AND DESIGN SUBJECT TO CHANGE WITHOUT NOTICE)

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) I-1


PN=1
2200-62
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE

OPTION CODE LABEL


IN ADDITION TO THE SERIAL NUMBER PLATE, OEM ENGINES HAVE AN ENGINE OPTION CODE LABEL
AFFIXED TO THE ROCKER ARM COVER. THESE CODES INDICATES WHICH OFTHE OPTIONS WERE INSTALLED
ON YOUR ENGINE AT THE FACTORY. WHEN IN NEED OF PARTS OR SERVICE, FURNISH YOUR
AUTHORIZED SERVICING DEALER OR ENGINE DISTRIBUTOR WITH THESE NUMBERS.
THE FIRST TWO DIGITS OF EACH CODE IDENTIFY A SPECIFIC GROUP, SUCH AS AN ALTERNATOR.
THE TWO LAST DIGITS OF EACH CODE IDENTIFY ONE SPECIFIC OPTION PROVIDED ON YOUR ENGINE,
SUCH AS A 12 VOLTS, 55 AMPERES ALTERNATOR.
IF AN ENGINE IS ORDERED WITHOUT A PARTICULAR COMPONENT, THE LAST TWO DIGITS OF THAT
FUNCTIONAL GROUP OPTION CODE WILL BE 99.
TP49602 -UN-03APR97

I-2 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=2
2200-63
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE

SERIAL NUMBER LISTING INFORMATION


SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE USED; FOR
EXAMPLE:

- THE PART CAN BE USED ON ALL MACHINES.


000000- THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER LISTED.
-000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER
LISTED.
000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL NUMBERS
LISTED.

WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS MADE BUT THE
EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS PRODUCED.

DIRECTION ARROW

ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE ENGINE. "RIGHT-HAND" AND "LEFT-
HAND" SIDES ARE DETERMINED BY STANDING AT THE DRIVE OR PTO END AND FACING THE ENGINE.

BOX-ENCLOSED ILLUSTRATIONS

A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS SOLD AS A
SERVICE ASSEMBLY.

BOLT AND CAP SCREW STRENGTH IDENTIFICATION


BOLTS AND CAP SCREWS REQUIRED TO HAVE HIGH-STRENGTH QUALITIES EQUIVALENT TO SAE GRADE 8 ARE
IDENTIFIED THROUGHOUT THIS CATALOG BY THE DESCRIPTION HS SAE 8. ALL STANDARD BOLTS AND CAP
SCREWS ARE SAE GRADE 5 OR LOWER.

COMPLETE GOODS LISTINGS

COMPLETE GOODS ARE LISTED IN BOLD FACE TYPE. ORDER SEPARATELY. DO NOT INCLUDE ON
REPLACEMENT PARTS ORDER.

SI UNITS OF MEASURE

METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG.

POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97) I-3


PN=3
2200-64
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE

MEMORANDA

I-4 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=4
2200-65
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX

GRID PAGE GRID PAGE


A 1I14 AIR CLEANER, DUAL STAGE ............................................ 0520 - 2
1I16 AIR CLEANER, DUAL STAGE ............................................ 0520 - 4
1B17 ACCESS COVER, INJECTION PUMP (CODE 4401).......... 0402 - 6 1I18 AIR CLEANER, DUAL STAGE ............................................ 0520 - 6
1B19 ACCESS COVER, INJECTION PUMP (CODE 4402).......... 0402 - 8 1I13 AIR CLEANER, SINGLE STAGE.......................................... 0520 - 1
2C5 ADAPTER KIT,AUXILIARY DRIVE,OFFSET 1J19 AIR COMPRESSOR .............................................................. 2200 - 1
(CODE 5203) .................................................................... 4151 - 20 1J24 AIR COMPRESSOR COOLANT LINE (MIDLAND) .............. 2200 - 4
2C7 ADAPTER KIT,AUXILIARY DRIVE,OFFSET 1K1 AIR COMPRESSOR COOLANT LINE (MIDLAND) .............. 2200 - 5A
(CODE 5203,5213)............................................................ 4151 - 22 1J20 AIR COMPRESSOR DRIVE KIT (BENDIX) ........................ 2200 - 2
1C9 ADAPTER, COOLANT LINES (CODE 8801, 8806) ............ 0407 - 5 1J22 AIR COMPRESSOR DRIVE KIT (BENDIX) ........................ 2200 - 3A
1H1 ADAPTER, CRANKSHAFT PULLEY (CODE 1301, 1J24 AIR COMPRESSOR DRIVE KIT (MIDLAND) ...................... 2200 - 4
1302, 1303, 1304) ............................................................ 0429 - 1 1K1 AIR COMPRESSOR DRIVE KIT (MIDLAND) ...................... 2200 - 5A
1C11 ADAPTER, OIL FILTER ........................................................ 0407 - 6A 1K3 AIR COMPRESSOR DRIVE KIT (MIDLAND) ...................... 2200 - 6
1C8 ADAPTER, OIL FILTER, ENGINE (CODE 8801, 1J20 AIR COMPRESSOR GEAR (BENDIX) ................................ 2200 - 2
8806).................................................................................. 0407 - 4 1J22 AIR COMPRESSOR GEAR (BENDIX) ................................ 2200 - 3A
1C13 ADAPTER, OIL FILTER, ENGINE (CODE 8802) ................ 0407 - 8 1J24 AIR COMPRESSOR GEAR (MIDLAND) .............................. 2200 - 4
1C10 ADAPTER, OIL FILTER, ENGINE (CODE 8803) ................ 0407 - 6 1K1 AIR COMPRESSOR GEAR (MIDLAND) .............................. 2200 - 5A
1C17 ADAPTER, OIL FILTER, ENGINE (CODE 8804) ................ 0407 - 12 1K3 AIR COMPRESSOR GEAR (MIDLAND) .............................. 2200 - 6
1C15 ADAPTER, OIL FILTER, ENGINE (CODE 8807, 1J24 AIR COMPRESSOR LUBE LINE (MIDLAND)...................... 2200 - 4
8809,8810) ........................................................................ 0407 - 10 1K1 AIR COMPRESSOR LUBE LINE (MIDLAND)...................... 2200 - 5A
1C12 ADAPTER, OIL FILTER, ENGINE (CODE 8815) ................ 0407 - 7 1J20 AIR COMPRESSOR SUPPORT BRACKET (BENDIX)........ 2200 - 2
2B11 ADAPTER,AUXILIARY DRIVE (CODE 5201) 1J22 AIR COMPRESSOR SUPPORT BRACKET (BENDIX)........ 2200 - 3A
(ENGINE SERIAL NO. -700294).............................. 4151 - 2 1J16 AIR CONDITIONING COMPRESSOR BRACKET
2B15 ADAPTER,AUXILIARY DRIVE (CODE 5201) (CODE 7402) .................................................................... 1832 - 2
(ENGINE SERIAL NO. 720812-742889) .......................... 4151 - 6 1I14 AIR FILTER ELEMENTS ...................................................... 0520 - 2
2B17 ADAPTER,AUXILIARY DRIVE (CODE 5201) 1I16 AIR FILTER ELEMENTS ...................................................... 0520 - 4
(ENGINE SERIAL NO. 742890- ) ...................... 4151 - 8 1I18 AIR FILTER ELEMENTS ...................................................... 0520 - 6
2B13 ADAPTER,AUXILIARY DRIVE (CODE 5201) 1J12 AIR HEATER ........................................................................ 1672 - 10
(ENGINE SERIAL NO.700295-720811)............................ 4151 - 4 1J12 AIR HEATER SWITCH .......................................................... 1672 - 10
2B19 ADAPTER,AUXILIARY DRIVE (CODE 5202) 1E14 AIR INLET.............................................................................. 0414 - 2
(ENGINE SERIAL NO. -700294).............................. 4151 - 10 1E14 AIR INLET HOSE .................................................................. 0414 - 2
2B21 ADAPTER,AUXILIARY DRIVE (CODE 5202) 1E14 AIR INTAKE .......................................................................... 0414 - 2
(ENGINE SERIAL NO. 700295-742889) .......................... 4151 - 12 1I4 AIR INTAKE HEATER (CODE 4303) .................................. 0505 - 2
2B23 ADAPTER,AUXILIARY DRIVE (CODE 5202) 1J8 ALTERNATOR (CODE 3101)................................................ 1672 - 6
(ENGINE SERIAL NO. 742890- ) ...................... 4151 - 14 1J5 ALTERNATOR (CODE 3104,3107,3108,3109) .................... 1672 - 2
2C3 ADAPTER,AUXILIARY DRIVE,OFFSET 1J7 ALTERNATOR (CODE 3111)................................................ 1672 - 4
(CODE 5203) .................................................................... 4151 - 18 1G23 ALTERNATOR ADJUSTING STRAP
2C5 ADAPTER,AUXILIARY DRIVE,OFFSET (CODE 6201, 6202, 6203) ................................................ 0423 - 2
(CODE 5203) .................................................................... 4151 - 20 1J7 ALTERNATOR ATTACHING PARTS (CODE 3111) ............ 1672 - 4
2C1 ADAPTER,AUXILIARY DRIVE,OFFSET 1G25 ALTERNATOR BRACKET MANUAL TENSIONER
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 6212, 6211, 8711) ................................................ 0423 - 4
2C7 ADAPTER,AUXILIARY DRIVE,OFFSET 1J7 ALTERNATOR CAPACITOR (CODE 3111) ........................ 1672 - 4
(CODE 5203,5213)............................................................ 4151 - 22 1H4 ALTERNATOR DRIVE BELT TENSIONER
2C10 ADAPTER,AUXILIARY DRIVE,OFFSET (CODE 8712) .................................................................... 0429 - 3A
(CODE 5205) .................................................................... 4151 - 26 1J7 ALTERNATOR FAN (CODE 3111) ...................................... 1672 - 4
2C12 ADAPTER,AUXILIARY DRIVE,OFFSET 1J8 ALTERNATOR HARDWARE (CODE 3101) ........................ 1672 - 6
(CODE 5205) .................................................................... 4151 - 28 1J8 ALTERNATOR HARNESS (CODE 3101) ............................ 1672 - 6
2C14 ADAPTER,AUXILIARY DRIVE,OFFSET 1J5 ALTERNATOR HARNESS (CODE 3104,3107,
(CODE 5205) .................................................................... 4151 - 30 3108,3109) ........................................................................ 1672 - 2
2C16 ADAPTER,AUXILIARY DRIVE,OFFSET 1G23 ALTERNATOR MOUNTING BRACKETS
(CODE 5205) .................................................................... 4151 - 32 (CODE 6201, 6202, 6203) ................................................ 0423 - 2
2C18 ADAPTER,AUXILIARY DRIVE,OFFSET 1J7 ALTERNATOR PULLEY (CODE 3111) ................................ 1672 - 4
(CODE 5206) .................................................................... 4151 - 34 1J5 ALTERNATOR REGULATOR (CODE 3104,3107,
2C20 ADAPTER,AUXILIARY DRIVE,OFFSET 3108,3109) ........................................................................ 1672 - 2
(CODE 5206) .................................................................... 4151 - 36 1J10 AMMETER GAUGE .............................................................. 1672 - 8
2C22 ADAPTER,AUXILIARY DRIVE,OFFSET 1J10 AMMETER,GAUGE .............................................................. 1672 - 8
(CODE 5206) .................................................................... 4151 - 38 1B16 ARMS, ROCKER (CODE 4901)............................................ 0402 - 4
2C24 ADAPTER,AUXILIARY DRIVE,OFFSET 1J7 ATTACHING PARTS, ALTERNATOR (CODE 3111) .......... 1672 - 4
(CODE 5206) .................................................................... 4151 - 40 2B11 AUXILIARY DRIVE ADAPTER (CODE 5201)
2D1 ADAPTER,AUXILIARY DRIVE,OFFSET (ENGINE SERIAL NO. -700294).............................. 4151 - 2
(CODE 5215) .................................................................... 4151 - 42 2B15 AUXILIARY DRIVE ADAPTER (CODE 5201)
1F5 ADAPTER,ENGINE COOLANT (CODE 5901,5904) ............ 0419 - 2 (ENGINE SERIAL NO. 720812-742889) .......................... 4151 - 6
1D6 ADAPTER,EXHAUST ELBOW (CODE 6401) ...................... 0410 - 1 2B17 AUXILIARY DRIVE ADAPTER (CODE 5201)
1G23 ADJUSTING STRAP, ALTERNATOR (ENGINE SERIAL NO. 742890- ) ...................... 4151 - 8
(CODE 6201, 6202, 6203) ................................................ 0423 - 2 2B13 AUXILIARY DRIVE ADAPTER (CODE 5201)
1I14 AIR CLEANER RAIN CAP .................................................... 0520 - 2 (ENGINE SERIAL NO.700295-720811)............................ 4151 - 4
1I16 AIR CLEANER RAIN CAP .................................................... 0520 - 4 2B19 AUXILIARY DRIVE ADAPTER (CODE 5202)
1I18 AIR CLEANER RAIN CAP .................................................... 0520 - 6 (ENGINE SERIAL NO. -700294).............................. 4151 - 10
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-5
PN=5
2200-66
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2B21 AUXILIARY DRIVE ADAPTER (CODE 5202) 2C10 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(ENGINE SERIAL NO. 700295-742889) .......................... 4151 - 12 (CODE 5205) .................................................................... 4151 - 26
2B23 AUXILIARY DRIVE ADAPTER (CODE 5202) 2C12 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(ENGINE SERIAL NO. 742890- ) ...................... 4151 - 14 (CODE 5205) .................................................................... 4151 - 28
2B17 AUXILIARY DRIVE ADAPTER BEARING 2C14 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 (CODE 5205) .................................................................... 4151 - 30
2B13 AUXILIARY DRIVE ADAPTER BEARING 2C16 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4 (CODE 5205) .................................................................... 4151 - 32
2B15 AUXILIARY DRIVE ADAPTER BEARING 2C18 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 (CODE 5206) .................................................................... 4151 - 34
2B11 AUXILIARY DRIVE ADAPTER BEARING 2C20 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 (CODE 5206) .................................................................... 4151 - 36
2B19 AUXILIARY DRIVE ADAPTER BEARING 2C22 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 (CODE 5206) .................................................................... 4151 - 38
2B23 AUXILIARY DRIVE ADAPTER BEARING 2C24 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 (CODE 5206) .................................................................... 4151 - 40
2B21 AUXILIARY DRIVE ADAPTER BEARING 2D1 AUXILIARY DRIVE ADAPTER COVER, OFFSET
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 (CODE 5215) .................................................................... 4151 - 42
2C3 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B17 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) .................................................................... 4151 - 18 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C5 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B15 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) .................................................................... 4151 - 20 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C1 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B11 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
2C7 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B19 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
2C10 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B23 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5205) .................................................................... 4151 - 26 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2C12 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B21 AUXILIARY DRIVE ADAPTER GASKET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
2C14 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2B13 AUXILIARY DRIVE ADAPTER GASKET(CODE 5201
(CODE 5205) .................................................................... 4151 - 30 (ENGINE SERIAL NO.700295-720811)............................ 4151 - 4
2C16 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C3 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5205) .................................................................... 4151 - 32 (CODE 5203) .................................................................... 4151 - 18
2C18 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C5 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5206) .................................................................... 4151 - 34 (CODE 5203) .................................................................... 4151 - 20
2C20 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C1 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5206) .................................................................... 4151 - 36 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2C22 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C7 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5206) .................................................................... 4151 - 38 (CODE 5203,5213)............................................................ 4151 - 22
2C24 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C10 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5206) .................................................................... 4151 - 40 (CODE 5205) .................................................................... 4151 - 26
2D1 AUXILIARY DRIVE ADAPTER BEARING, OFFSET 2C12 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5215) .................................................................... 4151 - 42 (CODE 5205) .................................................................... 4151 - 28
2B17 AUXILIARY DRIVE ADAPTER COVER 2C14 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 (CODE 5205) .................................................................... 4151 - 30
2B15 AUXILIARY DRIVE ADAPTER COVER 2C16 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 (CODE 5205) .................................................................... 4151 - 32
2B11 AUXILIARY DRIVE ADAPTER COVER 2C18 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 (CODE 5206) .................................................................... 4151 - 34
2B19 AUXILIARY DRIVE ADAPTER COVER 2C20 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 (CODE 5206) .................................................................... 4151 - 36
2B23 AUXILIARY DRIVE ADAPTER COVER 2C22 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 (CODE 5206) .................................................................... 4151 - 38
2B21 AUXILIARY DRIVE ADAPTER COVER 2C24 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 (CODE 5206) .................................................................... 4151 - 40
2B13 AUXILIARY DRIVE ADAPTER COVER(CODE 5201) 2D1 AUXILIARY DRIVE ADAPTER GASKET, OFFSET
(ENGINE SERIAL NO.700295-720811)............................ 4151 - 4 (CODE 5215) .................................................................... 4151 - 42
2C3 AUXILIARY DRIVE ADAPTER COVER, OFFSET 2B17 AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) .................................................................... 4151 - 18 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C5 AUXILIARY DRIVE ADAPTER COVER, OFFSET 2B13 AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) .................................................................... 4151 - 20 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
2C1 AUXILIARY DRIVE ADAPTER COVER, OFFSET 2B15 AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C7 AUXILIARY DRIVE ADAPTER COVER, OFFSET 2B11 AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2

I-6 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=6
2200-67
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2B19 AUXILIARY DRIVE ADAPTER GEAR 2C22 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 (CODE 5206) .................................................................... 4151 - 38
2B23 AUXILIARY DRIVE ADAPTER GEAR 2C24 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 (CODE 5206) .................................................................... 4151 - 40
2B21 AUXILIARY DRIVE ADAPTER GEAR 2D1 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 (CODE 5215) .................................................................... 4151 - 42
2C3 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B17 AUXILIARY DRIVE ADAPTER KIT
(CODE 5203) .................................................................... 4151 - 18 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C5 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B15 AUXILIARY DRIVE ADAPTER KIT
(CODE 5203) .................................................................... 4151 - 20 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C1 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B23 AUXILIARY DRIVE ADAPTER KIT
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2C7 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B21 AUXILIARY DRIVE ADAPTER KIT
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
2C10 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2C5 AUXILIARY DRIVE ADAPTER KIT, OFFSET
(CODE 5205) .................................................................... 4151 - 26 (CODE 5203) .................................................................... 4151 - 20
2C12 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2C7 AUXILIARY DRIVE ADAPTER KIT, OFFSET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5203,5213)............................................................ 4151 - 22
2C14 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B17 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5205) .................................................................... 4151 - 30 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C16 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B13 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5205) .................................................................... 4151 - 32 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
2C18 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B15 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5206) .................................................................... 4151 - 34 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C20 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B11 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5206) .................................................................... 4151 - 36 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
2C22 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B19 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5206) .................................................................... 4151 - 38 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
2C24 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B23 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5206) .................................................................... 4151 - 40 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2D1 AUXILIARY DRIVE ADAPTER GEAR, OFFSET 2B21 AUXILIARY DRIVE ADAPTER LUBE LINE
(CODE 5215) .................................................................... 4151 - 42 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
2B17 AUXILIARY DRIVE ADAPTER HOUSING 2C3 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 (CODE 5203) .................................................................... 4151 - 18
2B13 AUXILIARY DRIVE ADAPTER HOUSING 2C5 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4 (CODE 5203) .................................................................... 4151 - 20
2B15 AUXILIARY DRIVE ADAPTER HOUSING 2C1 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2B11 AUXILIARY DRIVE ADAPTER HOUSING 2C7 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 (CODE 5203,5213)............................................................ 4151 - 22
2B19 AUXILIARY DRIVE ADAPTER HOUSING 2C10 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 (CODE 5205) .................................................................... 4151 - 26
2B23 AUXILIARY DRIVE ADAPTER HOUSING 2C12 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 (CODE 5205) .................................................................... 4151 - 28
2B21 AUXILIARY DRIVE ADAPTER HOUSING 2C14 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 (CODE 5205) .................................................................... 4151 - 30
2C3 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2C16 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5203) .................................................................... 4151 - 18 (CODE 5205) .................................................................... 4151 - 32
2C5 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2C18 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5203) .................................................................... 4151 - 20 (CODE 5206) .................................................................... 4151 - 34
2C1 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2C20 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5206) .................................................................... 4151 - 36
2C7 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2C22 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5206) .................................................................... 4151 - 38
2C10 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2C24 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5205) .................................................................... 4151 - 26 (CODE 5206) .................................................................... 4151 - 40
2C12 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2D1 AUXILIARY DRIVE ADAPTER LUBE LINE,OFFSET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5215) .................................................................... 4151 - 42
2C14 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2B17 AUXILIARY DRIVE ADAPTER SHAFT
(CODE 5205) .................................................................... 4151 - 30 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C16 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2B13 AUXILIARY DRIVE ADAPTER SHAFT
(CODE 5205) .................................................................... 4151 - 32 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
2C18 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2B15 AUXILIARY DRIVE ADAPTER SHAFT
(CODE 5206) .................................................................... 4151 - 34 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C20 AUXILIARY DRIVE ADAPTER HOUSING, OFFSET 2B11 AUXILIARY DRIVE ADAPTER SHAFT
(CODE 5206) .................................................................... 4151 - 36 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-7


PN=7
2200-68
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2B19 AUXILIARY DRIVE ADAPTER SHAFT 2D1 AUXILIARY DRIVE ADAPTER, OFFSET
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 (CODE 5215) .................................................................... 4151 - 42
2B23 AUXILIARY DRIVE ADAPTER SHAFT 2C9 AUXILIARY DRIVE COVER (CODE 5204) .......................... 4151 - 24
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 2C3 AUXILIARY DRIVE SUPPORT BRACKET, OFFSET
2B21 AUXILIARY DRIVE ADAPTER SHAFT (CODE 5203) .................................................................... 4151 - 18
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 2C5 AUXILIARY DRIVE SUPPORT BRACKET, OFFSET
2C3 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET (CODE 5203) .................................................................... 4151 - 20
(CODE 5203) .................................................................... 4151 - 18 2C7 AUXILIARY DRIVE SUPPORT BRACKET, OFFSET
2C5 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET (CODE 5203,5213)............................................................ 4151 - 22
(CODE 5203) .................................................................... 4151 - 20
2C1 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 B
2C7 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET
(CODE 5203,5213)............................................................ 4151 - 22 1E18 BALANCER, ENGINE SHAFT (CODE 4501,4502) .............. 0415 - 2
2C10 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B17 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 26 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
2C12 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B13 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 28 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
2C14 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B15 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 30 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C16 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B11 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 32 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
2C18 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B19 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 34 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
2C20 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B23 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 36 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2C22 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2B21 BEARING, AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 38 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
2C24 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2C1 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5206) .................................................................... 4151 - 40 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2D1 AUXILIARY DRIVE ADAPTER SHAFT, OFFSET 2C7 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5215) .................................................................... 4151 - 42 (CODE 5203,5213)............................................................ 4151 - 22
2C12 AUXILIARY DRIVE ADAPTER SUPPORT BRACKET 2C10 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5205) .................................................................... 4151 - 26
2C14 AUXILIARY DRIVE ADAPTER SUPPORT BRACKET 2C12 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5205) .................................................................... 4151 - 30 (CODE 5205) .................................................................... 4151 - 28
2C16 AUXILIARY DRIVE ADAPTER SUPPORT BRACKET 2C14 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5205) .................................................................... 4151 - 32 (CODE 5205) .................................................................... 4151 - 30
2C22 AUXILIARY DRIVE ADAPTER SUPPORT BRACKET 2C16 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5206) .................................................................... 4151 - 38 (CODE 5205) .................................................................... 4151 - 32
2C24 AUXILIARY DRIVE ADAPTER SUPPORT BRACKET 2C18 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5206) .................................................................... 4151 - 40 (CODE 5206) .................................................................... 4151 - 34
2C3 AUXILIARY DRIVE ADAPTER, OFFSET 2C20 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5203) .................................................................... 4151 - 18 (CODE 5206) .................................................................... 4151 - 36
2C5 AUXILIARY DRIVE ADAPTER, OFFSET 2C22 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5203) .................................................................... 4151 - 20 (CODE 5206) .................................................................... 4151 - 38
2C1 AUXILIARY DRIVE ADAPTER, OFFSET 2C24 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5206) .................................................................... 4151 - 40
2C7 AUXILIARY DRIVE ADAPTER, OFFSET 2D1 BEARING, AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5215) .................................................................... 4151 - 42
2C10 AUXILIARY DRIVE ADAPTER, OFFSET 2C3 BEARING,AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5205) .................................................................... 4151 - 26 (CODE 5203) .................................................................... 4151 - 18
2C12 AUXILIARY DRIVE ADAPTER, OFFSET 2C5 BEARING,AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5203) .................................................................... 4151 - 20
2C14 AUXILIARY DRIVE ADAPTER, OFFSET 1B11 BEARINGS, MAIN (CODE 4701).......................................... 0401 - 2
(CODE 5205) .................................................................... 4151 - 30 1B12 BEARINGS, MAIN (CODE 4701).......................................... 0401 - 3
2C16 AUXILIARY DRIVE ADAPTER, OFFSET 1B21 BEARINGS,C0NNECTING ROD (CODE 4801, 4803
(CODE 5205) .................................................................... 4151 - 32 4809).................................................................................. 0403 - 2
2C18 AUXILIARY DRIVE ADAPTER, OFFSET 1H2 BELT IDLER TENSIONER (CODE 8701, 8702) .................. 0429 - 2
(CODE 5206) .................................................................... 4151 - 34 1H5 BELTS, FAN (CODE 2404 THRU 2416, 2420
2C20 AUXILIARY DRIVE ADAPTER, OFFSET THRU 2482) ...................................................................... 0429 - 4
(CODE 5206) .................................................................... 4151 - 36 1H7 BELTS, FAN (CODE 2424 THRU 2446, 2417
2C22 AUXILIARY DRIVE ADAPTER, OFFSET AND 2419) ........................................................................ 0429 - 6
(CODE 5206) .................................................................... 4151 - 38 1B24 BLOCK, CYLINDER (CODE 4601, 4602) ............................ 0404 - 4
2C24 AUXILIARY DRIVE ADAPTER, OFFSET 1G25 BRACKET, ALTERNATOR, MANUAL TENSIONER
(CODE 5206) .................................................................... 4151 - 40 (CODE 6212, 6211, 8711) ................................................ 0423 - 4

I-8 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=8
2200-69
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2C12 BRACKET, AUXILIARY DRIVE ADAPTER SUPPORT 1D21 CODE 16BG FUEL INJ 12V STANADYNE
(CODE 5205) .................................................................... 4151 - 28 (ESN 734815- ) .......................................................... 0413 - 16
2C14 BRACKET, AUXILIARY DRIVE ADAPTER SUPPORT 1D21 CODE 16BH FUEL INJ 12V STANADYNE
(CODE 5205) .................................................................... 4151 - 30 (ESN 734815- ) .......................................................... 0413 - 16
2C16 BRACKET, AUXILIARY DRIVE ADAPTER SUPPORT 1D21 CODE 16BJ FUEL INJ 12V STANADYNE .......................... 0413 - 16
(CODE 5205) .................................................................... 4151 - 32 1D21 CODE 16CE FUEL INJ 12V STANADYNE .......................... 0413 - 16
2C22 BRACKET, AUXILIARY DRIVE ADAPTER SUPPORT 1D21 CODE 16CL FUEL INJ 12V STANADYNE .......................... 0413 - 16
(CODE 5206) .................................................................... 4151 - 38 1D21 CODE 16CM FUEL INJ 12V STANADYNE ........................ 0413 - 16
2C24 BRACKET, AUXILIARY DRIVE ADAPTER SUPPORT 1D21 CODE 16CV FUEL INJ 12V STANADYNE .......................... 0413 - 16
(CODE 5206) .................................................................... 4151 - 40 1D21 CODE 16DL FUEL INJ 12V STANADYNE
2C7 BRACKET, OFFSET AUXILIARY DRIVE SUPPORT (ESN XXXXXX- )........................................................ 0413 - 16
(CODE 5203,5213)............................................................ 4151 - 22 1E1 CODE 16GL)FUEL INJ 12V STANADYNE .......................... 0413 - 19A
1I5 BRACKET, STARTING AID .................................................. 0505 - 4 1D21 CODE 16HJ FUEL INJ 12V STANADYNE .......................... 0413 - 16
1H2 BRACKET, TENSIONER (CODE 8601 THRU 8612) .......... 0429 - 2 1D21 CODE 16HK FUEL INJ 12V STANADYNE .......................... 0413 - 16
1J20 BRACKET,AIR COMPRESSOR SUPPORT (BENDIX) ........ 2200 - 2 1D21 CODE 16HV FUEL INJ 12V STANADYNE .......................... 0413 - 16
1J22 BRACKET,AIR COMPRESSOR SUPPORT (BENDIX) ........ 2200 - 3A 1E1 CODE 16LM FUEL INJ 12V STANADYNE .......................... 0413 - 19A
1J16 BRACKET,AIR CONDITIONING COMPRESSOR 1D21 CODE 16LN FUEL INJ 12V STANADYNE .......................... 0413 - 16
(CODE 7402) .................................................................... 1832 - 2 1D21 CODE 16LP FUEL INJ 12V STANADYNE .......................... 0413 - 16
2C3 BRACKET,AUXILIARY DRIVE SUPPORT,OFFSET 1D21 CODE 16LQ FUEL INJ 12V STANADYNE .......................... 0413 - 16
(CODE 5203) .................................................................... 4151 - 18 1D21 CODE 160B FUEL INJ 12V STANADYNE
2C5 BRACKET,AUXILIARY DRIVE SUPPORT,OFFSET (ESN 717832- ) .......................................................... 0413 - 16
(CODE 5203) .................................................................... 4151 - 20 1D13 CODE 160C FUEL INJ 24V LUCAS
1H4 BRACKET,DRIVE BELT TENSIONER (ESN 707059- ) .......................................................... 0413 - 6
(CODE 8712) .................................................................... 0429 - 3A 1E10 CODE 160C FUEL PUMP ANEROID FUEL LINE .............. 0413 - 27
1F9 BRACKET,FUEL FILTER (CODE 3519, 1E11 CODE 160C FUEL PUMP ANEROID FUEL LINE .............. 0413 - 28
3520,3534,3535)................................................................ 0420 - 4 1E10 CODE 160D FUEL PUMP ANEROID FUEL LINE .............. 0413 - 27
1F11 BRACKET,FUEL FILTER (CODE 3528) .............................. 0420 - 6 1E11 CODE 160D FUEL PUMP ANEROID FUEL LINE .............. 0413 - 28
1I11 BRACKET,RADIATOR .......................................................... 0510 - 6 1D21 CODE 160R FUEL INJ 12V STANADYNE .......................... 0413 - 16
1G23 BRACKETS, ALTERNATOR MOUNTING 1D19 CODE 1601 FUEL INJ 12V STANADYNE
(CODE 6201, 6202, 6203) ................................................ 0423 - 2 (ESN -717811)............................................................ 0413 - 14
1D21 CODE 1601 FUEL INJ 12V STANADYNE
(ESN 717812- ) .......................................................... 0413 - 16
C 1D13 CODE 1602 FUEL INJ 12V LUCAS
(ESN 707036-734814) ...................................................... 0413 - 6
1B13 CAMSHAFT (CODE 4601, 4602).......................................... 0402 - 1 1D15 CODE 1602 FUEL INJ 12V LUCAS (W/O TURBO)
1B13 CAMSHAFT GEAR (CODE 4601, 4602) .............................. 0402 - 1 (ESN -707035)............................................................ 0413 - 8
1B24 CAP,MAIN BEARING (CODE 4601, 4602) .......................... 0404 - 4 1D19 CODE 1603 FUEL INJ 12V STANADYNE
1I7 CAP,RADIATOR .................................................................... 0510 - 1 (ESN -717811)............................................................ 0413 - 14
1J7 CAPACITOR, ALTERNATOR (CODE 3111) ........................ 1672 - 4 1D21 CODE 1603 FUEL INJ 12V STANADYNE
1I14 CLEANER, AIR DUAL STAGE ............................................ 0520 - 2 (ESN 717812- ) .......................................................... 0413 - 16
1I16 CLEANER, AIR DUAL STAGE ............................................ 0520 - 4 1D13 CODE 1605 FUEL INJ 12V LUCAS
1I18 CLEANER, AIR DUAL STAGE ............................................ 0520 - 6 (ESN 707059-735231) ...................................................... 0413 - 6
1I13 CLEANER, AIR SINGLE STAGE.......................................... 0520 - 1 1D21 CODE 1605 FUEL INJ 12V STANADYNE
1B14 CODE 1101 ROCKER ARM COVER .................................. 0402 - 2 (ESN 735232- ) .......................................................... 0413 - 16
1B14 CODE 1103 ROCKER ARM COVER .................................. 0402 - 2 1D11 CODE 1605 FUEL INJECTION SYSTEM 12V
1B14 CODE 1107 ROCKER ARM COVER .................................. 0402 - 2 LUCAS (ESN -707058) .............................................. 0413 - 4
1C4 CODE 1210, LEFT SIDE STANDARD SERVICE WI 1D13 CODE 1606 FUEL INJ 12V LUCAS
TH LEFT SIDE OIL FILTER ............................................ 0407 - 1A (ESN 707059- ) .......................................................... 0413 - 6
1C4 CODE 1211, LEFT SIDE SERVICE(WITH SPACER 1D11 CODE 1606 FUEL INJECTION SYSTEM 12V
)AND LEFT SIDE OIL FILTER ........................................ 0407 - 1A LUCAS (ESN -707058) .............................................. 0413 - 4
1C4 CODE 1212, RT. SIDE STANDARD SERVICEWIT 1D19 CODE 1608 FUEL INJ 12V STANADYNE
H LEFT SIDE OIL FILTER .............................................. 0407 - 1A (ESN -717831)............................................................ 0413 - 14
1C4 CODE 1298, NO SIDE OIL FILL WITH LEFT SI 1D21 CODE 1608 FUEL INJ 12V STANADYNE
DE OIL FILTER ................................................................ 0407 - 1A (ESN 717832- ) .......................................................... 0413 - 16
1C3 CODE 1299 -NO OIL FILL.................................................... 0407 - 1 1D13 CODE 1610 FUEL INJ 12V LUCAS
1H1 CODE 1301 THRU 1304 CRANKSHAFT PULLEYS............ 0429 - 1 (ESN 707059- ) .......................................................... 0413 - 6
1H14 CODE 1401 FLYWHEEL HOUSING .................................... 0433 - 4 1E10 CODE 1610 FUEL PUMP ANEROID FUEL LINE................ 0413 - 27
1H14 CODE 1402 FLYWHEEL HOUSING .................................... 0433 - 4 1E11 CODE 1610 FUEL PUMP ANEROID FUEL LINE................ 0413 - 28
1H16 CODE 1403 FLYWHEEL HOUSING .................................... 0433 - 6 1D21 CODE 1611 FUEL INJ 12V STANADYNE
1H16 CODE 1404 FLYWHEEL HOUSING .................................... 0433 - 6 (ESN 717832- ) .......................................................... 0413 - 16
1H18 CODE 1405 FLYWHEEL HOUSING .................................... 0433 - 8 1D19 CODE 1656 FUEL INJ 12V STANADYNE
1H20 CODE 1407 FLYWHEEL HOUSING .................................... 0433 - 10 (ESN -717831)............................................................ 0413 - 14
1H20 CODE 1411 FLYWHEEL HOUSING .................................... 0433 - 10 1D21 CODE 1656 FUEL INJ 12V STANADYNE
1H20 CODE 1420 FLYWHEEL HOUSING .................................... 0433 - 10 (ESN 717832- ) .......................................................... 0413 - 16
1D21 CODE 16BF FUEL INJ 12V STANADYNE 1D21 CODE 1663 FUEL INJ 12V STANADYNE .......................... 0413 - 16
(ESN 742964- ) .......................................................... 0413 - 16 1E3 CODE 1667 FUEL INJ LINES 12V NIPPONDENSO .......... 0413 - 20

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-9


PN=9
2200-70
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1E9 CODE 1667 FUEL INJ PUMP SOLENOID SHUTOFF 1F1 CODE 2102 THERMOSTAT COVER .................................. 0418 - 2
DENSO .............................................................................. 0413 - 26 1F1 CODE 2104 THERMOSTAT COVER .................................. 0418 - 2
1E5 CODE 1667 FUEL INJ 12V NIPPONDENSO ...................... 0413 - 22 1F1 CODE 2105 THERMOSTAT COVER .................................. 0418 - 2
1D19 CODE 1671 FUEL INJ 12V STANADYNE 1F1 CODE 2112 THERMOSTAT COVER .................................. 0418 - 2
(ESN -717811)............................................................ 0413 - 14 1F3 CODE 2124 THERMOSTAT COVER .................................. 0418 - 4
1D21 CODE 1671 FUEL INJ 12V STANADYNE 1F3 CODE 2125 THERMOSTAT COVER .................................. 0418 - 4
(ESN 717812- ) .......................................................... 0413 - 16 1F3 CODE 2126 THERMOSTAT COVER .................................. 0418 - 4
1D15 CODE 1672 FUEL INJ 12V LUCAS (W/O TURBO) 1F3 CODE 2127 THERMOSTAT COVER .................................. 0418 - 4
(ESN -707035)............................................................ 0413 - 8 1F1 CODE 2201 THERMOSTAT.................................................. 0418 - 2
1D19 CODE 1673 FUEL INJ 12V STANADYNE 1F3 CODE 2201 THERMOSTAT.................................................. 0418 - 4
(ESN -717811)............................................................ 0413 - 14 1H2 CODE 2301 FAN DRIVES .................................................... 0429 - 2
1D21 CODE 1673 FUEL INJ 12V STANADYNE 1H2 CODE 2303 AND 2304 FAN DRIVES.................................. 0429 - 2
(ESN 717812- ) .......................................................... 0413 - 16 1H11 CODE 2312 FAN DRIVE SUPPORT, HEAVY-DUTY .......... 0429 - 10
1D21 CODE 1674 FUEL INJ 12V STANADYNE 1H9 CODE 2313 FAN DRIVE SUPPORT (HEAVY-DUTY) ........ 0429 - 8
(ESN 717812- ) .......................................................... 0413 - 16 1H9 CODE 2314 FAN DRIVE SUPPORT (HEAVY-DUTY) ........ 0429 - 8
1D19 CODE 1674 FUEL INJ 24V STANADYNE 1H2 CODE 2321 FAN DRIVES .................................................... 0429 - 2
(ESN -717811)............................................................ 0413 - 14 1H5 CODE 24AG, AH, AJ, AL, AM, AR, .................................... 0429 - 4
1D21 CODE 1675 FUEL INJ 12V STANADYNE 1H5 CODE 240A, B, C, D, E, G, J FAN BELTS ........................ 0429 - 4
(ESN 752628- ) .......................................................... 0413 - 16 1H7 CODE 240H,24AK,24AM FAN BELT.................................... 0429 - 6
1D13 CODE 1675 FUEL INJ 24V LUCAS 1H5 CODE 2404 THRU 2413 FAN BELT AND PULLEY............ 0429 - 4
(ESN 707059-752627) ...................................................... 0413 - 6 1H5 CODE 2415 AND 2416 FAN BELT AND PULLEY .............. 0429 - 4
1D11 CODE 1675 FUEL INJECTION SYSTEM 24V 1H7 CODE 2417 FAN BELT ........................................................ 0429 - 6
LUCAS (ESN -707058) .............................................. 0413 - 4 1H7 CODE 2419 FAN BELT ........................................................ 0429 - 6
1D11 CODE 1676 FUEL INJECTION SYSTEM 12V 1H5 CODE 2420 THRU 2423 FAN BELT.................................... 0429 - 4
LUCAS (ESN -707058) .............................................. 0413 - 4 1H7 CODE 2424 FAN BELT ........................................................ 0429 - 6
1D21 CODE 1677 FUEL INJ 12V STANADYNE 1H7 CODE 2426 FAN BELT ........................................................ 0429 - 6
(ESN 717832- ) .......................................................... 0413 - 16 1H7 CODE 2428 FAN BELT ........................................................ 0429 - 6
1D19 CODE 1677 FUEL INJ 24V STANADYNE 1H7 CODE 2430 AND 2431 FAN BELT ...................................... 0429 - 6
(ESN -717831)............................................................ 0413 - 14 1H7 CODE 2432 FAN BELT ........................................................ 0429 - 6
1D21 CODE 1682 FUEL INJ 12V STANADYNE 1H7 CODE 2434 THRU 2437 FAN BELT.................................... 0429 - 6
(ESN 717832- ) .......................................................... 0413 - 16 1H7 CODE 2439 AND 2440 FAN BELT ...................................... 0429 - 6
1D19 CODE 1682 FUEL INJ 24V STANADYNE 1H7 CODE 2442 THRU 2446 FAN BELT.................................... 0429 - 6
(ESN -717831)............................................................ 0413 - 14 1H7 CODE 2455 FAN BELT ........................................................ 0429 - 6
1D13 CODE 1683 FUEL INJ 24V LUCAS 1H5 CODE 2462 FAN BELT ........................................................ 0429 - 4
(ESN 707059- ) .......................................................... 0413 - 6 1H7 CODE 2465 FAN BELT ........................................................ 0429 - 6
1D11 CODE 1683 FUEL INJECTION SYSTEM 24V 1H5 CODE 2471 FAN BELT ........................................................ 0429 - 4
LUCAS (ESN -707058) .............................................. 0413 - 4 1H5 CODE 2473 THRU 2480 FAN BELT.................................... 0429 - 4
1E10 CODE 1683 FUEL PUMP ANEROID FUEL LINE................ 0413 - 27 1H5 CODE 2482 FAN BELT ........................................................ 0429 - 4
1E11 CODE 1683 FUEL PUMP ANEROID FUEL LINE................ 0413 - 28 1H5 CODE 2485 FAN BELT ........................................................ 0429 - 4
1D21 CODE 1691 FUEL INJ 12V STANADYNE .......................... 0413 - 16 1H7 CODE 2496 2498 NO FAN BELT ...................................... 0429 - 6
1D13 CODE 1692 FUEL INJ 12V LUCAS 1I3 CODE 2601 COOLANT HEATER 110 VOLT ...................... 0505 - 1
(ESN 707059-XXXXXX) .................................................... 0413 - 6 1I3 CODE 2602 COOLANT HEATER 220 VOLT ...................... 0505 - 1
1D21 CODE 1692 FUEL INJ 12V STANADYNE 1D7 CODE 2801 THRU 2807 EXHAUST MANIFOLD ................ 0410 - 2
(ESN XXXXXX- )........................................................ 0413 - 16 1D7 CODE 2820 EXHAUST MANIFOLD .................................... 0410 - 2
1D17 CODE 1694 FUEL INJ 12V LUCAS (W/TURBO) 1D7 CODE 2822 EXHAUST MANIFOLD .................................... 0410 - 2
(ESN 707059-734814) ...................................................... 0413 - 12 1D7 CODE 2826 EXHAUST MANIFOLD .................................... 0410 - 2
1D21 CODE 1694 FUEL INJ 12V STANADYNE 1D1 CODE 2902 VENTILATING TUBE........................................ 0408 - 2
(ESN 734815- ) .......................................................... 0413 - 16 1D1 CODE 2904 VENTILATING TUBE........................................ 0408 - 2
1D21 CODE 1695 FUEL INJ 12V STANADYNE 1D1 CODE 2905 VENTILATING TUBE........................................ 0408 - 2
(ESN 734815- ) .......................................................... 0413 - 16 1D3 CODE 2906 VENTILATING TUBE........................................ 0408 - 4
1D17 CODE 1695 FUEL INJ 24V LUCAS (W/TURBO) 1D1 CODE 2907 VENTILATING TUBE........................................ 0408 - 2
(ESN 707059-734814) ...................................................... 0413 - 12 1D3 CODE 2915 VENTILATING TUBE........................................ 0408 - 4
1E14 CODE 1701 AIR INLET ........................................................ 0414 - 2 1D1 CODE 2922 VENTILATING SYSTEM .................................. 0408 - 2
1E14 CODE 1702 AIR INLET ........................................................ 0414 - 2 1D1 CODE 2999 NO VENTILATING TUBE ................................ 0408 - 2
1E14 CODE 1704 AIR INLET ........................................................ 0414 - 2 1F15 CODE 3001 STARTING MOTOR (ESN -709445) ............ 0422 - 2
1E14 CODE 1705 AIR INLET ........................................................ 0414 - 2 1F17 CODE 3001 STARTING MOTOR (ESN 709445- ) ............ 0422 - 4
1E14 CODE 1709 AIR INLET ........................................................ 0414 - 2 1F19 CODE 3002 STARTING MOTOR (ESN 709445- ) ............ 0422 - 6
1E14 CODE 1712 AIR INLET ........................................................ 0414 - 2 1F21 CODE 3004 STARTING MOTOR ........................................ 0422 - 8
1E14 CODE 1724 AIR INLET ........................................................ 0414 - 2 1F23 CODE 3005 STARTING MOTOR ........................................ 0422 - 10
1C19 CODE 1901 OIL PAN............................................................ 0407 - 14 1G1 CODE 3006 STARTING MOTOR (ESN -709445) ............ 0422 - 12
1C19 CODE 1902 OIL PAN............................................................ 0407 - 14 1G3 CODE 3006 STARTING MOTOR (ESN 709445- ) ............ 0422 - 14
1C19 CODE 1903 OIL PAN............................................................ 0407 - 14 1G5 CODE 3007 STARTING MOTOR ........................................ 0422 - 16
1C21 CODE 1904 OIL PAN............................................................ 0407 - 16 1G7 CODE 3008 STARTING MOTOR ........................................ 0422 - 18
1C23 CODE 1923 OIL PAN............................................................ 0407 - 18 1G9 CODE 3009 STARTING MOTOR ........................................ 0422 - 20
1C19 CODE 1936 OIL PAN............................................................ 0407 - 14 1G11 CODE 3010 STARTING MOTOR (ESN -709445) ............ 0422 - 22
1E25 CODE 2002 WATER PUMP PULLEY .................................. 0417 - 3 1G13 CODE 3010 STARTING MOTOR (ESN 709445- ) ............ 0422 - 24
1F1 CODE 2101 THERMOSTAT COVER .................................. 0418 - 2 1G15 CODE 3011 STARTING MOTOR ........................................ 0422 - 26
I-10 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=10
2200-71
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1G17 CODE 3012 STARTING MOTOR ........................................ 0422 - 28 1B16 CODE 4901, ROCKER ARM SHAFT, PUSH RODS
1G5 CODE 3028 STARTING MOTOR ........................................ 0422 - 16 ROCKER ARMS................................................................ 0402 - 4
1G19 CODE 3033 STARTING MOTOR ........................................ 0422 - 30 1C7 CODE 5002 ENGINE OIL PUMP ........................................ 0407 - 3
1G21 CODE 3044 STARTING MOTOR ........................................ 0422 - 32 1D4 CODE 5102 CYLINDER HEAD ............................................ 0409 - 2
1J5 CODE 3104 ALTERNATOR 24V - 45 AMP ........................ 1672 - 2 2B11 CODE 5201 - AUXILIARY DRIVE ADAPTER
1J5 CODE 3107 ALTERNATOR 12V - 95 AMP ........................ 1672 - 2 (ENGINE SERIAL NO. -700294) ...................................... 4151 - 2
1J5 CODE 3108 ALTERNATOR 12V - 120 AMP ...................... 1672 - 2 2B13 CODE 5201 - AUXILIARY DRIVE GEAR ADAPTER
1J5 CODE 3109 ALTERNATOR 12V - 65 AMP ........................ 1672 - 2 (ENGINE SERIAL NO. 700295-720811) .......................... 4151 - 4
1J7 CODE 3111 ALTERNATOR 12V - 65 AMP ........................ 1672 - 4 2B15 CODE 5201 - AUXILIARY DRIVE GEAR ADAPTER
1F7 CODE 3515 FUEL FILTER .................................................. 0420 - 2 (ENGINE SERIAL NO. 720812-742889) .......................... 4151 - 6
1F7 CODE 3516 FUEL FILTER .................................................. 0420 - 2 2B17 CODE 5201 - AUXILIARY DRIVE GEAR ADAPTER
1F9 CODE 3519 FUEL FILTER .................................................. 0420 - 4 (ENGINE SERIAL NO. 742890- ) ...................... 4151 - 8
1F9 CODE 3520 FUEL FILTER .................................................. 0420 - 4 2B19 CODE 5202 - AUXILIARY DRIVE GEAR ADAPTER
1F11 CODE 3528 FUEL FILTER AND FUEL LINES.................... 0420 - 6 (ENGINE SERIAL NO. -700294).............................. 4151 - 10
1F7 CODE 3530 FUEL FILTER .................................................. 0420 - 2 2B21 CODE 5202 - AUXILIARY DRIVE GEAR ADAPTER
1F7 CODE 3531 FUEL FILTER .................................................. 0420 - 2 (ENGINE SERIAL NO. 700295-742889) .......................... 4151 - 12
1F9 CODE 3534 FUEL FILTER .................................................. 0420 - 4 2B23 CODE 5202 - AUXILIARY DRIVE GEAR ADAPTER
1F9 CODE 3535 FUEL FILTER .................................................. 0420 - 4 (ENGINE SERIAL NO. 742890- ) ...................... 4151 - 14
1F7 CODE 3563 FUEL FILTER .................................................. 0420 - 2 2C7 CODE 5203 - OFFSET AUXILIARY DRIVE ........................ 4151 - 22
1B12 CODE 3601 CRANKSHAFT UPPER IDLER GEAR ............ 0401 - 3 2C1 CODE 5203 - OFFSET AUXILIARY DRIVE ADAPT
1B22 CODE 3601 ENGINE FRONT PLATE.................................. 0404 - 2 (ENGINE SERIAL NO. -XXXXXX) .......................... 4151 - 16
1B11 CODE 3602 CRANKSHAFT UPPER IDLER GEAR ............ 0401 - 2 2C7 CODE 5213 - OFFSET AUXILIARY DRIVE ........................ 4151 - 22
1B22 CODE 3602 ENGINE FRONT PLATE.................................. 0404 - 2 2D1 CODE 5215 - OFFSET AUXILIARY DRIVE ........................ 4151 - 42
1B11 CODE 3604 CRANKSHAFT UPPER IDLER GEAR ............ 0401 - 2 1E25 CODE 5701 WATER PUMP INLET...................................... 0417 - 3
1B22 CODE 3604 ENGINE FRONT PLATE.................................. 0404 - 2 1E25 CODE 5702 WATER PUMP INLET...................................... 0417 - 3
1F13 CODE 3701 FUEL TRANSFER PUMP ................................ 0421 - 2 1E25 CODE 5706 WATER PUMP INLET...................................... 0417 - 3
1F13 CODE 3702 FUEL TRANSFER PUMP ................................ 0421 - 2 1E25 CODE 5707 WATER PUMP INLET...................................... 0417 - 3
1F13 CODE 3799 NO FUEL TRANSFER PUMP.......................... 0421 - 2 1F5 CODE 5901 OIL COOLER.................................................... 0419 - 2
1C6 CODE 4001 L.H. ENGINE OIL DIPSTICK .......................... 0407 - 2 1F5 CODE 5904 OIL COOLER.................................................... 0419 - 2
1C6 CODE 4002, 4003 R.H. ENGINE OIL DIPSTICK ................ 0407 - 2 1G23 CODE 6201 ALTERNATOR BRACKETS ............................ 0423 - 2
1C6 CODE 4009 REMOVABLE R.H. DIPSTICK ........................ 0407 - 2 1G23 CODE 6202 ALTERNATOR BRACKETS ............................ 0423 - 2
1C6 CODE 4014 L.H. SHORT DIPSTICK.................................... 0407 - 2 1G23 CODE 6203 ALTERNATOR BRACKETS ............................ 0423 - 2
1C6 CODE 4017 R.H. LOW DIPSTICK ...................................... 0407 - 2 1G25 CODE 6211 ALTERNATOR BRACKET, MANUAL
1C6 CODE 4018 R.H. OR L.H. DIPSTICK .................................. 0407 - 2 TENSIONER ...................................................................... 0423 - 4
1C6 CODE 4020 R.H. ENGINE OIL DIPSTICK .......................... 0407 - 2 1G25 CODE 6212 ALTERNATOR BRACKET, MANUAL
1H1 CODE 4101 THRU 4103 CRANKSHAFT PULLEYS............ 0429 - 1 TENSIONER ...................................................................... 0423 - 4
1I4 CODE 4303 AIR INTAKE HEATER...................................... 0505 - 2 1D6 CODE 6401 EXHAUST ELBOW .......................................... 0410 - 1
1E13 CODE 4311 FUEL PUMP ANEROID FUEL LINE 1E20 CODE 6501 TURBOCHARGER............................................ 0416 - 2
LUCAS .............................................................................. 0414 - 1 1E22 CODE 6501 TURBOCHARGER OIL LINES ........................ 0416 - 4
1E13 CODE 4311 HEATER AIR INLET 1E20 CODE 6503 TURBOCHARGER............................................ 0416 - 2
LUCAS .............................................................................. 0414 - 1 1E22 CODE 6503 TURBOCHARGER OIL LINES ........................ 0416 - 4
1E13 CODE 4311 RELAY AIR INLET HEATER 1E20 CODE 6509 TURBOCHARGER............................................ 0416 - 2
LUCAS .............................................................................. 0414 - 1 1E22 CODE 6509 TURBOCHARGER OIL LINES ........................ 0416 - 4
1E13 CODE 4311 TUBE, AIR INLET 1E20 CODE 6519 TURBOCHARGER............................................ 0416 - 2
LUCAS .............................................................................. 0414 - 1 1E22 CODE 6519 TURBOCHARGER OIL LINES ........................ 0416 - 4
1B11 CODE 4401 CRANKSHAFT LOWER IDLER GEAR............ 0401 - 2 1E20 CODE 6520 TURBOCHARGER............................................ 0416 - 2
1B12 CODE 4401 CRANKSHAFT LOWER IDLER GEAR............ 0401 - 3 1E22 CODE 6520 TURBOCHARGER OIL LINES ........................ 0416 - 4
1E24 CODE 4401 WATER PUMP.................................................. 0417 - 2 1E20 CODE 6523 TURBOCHARGER............................................ 0416 - 2
1B17 CODE 4401, TIMING GEAR COVER 1E22 CODE 6523 TURBOCHARGER OIL LINES ........................ 0416 - 4
W/O AUXILIARY DRIVE .................................................. 0402 - 6 1E20 CODE 6524 TURBOCHARGER............................................ 0416 - 2
1B11 CODE 4402 CRANKSHAFT LOWER IDLER GEAR............ 0401 - 2 1E22 CODE 6524 TURBOCHARGER OIL LINES ........................ 0416 - 4
1B12 CODE 4402 CRANKSHAFT LOWER IDLER GEAR............ 0401 - 3 1I22 CODE 6701 TACHOMETER SENSOR ................................ 0570 - 1
1E24 CODE 4402 WATER PUMP.................................................. 0417 - 2 1J16 CODE 7402 COMPRESSOR SUPPORT ............................ 1832 - 2
1B19 CODE 4402, TIMING GEAR COVER 1H2 CODE 8601 THRU 8612 FAN DRIVE PULLEYS ................ 0429 - 2
WITH AUXILIARY DRIVE ................................................ 0402 - 8 1H2 CODE 8701 BELT TENSIONER .......................................... 0429 - 2
1E24 CODE 4403 WATER PUMP.................................................. 0417 - 2 1H2 CODE 8702 BELT TENSIONER .......................................... 0429 - 2
1E24 CODE 4404 WATER PUMP.................................................. 0417 - 2 1G25 CODE 8711 ALTERNATOR BRACKET, MANUAL
1E18 CODE 4501 - ENGINE BALANCER SHAFT........................ 0415 - 2 TENSIONER ...................................................................... 0423 - 4
1E18 CODE 4502 - ENGINE BALANCER SHAFT........................ 0415 - 2 1H4 CODE 8712 - DRIVE BELT TENSIONER
1B13 CODE 4601 CAMSHAFT ...................................................... 0402 - 1 BRACKET .......................................................................... 0429 - 3A
1B24 CODE 4601 CYLINDER BLOCK .......................................... 0404 - 4 1C8 CODE 8801 OIL FILTER ...................................................... 0407 - 4
1B13 CODE 4602 CAMSHAFT ...................................................... 0402 - 1 1C13 CODE 8802 OIL FILTER ...................................................... 0407 - 8
1B24 CODE 4602 CYLINDER BLOCK .......................................... 0404 - 4 1C10 CODE 8803 - OIL FILTER .................................................... 0407 - 6
1B11 CODE 4701 CRANKSHAFT, GEAR AND BEARINGS ........ 0401 - 2 1C17 CODE 8804 OIL FILTER ...................................................... 0407 - 12
1B12 CODE 4701 CRANKSHAFT, GEAR AND BEARINGS ........ 0401 - 3 1C8 CODE 8806 OIL FILTER ...................................................... 0407 - 4
1B21 CODE 4801, CONNECTING ROD, BEARINGS AND 1C15 CODE 8807 OIL FILTER ...................................................... 0407 - 10
PISTON.............................................................................. 0403 - 2 1C15 CODE 8809 OIL FILTER ...................................................... 0407 - 10
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-11
PN=11
2200-72
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1C15 CODE 8810 OIL FILTER ...................................................... 0407 - 10 2C12 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1C12 CODE 8815 - OIL FILTER .................................................... 0407 - 7 (CODE 5205) .................................................................... 4151 - 28
1J14 CODE 9701 LATCH, FLUSH LOCKING .............................. 1743 - 1 2C14 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1I8 CODE 9901 FAN BLADES, SUCKER AND BLOWER ........ 0510 - 2 (CODE 5205) .................................................................... 4151 - 30
1I21 CODE 9901 MUFFLER AND COVER .................................. 0530 - 2 2C16 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1E12 COIL, COLD ADVANCE........................................................ 0413 - 29 (CODE 5205) .................................................................... 4151 - 32
1E12 COLD ADVANCE COIL ........................................................ 0413 - 29 2C18 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1E12 COLD ADVANCE VALVE...................................................... 0413 - 29 (CODE 5206) .................................................................... 4151 - 34
1E12 COLD START ADVANCE KIT .............................................. 0413 - 29 2C20 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1I5 COLD WEATHER STARTING AID ...................................... 0505 - 4 (CODE 5206) .................................................................... 4151 - 36
1I5 COLD WEATHER STARTING AID SOLENOID .................. 0505 - 4 2C22 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1J19 COMPRESSOR, AIR ............................................................ 2200 - 1 (CODE 5206) .................................................................... 4151 - 38
1B21 CONNECTING ROD (CODE 4801, 4803, 4809) ................ 0403 - 2 2C24 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1B21 CONNECTING ROD BEARINGS (CODE 4801, 4803 (CODE 5206) .................................................................... 4151 - 40
4809).................................................................................. 0403 - 2 2D1 COVER,OFFSET AUXILIARY DRIVE ADAPTER
1E7 CONTROL LEVER, FUEL INJECTION PUMP .................... 0413 - 24 (CODE 5215) .................................................................... 4151 - 42
1E7 CONTROL VALVE, FUEL INJECTION PUMP .................... 0413 - 24 1B11 CRANKSHAFT (CODE 4701) .............................................. 0401 - 2
1J24 COOLANT LINE,AIR COMPRESSOR (MIDLAND) .............. 2200 - 4 1B12 CRANKSHAFT (CODE 4701) .............................................. 0401 - 3
1K1 COOLANT LINE,AIR COMPRESSOR (MIDLAND) .............. 2200 - 5A 1H4 CRANKSHAFT DRIVE BELT TENSIONER
1C9 COOLANT LINES, ADAPTER (CODE 8801, 8806) ............ 0407 - 5 (CODE 8712) .................................................................... 0429 - 3A
1J2 COOLSCAN PLUS TEST KIT .............................................. 1369 - 2 1B11 CRANKSHAFT GEAR (CODE 4701) .................................... 0401 - 2
1H1 COUPLING, CRANKSHAFT PULLEY (CODE 1301, 1B12 CRANKSHAFT GEAR (CODE 4701) .................................... 0401 - 3
1302, 1303, 1304) ............................................................ 0429 - 1 1H1 CRANKSHAFT PULLEY (CODE 1301, 1302, 1303
1B17 COVER, ACCESS, INJECTION PUMP AND 1304) ........................................................................ 0429 - 1
(CODE 4401) .................................................................... 0402 - 6 1H1 CRANKSHAFT PULLEY (CODE 4101,4102, 4103) ............ 0429 - 1
1B19 COVER, ACCESS, INJECTION PUMP 1B24 CYLINDER BLOCK (CODE 4601, 4602).............................. 0404 - 4
(CODE 4402) .................................................................... 0402 - 8 1D4 CYLINDER HEAD (CODE 5102) .......................................... 0409 - 2
2C9 COVER, AUXILIARY DRIVE (CODE 5204) ........................ 4151 - 24 1D4 CYLINDER HEAD GASKET (CODE 5102) .......................... 0409 - 2
1C3 COVER, ENGINE OIL FILLER (CODE 1201 1H22 CYLINDER HEAD REMOVAL GASKET SET ...................... 0452 - 1
1202, 1204, 1214, 1299) .................................................. 0407 - 1 1B21 CYLINDER LINER (CODE 4801, 4803, 4809) .................... 0403 - 2
1C4 COVER, ENGINE OIL FILLER NECK COVER (COD 1B21 CYLINDER LINER O-RING KIT (CODE 4801,
E 1210,1211,1212) ............................................................ 0407 - 1A 4803, 4809) ...................................................................... 0403 - 2
1I20 COVER, EXHAUST (WITHOUT TURBOCHARGER) .......... 0530 - 1
1I21 COVER, MUFFLER (CODE 9901)........................................ 0530 - 2
1I20 COVER, MUFFLER (WITHOUT TURBOCHARGER) .......... 0530 - 1 D
1B14 COVER, ROCKER ARM (CODE 1101,1103,1107).............. 0402 - 2
1F1 COVER, THERMOSTAT 1J2 DIESELSCAN TEST KIT ...................................................... 1369 - 2
(CODE 2101,2102,2104,2105,2112) ................................ 0418 - 2 1C6 DIPSTICK, ENGINE OIL(CODE 4001-4003,4009
1F3 COVER, THERMOSTAT (CODE 2124) ,4014,4017,4018,4020)...................................................... 0407 - 2
(CODE 2124, 2125, 2126, 2127)...................................... 0418 - 4 1H4 DRIVE BELT TENSIONER BRACKET
1B17 COVER, TIMING GEAR (CODE 4401) ................................ 0402 - 6 (CODE 8712) .................................................................... 0429 - 3A
1B19 COVER, TIMING GEAR (CODE 4402) ................................ 0402 - 8 1J24 DRIVE KIT,AIR COMPRESSOR (MIDLAND) ...................... 2200 - 4
2B17 COVER,AUXILIARY DRIVE ADAPTER 1K1 DRIVE KIT,AIR COMPRESSOR (MIDLAND) ...................... 2200 - 5A
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 1K3 DRIVE KIT,AIR COMPRESSOR (MIDLAND) ...................... 2200 - 6
2B15 COVER,AUXILIARY DRIVE ADAPTER 1H2 DRIVE, FAN (CODE 2301, 2303, 2304, 2321) .................... 0429 - 2
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 1H11 DRIVE, FAN, HEAVY-DUTY (CODE 2312).......................... 0429 - 10
2B11 COVER,AUXILIARY DRIVE ADAPTER 1H9 DRIVE, HEAVY-DUTY, FAN SUPPORT
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 (CODE 2313, 2314) .......................................................... 0429 - 8
2B19 COVER,AUXILIARY DRIVE ADAPTER 1I14 DUAL STAGE AIR CLEANER .............................................. 0520 - 2
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 1I16 DUAL STAGE AIR CLEANER .............................................. 0520 - 4
2B23 COVER,AUXILIARY DRIVE ADAPTER 1I18 DUAL STAGE AIR CLEANER .............................................. 0520 - 6
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2B21 COVER,AUXILIARY DRIVE ADAPTER
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 E
2B13 COVER,AUXILIARY DRIVE ADAPTER(CODE 5201)
(ENGINE SERIAL NO.700295-720811)............................ 4151 - 4 1D1 ELBOW, ENGINE VENTILATING (CODE 2902,
2C3 COVER,AUXILIARY DRIVE ADAPTER,OFFSET 2904, 2905, 2907, 2922) .................................................. 0408 - 2
(CODE 5203) .................................................................... 4151 - 18 1D6 ELBOW, EXHAUST (CODE 6401) ...................................... 0410 - 1
2C5 COVER,AUXILIARY DRIVE ADAPTER,OFFSET 1D3 ELBOW, VENTILAT0R (CODE 2906,2915).......................... 0408 - 4
(CODE 5203) .................................................................... 4151 - 20 1I14 ELEMENT, AIR CLEANER.................................................... 0520 - 2
2C1 COVER,AUXILIARY DRIVE ADAPTER,OFFSET 1I16 ELEMENT, AIR CLEANER.................................................... 0520 - 4
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 1I18 ELEMENT, AIR CLEANER.................................................... 0520 - 6
2C7 COVER,OFFSET AUXILIARY DRIVE ADAPTER 1C8 ELEMENT, OIL FILTER, ENGINE (CODE 8801,
(CODE 5203,5213)............................................................ 4151 - 22 8806).................................................................................. 0407 - 4
2C10 COVER,OFFSET AUXILIARY DRIVE ADAPTER 1C13 ELEMENT, OIL FILTER, ENGINE (CODE 8802) ................ 0407 - 8
(CODE 5205) .................................................................... 4151 - 26 1C10 ELEMENT, OIL FILTER, ENGINE (CODE 8803) ................ 0407 - 6
1C17 ELEMENT, OIL FILTER, ENGINE (CODE 8804) ................ 0407 - 12
I-12 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=12
2200-73
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1C15 ELEMENT, OIL FILTER, ENGINE (CODE 8807, 1H7 FAN BELTS (CODE 2424 THRU 2446, 2417
8809,8810) ........................................................................ 0407 - 10 AND 2419) ........................................................................ 0429 - 6
1C12 ELEMENT, OIL FILTER, ENGINE (CODE 8815) ................ 0407 - 7 1I8 FAN BLADE, SUCTION (CODE 9901) ................................ 0510 - 2
1F9 ELEMENT,FUEL FILTER (CODE 3519, 1H2 FAN DRIVE (CODE 2301, 2303, 2304,2321) ...................... 0429 - 2
3520,3534,3535)................................................................ 0420 - 4 1H9 FAN DRIVE HOUSING (CODE 2313,2314) ........................ 0429 - 8
1F11 ELEMENT,FUEL FILTER (CODE 3528) .............................. 0420 - 6 1H2 FAN DRIVE HOUSING (2301,2303,2304.2321) .................. 0429 - 2
1F7 ELEMENT,FUEL FILTER(3515,3516,3530, 1H2 FAN DRIVE HUB (CODE 2301,2303,2304,2321) ................ 0429 - 2
3531,3563) ........................................................................ 0420 - 2 1H2 FAN DRIVE PULLEY (CODE 8601 THRU 8630) ................ 0429 - 2
1E18 ENGINE BALANCER SHAFT (CODE 4501,4502) .............. 0415 - 2 1H11 FAN DRIVE SUPPORT, HEAVY-DUTY
1F5 ENGINE COOLANT ADAPTER (CODE 5901,5904) ............ 0419 - 2 (CODE 2312) .................................................................... 0429 - 10
1I3 ENGINE COOLANT HEATER (CODE 2601, 2602) ............ 0505 - 1 1H9 FAN DRIVE SUPPORT, HEAVY-DUTY
1H12 ENGINE FLYWHEEL ............................................................ 0433 - 2 (CODE 2313, 2314) .......................................................... 0429 - 8
1H21 ENGINE FLYWHEEL HOUSING .......................................... 0433 - 11 1I7 FAN GUARD.......................................................................... 0510 - 1
1H14 ENGINE FLYWHEEL HOUSING (CODE 1401 AND 1I7 FAN SHROUD ...................................................................... 0510 - 1
1402).................................................................................. 0433 - 4 1I9 FAN SHROUD ...................................................................... 0510 - 4
1H16 ENGINE FLYWHEEL HOUSING (CODE 1403 AND 1I9 FAN SHROUD, RADIATOR .................................................. 0510 - 4
1404).................................................................................. 0433 - 6 1J7 FAN, ALTERNATOR (CODE 3111) ...................................... 1672 - 4
1H18 ENGINE FLYWHEEL HOUSING (CODE 1405 AND 1I9 FAN, RADIATOR .................................................................. 0510 - 4
1406).................................................................................. 0433 - 8 1F7 FILTER, FUEL(CODE 3515,3516,3530,3531,
1B22 ENGINE FRONT PLATE (CODE 3601,3602,3604) ............ 0404 - 2 3563).................................................................................. 0420 - 2
1H23 ENGINE MAJOR OVERHAUL GASKET SET ...................... 0452 - 2 1F9 FILTER,FUEL (CODE 3519,3520,3534,
1B24 ENGINE OIL BY-PASS VALVE (CODE 4601, 3535).................................................................................. 0420 - 4
4602).................................................................................. 0404 - 4 1F11 FILTER,FUEL (CODE 3528) ................................................ 0420 - 6
1F5 ENGINE OIL COOLER (CODE 5901,5904) ........................ 0419 - 2 1J2 FLUID ANALYSIS PRODUCTS ............................................ 1369 - 2
1C6 ENGINE OIL DIPSTICK (CODE 4001-4003,4009 1I5 FLUID, STARTING AID ........................................................ 0505 - 4
,4014,4017,4018,4020)...................................................... 0407 - 2 1J14 FLUSH LOCKING LATCH (CODE 9701) ............................ 1743 - 1
1C6 ENGINE OIL DIPSTICK TUBE (CODE 4001-4003 1H21 FLYWHEEL HOUSING .......................................................... 0433 - 11
4009,4014,4017,4018,4020).............................................. 0407 - 2 1H20 FLYWHEEL HOUSING (CODE 1407,1411,1420) ................ 0433 - 10
1C3 ENGINE OIL FILLER NECK (CODE 1201, 1202, 1H12 FLYWHEEL RING GEAR ...................................................... 0433 - 2
1204,1214, 1299) .............................................................. 0407 - 1 1H12 FLYWHEEL,ENGINE ............................................................ 0433 - 2
1C3 ENGINE OIL FILLER NECK COVER (CODE 1201, 1H14 FLYWHEEL,ENGINE HOUSING (CODE 1401 AND
1202, 1204, 1214, 1299) .................................................. 0407 - 1 1402).................................................................................. 0433 - 4
1C4 ENGINE OIL FILLER NECK COVER (CODE 1210, 1H16 FLYWHEEL,ENGINE HOUSING (CODE 1403 AND
1211,1212) ........................................................................ 0407 - 1A 1404).................................................................................. 0433 - 6
1C19 ENGINE OIL PAN (CODE 1901,1902,1903, 1H18 FLYWHEEL,ENGINE HOUSING (CODE 1405 AND
1936).................................................................................. 0407 - 14 1406).................................................................................. 0433 - 8
1C21 ENGINE OIL PAN (CODE 1904) .......................................... 0407 - 16 1B22 FRONT PLATE,ENGINE (CODE 3601,3602,3604).............. 0404 - 2
1C23 ENGINE OIL PAN (CODE 1923) .......................................... 0407 - 18 1F9 FUEL FILTER (CODE 3519,3520,3534,
1C21 ENGINE OIL PAN GASKET (CODE 1904) .......................... 0407 - 16 3535).................................................................................. 0420 - 4
1C23 ENGINE OIL PAN GASKET (CODE 1923) .......................... 0407 - 18 1F11 FUEL FILTER (CODE 3528) ................................................ 0420 - 6
1J10 ENGINE OIL PRESSURE GAUGE ...................................... 1672 - 8 1F9 FUEL FILTER BRACKET (CODE 3519,
1C7 ENGINE OIL PUMP (CODE 5002) ...................................... 0407 - 3 3520,3534,3535)................................................................ 0420 - 4
1C7 ENGINE OIL PUMP GEAR (CODE 5002) .......................... 0407 - 3 1F11 FUEL FILTER BRACKET (CODE 3528) .............................. 0420 - 6
1C7 ENGINE OIL PUMP HOUSING (CODE 5002) .................... 0407 - 3 1F9 FUEL FILTER ELEMENT (CODE 3519,
1C7 ENGINE OIL PUMP INTAKE (CODE 5002) ........................ 0407 - 3 3520,3534,3535)................................................................ 0420 - 4
1H23 ENGINE OVERHAUL KIT...................................................... 0452 - 2 1F11 FUEL FILTER ELEMENT (CODE 3528) .............................. 0420 - 6
1B21 ENGINE PISTON (CODE 4801, 4803, 4809) ...................... 0403 - 2 1F7 FUEL FILTER ELEMENT(3515,3516,3530,
1C1 ENGINE SHORT BLOCK ...................................................... 0404 - 6 3531,3563) ........................................................................ 0420 - 2
1D1 ENGINE VENTILATING SYSTEM (CODE 2902, 1F9 FUEL FILTER FUEL LINES (CODE 3519,
2904, 2905, 2907, 2922) .................................................. 0408 - 2 3520,3534,3535)................................................................ 0420 - 4
1D3 ENGINE VENTILATOR HOSE (CODE 2906,2915) ............ 0408 - 4 1F11 FUEL FILTER FUEL LINES (CODE 3528) .......................... 0420 - 6
1I20 EXHAUST COVER (WITHOUT TURBOCHARGER)............ 0530 - 1 1F7 FUEL FILTER FUEL LINES(3515,3516,3530,
1D6 EXHAUST ELBOW (CODE 6401) ........................................ 0410 - 1 3531,3563) ........................................................................ 0420 - 2
1D6 EXHAUST ELBOW ADAPTER (CODE 6401) ...................... 0410 - 1 1F7 FUEL FILTER(CODE 3515,3516,3530,3531,
1D7 EXHAUST MANIFOLD (CODE 2801 THRU 2807, 3563).................................................................................. 0420 - 2
2820, 2822, 2826) ............................................................ 0410 - 2 1D10 FUEL INJ. PUMP COLD ADVANCE SWITCH .................... 0413 - 3
1D7 EXHAUST MANIFOLD GASKET (CODE 2801 THRU 1D13 FUEL INJ. PUMP DRIVE GEAR-LUCAS (CODE
2807, 2820, 2822, 2826) .................................................. 0410 - 2 1602,1605,1606,1610,1692)(ESN 707059-) .................... 0413 - 6
1D4 EXHAUST VALVE (CODE 5102).......................................... 0409 - 2 1D13 FUEL INJ. PUMP DRIVE GEAR-LUCAS (CODE
1675,1683,160C)(ESN 707059- )................................ 0413 - 6
1D17 FUEL INJ. PUMP DRIVE GEAR-LUCAS (CODE
F 1694,1695) (ESN 707059-734814) .................................. 0413 - 12
1D10 FUEL INJ. PUMP SOLENOID WIRE HARNESS ................ 0413 - 3
1H5 FAN BELTS (CODE 2404 THRU 2416, 2420 1D21 FUEL INJECTION LINES (STANADYNE) ............................ 0413 - 16
THRU 2423) ...................................................................... 0429 - 4 1E1 FUEL INJECTION LINES (STANADYNE) ............................ 0413 - 19A
1H5 FAN BELTS (CODE 2404 THRU 2416, 2420 1E3 FUEL INJECTION LINES-DENSO (CODE 1667) ................ 0413 - 20
THRU 2482) ...................................................................... 0429 - 4
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-13
PN=13
2200-74
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1D13 FUEL INJECTION LINES-LUCAS (CODE 1602, 1F13 FUEL TRANSFER PUMP PUSH ROD
1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6 (CODE 3701,3702)............................................................ 0421 - 2
1D15 FUEL INJECTION LINES-LUCAS (CODE 1602, 1J10 FUSE HOLDER...................................................................... 1672 - 8
1672) (ESN -707035)................................................ 0413 - 8
1D11 FUEL INJECTION LINES-LUCAS (CODE 1605,
1606,1675,1676,1683)(ESN -707058) ...................... 0413 - 4 G
1D13 FUEL INJECTION LINES-LUCAS (CODE 1675,
1683,160C)(ESN 707059- ) ........................................ 0413 - 6 1H22 GASKET SET, CYLINDER HEAD REMOVAL .................... 0452 - 1
1D17 FUEL INJECTION LINES-LUCAS (CODE 1694, 1H23 GASKET SET,ENGINE MAJOR OVERHAUL ...................... 0452 - 2
1695) (ESN 707059-734814) ............................................ 0413 - 12 1H22 GASKET SET,IN CHASSIS OVERHAUL ............................ 0452 - 1
1D19 FUEL INJECTION LINES-STANADYNE .............................. 0413 - 14 2B17 GASKET, AUXILIARY DRIVE ADAPTER
1D9 FUEL INJECTION NOZZLE .................................................. 0413 - 1 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
1D21 FUEL INJECTION PUMP (STANADYNE) ............................ 0413 - 16 2B13 GASKET, AUXILIARY DRIVE ADAPTER
1E1 FUEL INJECTION PUMP (STANADYNE) ............................ 0413 - 19A (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
1E10 FUEL INJECTION PUMP ANEROID CONTROL LINE 2B15 GASKET, AUXILIARY DRIVE ADAPTER
(CODE 1610,1683,160C,160D) ........................................ 0413 - 27 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
1E11 FUEL INJECTION PUMP ANEROID CONTROL LINE 2B11 GASKET, AUXILIARY DRIVE ADAPTER
(CODE 1610,1683,160C,160D) ........................................ 0413 - 28 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
1E13 FUEL INJECTION PUMP ANEROID CONTROL LINE 2B19 GASKET, AUXILIARY DRIVE ADAPTER
(CODE 4311) LUCAS ...................................................... 0414 - 1 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
1E7 FUEL INJECTION PUMP CONTROL LEVER...................... 0413 - 24 2B23 GASKET, AUXILIARY DRIVE ADAPTER
1E7 FUEL INJECTION PUMP CONTROL VALVE ...................... 0413 - 24 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
1D11 FUEL INJECTION PUMP DRIVE GEAR (CODE 2B21 GASKET, AUXILIARY DRIVE ADAPTER
1605,1606,1675,1676,1683)(ESN -707058) .................... 0413 - 4 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
1D15 FUEL INJECTION PUMP DRIVE GEAR-LUCAS 2C3 GASKET, AUXILIARY DRIVE OIL FILL COVER
(CODE 1602,1672) (ESN -707035).......................... 0413 - 8 (CODE 5203) .................................................................... 4151 - 18
1E7 FUEL INJECTION PUMP HAND PRIMER .......................... 0413 - 24 2C5 GASKET, AUXILIARY DRIVE OIL FILL COVER
1E7 FUEL INJECTION PUMP LEVERS ...................................... 0413 - 24 (CODE 5203) .................................................................... 4151 - 20
1E5 FUEL INJECTION PUMP LUBE LINE-DENSO 2C7 GASKET, AUXILIARY DRIVE OIL FILL COVER
(CODE 1667) .................................................................... 0413 - 22 (CODE 5203,5213)............................................................ 4151 - 22
1E7 FUEL INJECTION PUMP SHUT-OFF LEVER .................... 0413 - 24 2D1 GASKET, AUXILIARY DRIVE OIL FILL COVER
1E9 FUEL INJECTION PUMP SOLENOID SHUT-OFF (CODE 5215) .................................................................... 4151 - 42
DENSO (CODE 1667) ...................................................... 0413 - 26 1D4 GASKET, CYLINDER HEAD (CODE 5102) ........................ 0409 - 2
1E7 FUEL INJECTION PUMP THROTTLE LEVER .................... 0413 - 24 2C7 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1E5 FUEL INJECTION PUMP-DENSO (CODE 1667) ................ 0413 - 22 (CODE 5203,5213)............................................................ 4151 - 22
1D13 FUEL INJECTION PUMP-LUCAS (CODE 1602, 2C10 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6 (CODE 5205) .................................................................... 4151 - 26
1D15 FUEL INJECTION PUMP-LUCAS (CODE 1602, 2C12 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1672) (ESN -707035)................................................ 0413 - 8 (CODE 5205) .................................................................... 4151 - 28
1D11 FUEL INJECTION PUMP-LUCAS (CODE 1605, 2C14 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1606,1675,1676,1683)(ESN -707058) ...................... 0413 - 4 (CODE 5205) .................................................................... 4151 - 30
1D13 FUEL INJECTION PUMP-LUCAS (CODE 1675, 2C16 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1683,160C)(ESN 707059- ) ........................................ 0413 - 6 (CODE 5205) .................................................................... 4151 - 32
1D17 FUEL INJECTION PUMP-LUCAS (CODE 1694, 2C18 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1695) (ESN 707059-734814) ............................................ 0413 - 12 (CODE 5206) .................................................................... 4151 - 34
1D19 FUEL INJECTION PUMP-STANADYNE .............................. 0413 - 14 2C20 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1D21 FUEL INJECTION SYSTEM (STANADYNE) ........................ 0413 - 16 (CODE 5206) .................................................................... 4151 - 36
1E1 FUEL INJECTION SYSTEM (STANADYNE) ........................ 0413 - 19A 2C22 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1E3 FUEL INJECTION SYSTEM-DENSO (CODE 1667) ............ 0413 - 20 (CODE 5206) .................................................................... 4151 - 38
1D13 FUEL INJECTION SYSTEM-LUCAS (CODE 1602, 2C24 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6 (CODE 5206) .................................................................... 4151 - 40
1D15 FUEL INJECTION SYSTEM-LUCAS (CODE 1602, 2D1 GASKET, OFFSET AUXILIARY DRIVE ADAPTER
1672) (ESN -707035)................................................ 0413 - 8 (CODE 5215) .................................................................... 4151 - 42
1D11 FUEL INJECTION SYSTEM-LUCAS (CODE 1605, 1B14 GASKET, ROCKER ARM COVER (CODE 1101,
1606,1675,1676,1683)(ESN -707058) ...................... 0413 - 4 1103,1107) ........................................................................ 0402 - 2
1D13 FUEL INJECTION SYSTEM-LUCAS (CODE 1675, 1B17 GASKET, TIMING GEAR COVER (CODE 4401) ................ 0402 - 6
1683,160C)(ESN 707059- ) ........................................ 0413 - 6 1B19 GASKET, TIMING GEAR COVER (CODE 4402) ................ 0402 - 8
1D17 FUEL INJECTION SYSTEM-LUCAS (CODE 1694, 1E20 GASKET, TURBOCHARGER................................................ 0416 - 2
1695) (ESN 707059-734814) ............................................ 0413 - 12 2C3 GASKET,AUXILIARY DRIVE ADAPTER,OFFSET
1D19 FUEL INJECTION SYSTEM-STANADYNE .......................... 0413 - 14 (CODE 5203) .................................................................... 4151 - 18
1F7 FUEL LINES FUEL FILTER(3515,3516,3530, 2C5 GASKET,AUXILIARY DRIVE ADAPTER,OFFSET
3531,3563) ........................................................................ 0420 - 2 (CODE 5203) .................................................................... 4151 - 20
1F9 FUEL LINES,FUEL FILTER (CODE 3519, 2C1 GASKET,AUXILIARY DRIVE ADAPTER,OFFSET
3520,3534,3535)................................................................ 0420 - 4 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
1F11 FUEL LINES,FUEL FILTER (CODE 3528) .......................... 0420 - 6 1C21 GASKET,ENGINE OIL PAN (CODE 1904) .......................... 0407 - 16
1E7 FUEL TRANSFER PUMP...................................................... 0413 - 24 1C23 GASKET,ENGINE OIL PAN (CODE 1923) .......................... 0407 - 18
1F13 FUEL TRANSFER PUMP (CODE 3701,3702) .................... 0421 - 2
I-14 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=14
2200-75
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1D7 GASKET,EXHAUST MANIFOLD (CODE 2801 THRU 1I7 GUARD, FAN ........................................................................ 0510 - 1
2807, 2820, 2822, 2826) .................................................. 0410 - 2 1I9 GUARD, RADIATOR FAN .................................................... 0510 - 4
1C19 GASKET,OIL PAN(CODE 1901,1902,1903,
1936).................................................................................. 0407 - 14
1J12 GASKETS .............................................................................. 1672 - 10 H
1J10 GAUGE, TEMPERATURE .................................................... 1672 - 8
1J10 GAUGE,ENGINE OIL PRESSURE ...................................... 1672 - 8 1E7 HAND PRIMER, INJECTION PUMP .................................... 0413 - 24
1J20 GEAR, AIR COMPRESSOR (BENDIX) ................................ 2200 - 2 1J8 HARDWARE, ALTERNATOR (CODE 3101) ........................ 1672 - 6
1J22 GEAR, AIR COMPRESSOR (BENDIX) ................................ 2200 - 3A 1J8 HARNESS, ALTERNATOR (CODE 3101) ............................ 1672 - 6
2B17 GEAR, AUXILIARY DRIVE ADAPTER 1D4 HEAD, CYLINDER (CODE 5102) ........................................ 0409 - 2
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 1C11 HEADER, OIL FILTER .......................................................... 0407 - 6A
2B13 GEAR, AUXILIARY DRIVE ADAPTER 1C8 HEADER, OIL FILTER, ENGINE (CODE 8801,
(CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4 8806).................................................................................. 0407 - 4
2B15 GEAR, AUXILIARY DRIVE ADAPTER 1C13 HEADER, OIL FILTER, ENGINE (CODE 8802) .................. 0407 - 8
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 1C10 HEADER, OIL FILTER, ENGINE (CODE 8803) .................. 0407 - 6
2B11 GEAR, AUXILIARY DRIVE ADAPTER 1C17 HEADER, OIL FILTER, ENGINE (CODE 8804) .................. 0407 - 12
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 1C15 HEADER, OIL FILTER, ENGINE (CODE 8807,
2B19 GEAR, AUXILIARY DRIVE ADAPTER 8809,8810) ........................................................................ 0407 - 10
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 1C12 HEADER, OIL FILTER, ENGINE (CODE 8815) .................. 0407 - 7
2B23 GEAR, AUXILIARY DRIVE ADAPTER 1I3 HEATER, ENGINE COOLANT (CODE 2601, 2602) ............ 0505 - 1
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 1I4 HEATER,AIR INTAKE (CODE 4303).................................... 0505 - 2
2B21 GEAR, AUXILIARY DRIVE ADAPTER 1H11 HEAVY-DUTY, FAN DRIVE SUPPORT
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 (CODE 2312) .................................................................... 0429 - 10
1B13 GEAR, CAMSHAFT (CODE 4601, 4602) ............................ 0402 - 1 1H9 HEAVY-DUTY,FAN DRIVE SUPPORT
1B11 GEAR, CRANKSHAFT (CODE 4701) .................................. 0401 - 2 (CODE 2313,2314)............................................................ 0429 - 8
1B12 GEAR, CRANKSHAFT (CODE 4701) .................................. 0401 - 3 1J10 HOLDER, FUSE .................................................................... 1672 - 8
1C7 GEAR, ENGINE OIL PUMP (CODE 5002) .......................... 0407 - 3 1I11 HOSE CLAMPS,RADIATOR.................................................. 0510 - 6
1D13 GEAR, FUEL INJ. PUMP DRIVE-LUCAS (CODE 1E14 HOSE, AIR INLET ................................................................ 0414 - 2
1602,1605,1606,1610,1692)(ESN 707059-) .................... 0413 - 6 1D3 HOSE,ENGINE VENTILATOR (CODE 2906,2915).............. 0408 - 4
1D13 GEAR, FUEL INJ. PUMP DRIVE-LUCAS (CODE 1I7 HOSE,RADIATOR.................................................................. 0510 - 1
1675,1683,160C)(ESN 707059- )................................ 0413 - 6 1I11 HOSES, RADIATOR .............................................................. 0510 - 6
1D17 GEAR, FUEL INJ, PUMP DRIVE-LUCAS (CODE 2B17 HOUSING, AUXILIARY DRIVE ADAPTER
1694,1695) (ESN 707059-734814) .................................. 0413 - 12 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
1D11 GEAR, FUEL INJECTION PUMP DRIVE (CODE 2B13 HOUSING, AUXILIARY DRIVE ADAPTER
1605,1606,1675,1676,1683)(ESN -707058) .................... 0413 - 4 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
1D15 GEAR, FUEL INJECTION PUMP DRIVE-LUCAS 2B15 HOUSING, AUXILIARY DRIVE ADAPTER
(CODE 1602,1672) (ESN -707035).......................... 0413 - 8 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
2C7 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 2B11 HOUSING, AUXILIARY DRIVE ADAPTER
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
2C10 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 2B19 HOUSING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 26 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
2C12 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 2B23 HOUSING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 28 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
2C14 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 2B21 HOUSING, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 30 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
2C16 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 1H14 HOUSING, ENGINE FLYWHEEL (CODE 1401 AND
(CODE 5205) .................................................................... 4151 - 32 1402).................................................................................. 0433 - 4
2C18 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 1H16 HOUSING, ENGINE FLYWHEEL (CODE 1403 AND
(CODE 5206) .................................................................... 4151 - 34 1404).................................................................................. 0433 - 6
2C20 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 1H18 HOUSING, ENGINE FLYWHEEL (CODE 1405 AND
(CODE 5206) .................................................................... 4151 - 36 1406).................................................................................. 0433 - 8
2C22 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 1H9 HOUSING, FAN DRIVE (CODE 2313, 2314) ...................... 0429 - 8
(CODE 5206) .................................................................... 4151 - 38 1H2 HOUSING, FAN DRIVE (2301,2303,2304,2321).................. 0429 - 2
2C24 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 1H21 HOUSING, FLYWHEEL ........................................................ 0433 - 11
(CODE 5206) .................................................................... 4151 - 40 1H20 HOUSING, FLYWHEEL (CODE 1407,1411,1420) .............. 0433 - 10
2D1 GEAR, OFFSET AUXILIARY DRIVE ADAPTER 2C7 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5215) .................................................................... 4151 - 42 (CODE 5203,5213)............................................................ 4151 - 22
1J24 GEAR,AIR COMPRESSOR (MIDLAND) .............................. 2200 - 4 2C10 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
1K1 GEAR,AIR COMPRESSOR (MIDLAND) .............................. 2200 - 5A (CODE 5205) .................................................................... 4151 - 26
1K3 GEAR,AIR COMPRESSOR (MIDLAND) .............................. 2200 - 6 2C12 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
2C3 GEAR,AUXILIARY DRIVE ADAPTER,OFFSET (CODE 5205) .................................................................... 4151 - 28
(CODE 5203) .................................................................... 4151 - 18 2C14 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
2C5 GEAR,AUXILIARY DRIVE ADAPTER,OFFSET (CODE 5205) .................................................................... 4151 - 30
(CODE 5203) .................................................................... 4151 - 20 2C16 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
2C1 GEAR,AUXILIARY DRIVE ADAPTER,OFFSET (CODE 5205) .................................................................... 4151 - 32
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 2C18 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER
1H12 GEAR,FLYWHEEL RING ...................................................... 0433 - 2 (CODE 5206) .................................................................... 4151 - 34
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-15
PN=15
2200-76
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2C20 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER 1F21 KIT, STARTING MOTOR SOLENOID (CODE 3004) .......... 0422 - 8
(CODE 5206) .................................................................... 4151 - 36 1G1 KIT, STARTING MOTOR SOLENOID (CODE 3006)
2C22 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER (ESN -709445)............................................................ 0422 - 12
(CODE 5206) .................................................................... 4151 - 38 1G3 KIT, STARTING MOTOR SOLENOID (CODE 3006)
2C24 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER (ESN 709445- )............................................................ 0422 - 14
(CODE 5206) .................................................................... 4151 - 40 1G5 KIT, STARTING MOTOR SOLENOID (CODE 3007,
2D1 HOUSING, OFFSET AUXILIARY DRIVE ADAPTER 3028).................................................................................. 0422 - 16
(CODE 5215) .................................................................... 4151 - 42 1G7 KIT, STARTING MOTOR SOLENOID (CODE 3008) .......... 0422 - 18
1E20 HOUSING, TURBOCHARGER, CENTER ............................ 0416 - 2 1G9 KIT, STARTING MOTOR SOLENOID (CODE 3009) .......... 0422 - 20
2C3 HOUSING,AUXILIARY DRIVE ADAPTER,OFFSET 1G11 KIT, STARTING MOTOR SOLENOID (CODE 3010)
(CODE 5203) .................................................................... 4151 - 18 (ESN -709445)............................................................ 0422 - 22
2C5 HOUSING,AUXILIARY DRIVE ADAPTER,OFFSET 1G13 KIT, STARTING MOTOR SOLENOID (CODE 3010)
(CODE 5203) .................................................................... 4151 - 20 (ESN 709445- )............................................................ 0422 - 24
2C1 HOUSING,AUXILIARY DRIVE ADAPTER,OFFSET 1G15 KIT, STARTING MOTOR SOLENOID (CODE 3011) .......... 0422 - 26
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 1G21 KIT, STARTING MOTOR SOLENOID (CODE 3044) .......... 0422 - 32
1C7 HOUSING,ENGINE OIL PUMP (CODE 5002) .................... 0407 - 3 1J20 KIT,AIR COMPRESSOR DRIVE (BENDIX).......................... 2200 - 2
1H2 HUB, FAN DRIVE (CODE 2301,2303,2304,2321 ................ 0429 - 2 1J22 KIT,AIR COMPRESSOR DRIVE (BENDIX).......................... 2200 - 3A
2C5 KIT,AUXILIARY DRIVE ADAPTER, OFFSET
(CODE 5203) .................................................................... 4151 - 20
I

1J10 IGNITION SWITCH................................................................ 1672 - 8 L


1J10 IGNITION SWITCH KEY ...................................................... 1672 - 8
1E24 IMPELLER,WATER PUMP.................................................... 0417 - 2 1J14 LATCH, FLUSH LOCKING (CODE 9701) ............................ 1743 - 1
1H22 IN CHASSIS OVERHAUL GASKET SET ............................ 0452 - 1 1E7 LEVERS, FUEL INJECTION PUMP .................................... 0413 - 24
1D9 INJECTION NOZZLE, FUEL ................................................ 0413 - 1 2B17 LINE, AUXILIARY DRIVE ADAPTER LUBE
1B17 INJECTION PUMP ACCESS COVER (CODE 4401) .......... 0402 - 6 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
1B19 INJECTION PUMP ACCESS COVER (CODE 4402) .......... 0402 - 8 2B13 LINE, AUXILIARY DRIVE ADAPTER LUBE
1E7 INJECTION PUMP CONTROL LEVER ................................ 0413 - 24 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
1E7 INJECTION PUMP CONTROL VALVE ................................ 0413 - 24 2B15 LINE, AUXILIARY DRIVE ADAPTER LUBE
1E7 INJECTION PUMP HAND PRIMER...................................... 0413 - 24 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
1E7 INJECTION PUMP LEVERS ................................................ 0413 - 24 2B11 LINE, AUXILIARY DRIVE ADAPTER LUBE
1E7 INJECTION PUMP SHUT-OFF LEVER ................................ 0413 - 24 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
1E7 INJECTION PUMP THROTTLE LEVER .............................. 0413 - 24 2B19 LINE, AUXILIARY DRIVE ADAPTER LUBE
1E14 INLET, AIR ............................................................................ 0414 - 2 (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
1E25 INLET, WATER PUMP .......................................................... 0417 - 3 2B23 LINE, AUXILIARY DRIVE ADAPTER LUBE
1J10 INSTRUMENT PANEL .......................................................... 1672 - 8 (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
1J10 INSTRUMENT PANEL WIRING HARNESS ........................ 1672 - 8 2B21 LINE, AUXILIARY DRIVE ADAPTER LUBE
1D4 INTAKE VALVE (CODE 5102).............................................. 0409 - 2 (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
1E14 INTAKE, AIR .......................................................................... 0414 - 2 1E10 LINE, FUEL INJ PUMP ANEROID CONTROL
1C7 INTAKE, ENGINE OIL PUMP (CODE 5002)........................ 0407 - 3 (CODE 1610,1683,160C,160D) ........................................ 0413 - 27
1E11 LINE, FUEL INJ PUMP ANEROID CONTROL
(CODE 1610,1683,160C,160D) ........................................ 0413 - 28
K 1E13 LINE, FUEL INJ PUMP ANEROID CONTROL
(CODE 4311) LUCAS ...................................................... 0414 - 1
1J10 KEY,IGNITION SWITCH........................................................ 1672 - 8 2C3 LINE,AUXILIARY DRIVE ADAPTER LUBE,OFFSET
2B17 KIT, AUXILIARY DRIVE ADAPTER (CODE 5203) .................................................................... 4151 - 18
(CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8 2C5 LINE,AUXILIARY DRIVE ADAPTER LUBE,OFFSET
2B15 KIT, AUXILIARY DRIVE ADAPTER (CODE 5203) .................................................................... 4151 - 20
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 2C1 LINE,AUXILIARY DRIVE ADAPTER LUBE,OFFSET
2B23 KIT, AUXILIARY DRIVE ADAPTER (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 2C7 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
2B21 KIT, AUXILIARY DRIVE ADAPTER (CODE 5203,5213)............................................................ 4151 - 22
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12 2C10 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
1E12 KIT, COLD START ADVANCE ............................................ 0413 - 29 (CODE 5205) .................................................................... 4151 - 26
1B21 KIT, CYLINDER LINER O-RING (CODE 4801, 2C12 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
4803, 4809) ...................................................................... 0403 - 2 (CODE 5205) .................................................................... 4151 - 28
2C7 KIT, OFFSET AUXILIARY DRIVE ADAPTER 2C14 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5205) .................................................................... 4151 - 30
1H23 KIT, OVERHAUL ENGINE .................................................... 0452 - 2 2C16 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
1I7 KIT, RADIATOR .................................................................... 0510 - 1 (CODE 5205) .................................................................... 4151 - 32
1F15 KIT, STARTING MOTOR SOLENOID (CODE 3001) 2C18 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
(ESN -709445)............................................................ 0422 - 2 (CODE 5206) .................................................................... 4151 - 34
1F17 KIT, STARTING MOTOR SOLENOID (CODE 3001) 2C20 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
(ESN 709445- )............................................................ 0422 - 4 (CODE 5206) .................................................................... 4151 - 36
1F19 KIT, STARTING MOTOR SOLENOID (CODE 3002) 2C22 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE
(ESN 709445- )............................................................ 0422 - 6 (CODE 5206) .................................................................... 4151 - 38
I-16 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=16
2200-77
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2C24 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE M
(CODE 5206) .................................................................... 4151 - 40
2D1 LINE,OFFSET AUXILIARY DRIVE ADAPTER LUBE 1B24 MAIN BEARING CAP (CODE 4601, 4602) .......................... 0404 - 4
(CODE 5215) .................................................................... 4151 - 42 1B11 MAIN BEARINGS (CODE 4701) .......................................... 0401 - 2
1B21 LINER, CYLINDER (CODE 4801, 4803, 4809).................... 0403 - 2 1B12 MAIN BEARINGS (CODE 4701) .......................................... 0401 - 3
1D11 LINES, FUEL INJ.-LUCAS (CODE 1605,1606 1H23 MAJOR OVERHAUL KIT ...................................................... 0452 - 2
1675,1676,1683)(ESN -707058) ................................ 0413 - 4 1D7 MANIFOLD, EXHAUST (CODE 2801 THRU 2807,
1D21 LINES, FUEL INJECTION (STANADYNE) .......................... 0413 - 16 2820, 2822, 2826) ............................................................ 0410 - 2
1E1 LINES, FUEL INJECTION (STANADYNE) .......................... 0413 - 19A 1F15 MOTOR, STARTING (CODE 3001)
1E3 LINES, FUEL INJECTION-DENSO (CODE 1667)................ 0413 - 20 (ESN -709445)............................................................ 0422 - 2
1D13 LINES, FUEL INJECTION-LUCAS (CODE 1602, 1F17 MOTOR, STARTING (CODE 3001)
1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6 (ESN 709445- )............................................................ 0422 - 4
1D15 LINES, FUEL INJECTION-LUCAS (CODE 1602, 1F19 MOTOR, STARTING (CODE 3002)
1672) (ESN -707035)................................................ 0413 - 8 (ESN 709445- )............................................................ 0422 - 6
1D13 LINES, FUEL INJECTION-LUCAS (CODE 1675, 1F21 MOTOR, STARTING (CODE 3004)...................................... 0422 - 8
1683,160C)(ESN 707059- ) ........................................ 0413 - 6 1F23 MOTOR, STARTING (CODE 3005)...................................... 0422 - 10
1D17 LINES, FUEL INJECTION-LUCAS (CODE 1694, 1G1 MOTOR, STARTING (CODE 3006)
1695) (ESN 707059-734814) ............................................ 0413 - 12 (ESN -709445)............................................................ 0422 - 12
1D19 LINES, FUEL INJECTION-STANADYNE.............................. 0413 - 14 1G3 MOTOR, STARTING (CODE 3006)
1E22 LINES, TURBOCHARGER OIL ............................................ 0416 - 4 (ESN 709445- )............................................................ 0422 - 14
1C9 LINES,COOLANT- ADAPTER (CODE 8801, 8806) ............ 0407 - 5 1G5 MOTOR, STARTING (CODE 3007,3028) ............................ 0422 - 16
1J14 LOCKING LATCH, FLUSH (CODE 9701) ............................ 1743 - 1 1G7 MOTOR, STARTING (CODE 3008)...................................... 0422 - 18
2B17 LUBE LINE ,AUXILIARY DRIVE ADAPTER 1G9 MOTOR, STARTING (CODE 3009)...................................... 0422 - 20
(CODE 5201 (ENGINE SERIAL NO.742890-)................ 4151 - 8 1G11 MOTOR, STARTING (CODE 3010)
2B13 LUBE LINE ,AUXILIARY DRIVE ADAPTER (ESN -709445)............................................................ 0422 - 22
(CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4 1G13 MOTOR, STARTING (CODE 3010)
2B15 LUBE LINE ,AUXILIARY DRIVE ADAPTER (ESN 709445- )............................................................ 0422 - 24
(CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6 1G15 MOTOR, STARTING (CODE 3011)...................................... 0422 - 26
2B11 LUBE LINE ,AUXILIARY DRIVE ADAPTER 1G17 MOTOR, STARTING (CODE 3012)...................................... 0422 - 28
(CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2 1G19 MOTOR, STARTING (CODE 3033)...................................... 0422 - 30
2B19 LUBE LINE ,AUXILIARY DRIVE ADAPTER 1G21 MOTOR, STARTING (CODE 3044)...................................... 0422 - 32
(CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10 1I21 MUFFLER (CODE 9901) ...................................................... 0530 - 2
2B23 LUBE LINE ,AUXILIARY DRIVE ADAPTER 1I20 MUFFLER (WITHOUT TURBOCHARGER) .......................... 0530 - 1
(CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14 1I21 MUFFLER COVER (CODE 9901) ........................................ 0530 - 2
2B21 LUBE LINE ,AUXILIARY DRIVE ADAPTER 1I20 MUFFLER COVER (WITHOUT TURBOCHARGER)............ 0530 - 1
(CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
1E5 LUBE LINE, FUEL INJECTION PUMP-DENSO
(CODE 1667) .................................................................... 0413 - 22 N
1J24 LUBE LINE,AIR COMPRESSOR (MIDLAND) ...................... 2200 - 4
1K1 LUBE LINE,AIR COMPRESSOR (MIDLAND) ...................... 2200 - 5A 1C3 NECK, ENGINE OIL FILLER (CODE 1201, 1202
2C3 LUBE LINE,AUXILIARY DRIVE ADAPTER,OFFSET 1204, 1214, 1299) ............................................................ 0407 - 1
(CODE 5203) .................................................................... 4151 - 18 1C4 NECK,ENGINE OIL FILLER (CODE 1210,1211,1
2C5 LUBE LINE,AUXILIARY DRIVE ADAPTER,OFFSET 212).................................................................................... 0407 - 1A
(CODE 5203) .................................................................... 4151 - 20 1D9 NOZZLE, FUEL INJECTION ................................................ 0413 - 1
2C1 LUBE LINE,AUXILIARY DRIVE ADAPTER,OFFSET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2C7 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER O
(CODE 5203,5213)............................................................ 4151 - 22
2C10 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C3 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 26 (CODE 5203) .................................................................... 4151 - 18
2C12 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C5 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 28 (CODE 5203) .................................................................... 4151 - 20
2C14 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C1 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 30 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2C16 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C7 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 32 (CODE 5203,5213)............................................................ 4151 - 22
2C18 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C10 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 34 (CODE 5205) .................................................................... 4151 - 26
2C20 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C12 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 36 (CODE 5205) .................................................................... 4151 - 28
2C22 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C14 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 38 (CODE 5205) .................................................................... 4151 - 30
2C24 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C16 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 40 (CODE 5205) .................................................................... 4151 - 32
2D1 LUBE LINE,OFFSET AUXILIARY DRIVE ADAPTER 2C18 OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5215) .................................................................... 4151 - 42 (CODE 5206) .................................................................... 4151 - 34

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-17


PN=17
2200-78
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2C20 OFFSET AUXILIARY DRIVE ADAPTER 2C7 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5206) .................................................................... 4151 - 36 (CODE 5203,5213)............................................................ 4151 - 22
2C22 OFFSET AUXILIARY DRIVE ADAPTER 2C10 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5206) .................................................................... 4151 - 38 (CODE 5205) .................................................................... 4151 - 26
2C24 OFFSET AUXILIARY DRIVE ADAPTER 2C12 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5206) .................................................................... 4151 - 40 (CODE 5205) .................................................................... 4151 - 28
2D1 OFFSET AUXILIARY DRIVE ADAPTER 2C14 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5215) .................................................................... 4151 - 42 (CODE 5205) .................................................................... 4151 - 30
2C3 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C16 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) .................................................................... 4151 - 18 (CODE 5205) .................................................................... 4151 - 32
2C5 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C18 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) .................................................................... 4151 - 20 (CODE 5206) .................................................................... 4151 - 34
2C1 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C20 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5206) .................................................................... 4151 - 36
2C7 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C22 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5206) .................................................................... 4151 - 38
2C10 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C24 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5205) .................................................................... 4151 - 26 (CODE 5206) .................................................................... 4151 - 40
2C12 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2D1 OFFSET AUXILIARY DRIVE ADAPTER GASKET
(CODE 5205) .................................................................... 4151 - 28 (CODE 5215) .................................................................... 4151 - 42
2C14 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C3 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5205) .................................................................... 4151 - 30 (CODE 5203) .................................................................... 4151 - 18
2C16 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C5 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5205) .................................................................... 4151 - 32 (CODE 5203) .................................................................... 4151 - 20
2C18 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C1 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5206) .................................................................... 4151 - 34 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2C20 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C7 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5206) .................................................................... 4151 - 36 (CODE 5203,5213)............................................................ 4151 - 22
2C22 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C10 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5206) .................................................................... 4151 - 38 (CODE 5205) .................................................................... 4151 - 26
2C24 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C12 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5206) .................................................................... 4151 - 40 (CODE 5205) .................................................................... 4151 - 28
2D1 OFFSET AUXILIARY DRIVE ADAPTER BEARING 2C14 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5215) .................................................................... 4151 - 42 (CODE 5205) .................................................................... 4151 - 30
2C3 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C16 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) .................................................................... 4151 - 18 (CODE 5205) .................................................................... 4151 - 32
2C5 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C18 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) .................................................................... 4151 - 20 (CODE 5206) .................................................................... 4151 - 34
2C1 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C20 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5206) .................................................................... 4151 - 36
2C7 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C22 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5203,5213)............................................................ 4151 - 22 (CODE 5206) .................................................................... 4151 - 38
2C10 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C24 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5205) .................................................................... 4151 - 26 (CODE 5206) .................................................................... 4151 - 40
2C12 OFFSET AUXILIARY DRIVE ADAPTER COVER 2D1 OFFSET AUXILIARY DRIVE ADAPTER GEAR
(CODE 5205) .................................................................... 4151 - 28 (CODE 5215) .................................................................... 4151 - 42
2C14 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C3 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5205) .................................................................... 4151 - 30 (CODE 5203) .................................................................... 4151 - 18
2C16 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C5 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5205) .................................................................... 4151 - 32 (CODE 5203) .................................................................... 4151 - 20
2C18 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C1 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5206) .................................................................... 4151 - 34 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
2C20 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C7 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5206) .................................................................... 4151 - 36 (CODE 5203,5213)............................................................ 4151 - 22
2C22 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C10 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5206) .................................................................... 4151 - 38 (CODE 5205) .................................................................... 4151 - 26
2C24 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C12 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5206) .................................................................... 4151 - 40 (CODE 5205) .................................................................... 4151 - 28
2D1 OFFSET AUXILIARY DRIVE ADAPTER COVER 2C14 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5215) .................................................................... 4151 - 42 (CODE 5205) .................................................................... 4151 - 30
2C3 OFFSET AUXILIARY DRIVE ADAPTER GASKET 2C16 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5203) .................................................................... 4151 - 18 (CODE 5205) .................................................................... 4151 - 32
2C5 OFFSET AUXILIARY DRIVE ADAPTER GASKET 2C18 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5203) .................................................................... 4151 - 20 (CODE 5206) .................................................................... 4151 - 34
2C1 OFFSET AUXILIARY DRIVE ADAPTER GASKET 2C20 OFFSET AUXILIARY DRIVE ADAPTER HOUSING
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 (CODE 5206) .................................................................... 4151 - 36

I-18 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=18
2200-79
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


2C22 OFFSET AUXILIARY DRIVE ADAPTER HOUSING 2C7 OFFSET AUXILIARY DRIVE SUPPORT BRACKET
(CODE 5206) .................................................................... 4151 - 38 (CODE 5203,5213)............................................................ 4151 - 22
2C24 OFFSET AUXILIARY DRIVE ADAPTER HOUSING 1F5 OIL COOLER, ENGINE (CODE 5901,5904) ........................ 0419 - 2
(CODE 5206) .................................................................... 4151 - 40 1C6 OIL DIPSTICK (CODE 4001-4003,4009,4014,
2D1 OFFSET AUXILIARY DRIVE ADAPTER HOUSING 4017,4018,4020)................................................................ 0407 - 2
(CODE 5215) .................................................................... 4151 - 42 2C3 OIL FILL COVER GASKET, AUXILIARY DRIVE
2C5 OFFSET AUXILIARY DRIVE ADAPTER KIT (CODE 5203) .................................................................... 4151 - 18
(CODE 5203) .................................................................... 4151 - 20 2C5 OIL FILL COVER GASKET, AUXILIARY DRIVE
2C7 OFFSET AUXILIARY DRIVE ADAPTER KIT (CODE 5203) .................................................................... 4151 - 20
(CODE 5203,5213)............................................................ 4151 - 22 2C7 OIL FILL COVER GASKET, AUXILIARY DRIVE
2C3 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE (CODE 5203,5213)............................................................ 4151 - 22
(CODE 5203) .................................................................... 4151 - 18 2D1 OIL FILL COVER GASKET, AUXILIARY DRIVE
2C5 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE (CODE 5215) .................................................................... 4151 - 42
(CODE 5203) .................................................................... 4151 - 20 1C4 OIL FILLER NECK (CODE 1210,1211,1212) ...................... 0407 - 1A
2C1 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C11 OIL FILTER............................................................................ 0407 - 6A
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 1C11 OIL FILTER ADAPTER.......................................................... 0407 - 6A
2C7 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C13 OIL FILTER ADAPTER (CODE 8802).................................. 0407 - 8
(CODE 5203,5213)............................................................ 4151 - 22 1C8 OIL FILTER ADAPTER,ENGINE (CODE 8801,
2C10 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 8806).................................................................................. 0407 - 4
(CODE 5205) .................................................................... 4151 - 26 1C13 OIL FILTER ADAPTER,ENGINE (CODE 8802) .................. 0407 - 8
2C12 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C10 OIL FILTER ADAPTER,ENGINE (CODE 8803) .................. 0407 - 6
(CODE 5205) .................................................................... 4151 - 28 1C17 OIL FILTER ADAPTER,ENGINE (CODE 8804) .................. 0407 - 12
2C14 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C12 OIL FILTER ADAPTER,ENGINE (CODE 8815) .................. 0407 - 7
(CODE 5205) .................................................................... 4151 - 30 1C8 OIL FILTER ELEMENT, ENGINE (CODE 8801,
2C16 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 8806).................................................................................. 0407 - 4
(CODE 5205) .................................................................... 4151 - 32 1C13 OIL FILTER ELEMENT, ENGINE (CODE 8802).................. 0407 - 8
2C18 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C10 OIL FILTER ELEMENT, ENGINE (CODE 8803).................. 0407 - 6
(CODE 5206) .................................................................... 4151 - 34 1C17 OIL FILTER ELEMENT, ENGINE (CODE 8804).................. 0407 - 12
2C20 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C15 OIL FILTER ELEMENT, ENGINE (CODE 8807,
(CODE 5206) .................................................................... 4151 - 36 8809,8810) ........................................................................ 0407 - 10
2C22 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C12 OIL FILTER ELEMENT, ENGINE (CODE 8815).................. 0407 - 7
(CODE 5206) .................................................................... 4151 - 38 1C11 OIL FILTER HEADER .......................................................... 0407 - 6A
2C24 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C8 OIL FILTER HEADER, ENGINE (CODE 8801,
(CODE 5206) .................................................................... 4151 - 40 8806).................................................................................. 0407 - 4
2D1 OFFSET AUXILIARY DRIVE ADAPTER LUBE LINE 1C13 OIL FILTER HEADER, ENGINE (CODE 8802).................... 0407 - 8
(CODE 5215) .................................................................... 4151 - 42 1C10 OIL FILTER HEADER, ENGINE (CODE 8803).................... 0407 - 6
2C3 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1C17 OIL FILTER HEADER, ENGINE (CODE 8804).................... 0407 - 12
(CODE 5203) .................................................................... 4151 - 18 1C15 OIL FILTER HEADER, ENGINE (CODE 8807,
2C5 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 8809,8810) ........................................................................ 0407 - 10
(CODE 5203) .................................................................... 4151 - 20 1C12 OIL FILTER HEADER, ENGINE (CODE 8815).................... 0407 - 7
2C1 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1C8 OIL FILTER, ENGINE (CODE 8801,8806) .......................... 0407 - 4
(CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16 1C13 OIL FILTER, ENGINE (CODE 8802) .................................... 0407 - 8
2C7 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1C10 OIL FILTER, ENGINE (CODE 8803) .................................... 0407 - 6
(CODE 5203,5213)............................................................ 4151 - 22 1C17 OIL FILTER, ENGINE (CODE 8804) .................................... 0407 - 12
2C10 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1C15 OIL FILTER, ENGINE (CODE 8807,8809,8810) .................. 0407 - 10
(CODE 5205) .................................................................... 4151 - 26 1C12 OIL FILTER, ENGINE (CODE 8815) .................................... 0407 - 7
2C12 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1E22 OIL LINES, TURBOCHARGER ............................................ 0416 - 4
(CODE 5205) .................................................................... 4151 - 28 1C19 OIL PAN GASKET (CODE 1901,1902,1903,
2C14 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1936).................................................................................. 0407 - 14
(CODE 5205) .................................................................... 4151 - 30 1C19 OIL PAN,ENGINE (CODE 1901,1902,1903,
2C16 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1936).................................................................................. 0407 - 14
(CODE 5205) .................................................................... 4151 - 32 1C21 OIL PAN,ENGINE (CODE 1904) .......................................... 0407 - 16
2C18 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1C23 OIL PAN,ENGINE (CODE 1923) .......................................... 0407 - 18
(CODE 5206) .................................................................... 4151 - 34 1B17 OIL PRESSURE RELIEF VALVE (CODE 4401).................. 0402 - 6
2C20 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1B19 OIL PRESSURE RELIEF VALVE (CODE 4402).................. 0402 - 8
(CODE 5206) .................................................................... 4151 - 36 1J2 OILSCAN PLUS TEST KIT .................................................. 1369 - 2
2C22 OFFSET AUXILIARY DRIVE ADAPTER SHAFT 1B24 ORIFICE,PISTON COOLING (CODE 4601, 4602) .............. 0404 - 4
(CODE 5206) .................................................................... 4151 - 38 1H23 OVERHAUL, MAJOR KIT...................................................... 0452 - 2
2C24 OFFSET AUXILIARY DRIVE ADAPTER SHAFT
(CODE 5206) .................................................................... 4151 - 40
2D1 OFFSET AUXILIARY DRIVE ADAPTER SHAFT P
(CODE 5215) .................................................................... 4151 - 42
2C3 OFFSET AUXILIARY DRIVE SUPPORT BRACKET 1C19 PAN,ENGINE OIL (CODE 1901,1902,1903,
(CODE 5203) .................................................................... 4151 - 18 1936).................................................................................. 0407 - 14
2C5 OFFSET AUXILIARY DRIVE SUPPORT BRACKET 1C21 PAN,ENGINE OIL (CODE 1904) .......................................... 0407 - 16
(CODE 5203) .................................................................... 4151 - 20 1C23 PAN,ENGINE OIL (CODE 1923) .......................................... 0407 - 18
1J10 PANEL,INSTRUMENT .......................................................... 1672 - 8
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-19
PN=19
2200-80
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1B24 PISTON COOLING ORIFICE (CODE 4601, 4602) .............. 0404 - 4 1B21 ROD, CONNECTING (CODE 4801, 4803, 4809) ................ 0403 - 2
1B21 PISTON RINGS (CODE 4801, 4803, 4809) ........................ 0403 - 2 1B16 RODS, PUSH (CODE 4901) ................................................ 0402 - 4
1B21 PISTON, ENGINE (CODE 4801, 4803, 4809) .................... 0403 - 2
1B22 PLATE,ENGINE FRONT (CODE 3601,3602,3604).............. 0404 - 2
1I14 PRIMARY ELEMENT ............................................................ 0520 - 2 S
1I16 PRIMARY ELEMENT ............................................................ 0520 - 4
1I18 PRIMARY ELEMENT ............................................................ 0520 - 6 1H21 SEAL, FLYWHEEL HOUSING .............................................. 0433 - 11
1H1 PULLEY CRANKSHAFT (CODE 4101,4102, 4103) ............ 0429 - 1 1I14 SECONDARY ELEMENT ...................................................... 0520 - 2
1J7 PULLEY, ALTERNATOR (CODE 3111)................................ 1672 - 4 1I16 SECONDARY ELEMENT ...................................................... 0520 - 4
1H2 PULLEY, FAN DRIVE (CODE 8601 THRU 8630) .............. 0429 - 2 1I18 SECONDARY ELEMENT ...................................................... 0520 - 6
1H5 PULLEY, IDLER (CODE 2404 THRU 2416, 2420 1I22 SENSOR,TACHOMETER (CODE 6701) .............................. 0570 - 1
THRU 2423) ...................................................................... 0429 - 4 2B17 SHAFT, AUXILIARY DRIVE ADAPTER
1H7 PULLEY, IDLER (CODE 2424 THRU 2446, 2417 (CODE 5201) (ENGINE SERIAL NO.742890-) ................ 4151 - 8
AND 2419) ........................................................................ 0429 - 6 2B13 SHAFT, AUXILIARY DRIVE ADAPTER
1H2 PULLEY, TENSIONER (CODE 8601 THRU 8612).............. 0429 - 2 (CODE 5201)(ENG SER NO.700295-720811) ................ 4151 - 4
1E25 PULLEY, WATER PUMP ...................................................... 0417 - 3 2B15 SHAFT, AUXILIARY DRIVE ADAPTER
1H1 PULLEY,CRANKSHAFT (CODE 1301,1302,1303 (CODE 5201)(ENG SER NO.720812-742889) ................ 4151 - 6
1304).................................................................................. 0429 - 1 2B11 SHAFT, AUXILIARY DRIVE ADAPTER
1C7 PUMP, ENGINE OIL (CODE 5002) ...................................... 0407 - 3 (CODE 5201)(ENGINE SERIAL NO.-700294) ................ 4151 - 2
1D21 PUMP, FUEL INJECTION (STANADYNE) .......................... 0413 - 16 2B19 SHAFT, AUXILIARY DRIVE ADAPTER
1E1 PUMP, FUEL INJECTION (STANADYNE) .......................... 0413 - 19A (CODE 5202) (ENGINE SERIAL NO.-700294) ................ 4151 - 10
1E5 PUMP, FUEL INJECTION-DENSO (CODE 1667)................ 0413 - 22 2B23 SHAFT, AUXILIARY DRIVE ADAPTER
1D13 PUMP, FUEL INJECTION-LUCAS (CODE 1602, (CODE 5202) (ENGINE SERIAL NO.742890-) ................ 4151 - 14
1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6 2B21 SHAFT, AUXILIARY DRIVE ADAPTER
1D15 PUMP, FUEL INJECTION-LUCAS (CODE 1602, (CODE 5202)(ENG SER NO.700295-742889) ................ 4151 - 12
1672) (ESN -707035)................................................ 0413 - 8 1E18 SHAFT, ENGINE BALANCER (CODE 4501,4502) .............. 0415 - 2
1D11 PUMP, FUEL INJECTION-LUCAS (CODE 1605, 2C5 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1606,1675,1676,1683)(ESN -707058) ...................... 0413 - 4 (CODE 5203) .................................................................... 4151 - 20
1D13 PUMP, FUEL INJECTION-LUCAS (CODE 1675, 2C7 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1683,160C)(ESN 707059- ) ........................................ 0413 - 6 (CODE 5203,5213)............................................................ 4151 - 22
1D17 PUMP, FUEL INJECTION-LUCAS (CODE 1694, 2C10 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1695) (ESN 707059-734814) ............................................ 0413 - 12 (CODE 5205) .................................................................... 4151 - 26
1D19 PUMP, FUEL INJECTION-STANADYNE.............................. 0413 - 14 2C12 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1F13 PUMP, FUEL TRANSFER (CODE 3701,3702) .................... 0421 - 2 (CODE 5205) .................................................................... 4151 - 28
1E24 PUMP,WATER ...................................................................... 0417 - 2 2C14 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1F13 PUSH ROD,FUEL TRANSFER PUMP (CODE 5205) .................................................................... 4151 - 30
(CODE 3701, 3702) .......................................................... 0421 - 2 2C16 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1B16 PUSH RODS (CODE 4901) .................................................. 0402 - 4 (CODE 5205) .................................................................... 4151 - 32
2C18 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 34
R 2C20 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
(CODE 5206) .................................................................... 4151 - 36
1I11 RADIATOR ............................................................................ 0510 - 6 2C22 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1I11 RADIATOR BRACKET .......................................................... 0510 - 6 (CODE 5206) .................................................................... 4151 - 38
1I7 RADIATOR CAP .................................................................... 0510 - 1 2C24 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1I9 RADIATOR FAN GUARD ...................................................... 0510 - 4 (CODE 5206) .................................................................... 4151 - 40
1I9 RADIATOR FAN SHROUD .................................................. 0510 - 4 2D1 SHAFT, OFFSET AUXILIARY DRIVE ADAPTER
1I7 RADIATOR HOSE ................................................................ 0510 - 1 (CODE 5215) .................................................................... 4151 - 42
1I11 RADIATOR HOSE CLAMPS ................................................ 0510 - 6 1B16 SHAFT, ROCKER ARM (CODE 4901) ................................ 0402 - 4
1I11 RADIATOR HOSES .............................................................. 0510 - 6 2C3 SHAFT,AUXILIARY DRIVE ADAPTER,OFFSET
1I7 RADIATOR KIT...................................................................... 0510 - 1 (CODE 5203) .................................................................... 4151 - 18
1I11 RADIATOR TUBES .............................................................. 0510 - 6 2C1 SHAFT,AUXILIARY DRIVE ADAPTER,OFFSET
1I9 RADIATOR, FAN .................................................................. 0510 - 4 (CODE 5203) (ENGINE SERIAL NO.-XXXXXX).............. 4151 - 16
1I14 RAIN CAP, AIR CLEANER .................................................. 0520 - 2 1C1 SHORT BLOCK,ENGINE ...................................................... 0404 - 6
1I16 RAIN CAP, AIR CLEANER .................................................. 0520 - 4 1I7 SHROUD, FAN ...................................................................... 0510 - 1
1I18 RAIN CAP, AIR CLEANER .................................................. 0520 - 6 1I9 SHROUD,FAN........................................................................ 0510 - 4
1J5 REGULATOR, ALTERNATOR (CODE 3104,3107, 1E7 SHUT-OFF LEVER, FUEL INJECTION PUMP .................... 0413 - 24
3108,3109) ........................................................................ 1672 - 2 1I13 SINGLE STAGE AIR CLEANER .......................................... 0520 - 1
1J12 RELAY.................................................................................... 1672 - 10 1F15 SOLENOID KIT, STARTING MOTOR (CODE 3001)
1B17 RELIEF VALVE, OIL PRESSURE (CODE 4401) ................ 0402 - 6 (ESN -709445)............................................................ 0422 - 2
1B19 RELIEF VALVE, OIL PRESSURE (CODE 4402) ................ 0402 - 8 1F17 SOLENOID KIT, STARTING MOTOR (CODE 3001)
1B21 RINGS, PISTON (CODE 4801, 4803, 4809)........................ 0403 - 2 (ESN 709445- )............................................................ 0422 - 4
1B14 ROCKER ARM COVER (CODE 1101, 1103, 1107) ............ 0402 - 2 1F19 SOLENOID KIT, STARTING MOTOR (CODE 3002)
1B14 ROCKER ARM COVER GASKET (CODE 1101, 1103 (ESN 709445- )............................................................ 0422 - 6
1107).................................................................................. 0402 - 2 1F21 SOLENOID KIT, STARTING MOTOR (CODE 3004) .......... 0422 - 8
1B16 ROCKER ARM SHAFT (CODE 4901).................................. 0402 - 4 1G1 SOLENOID KIT, STARTING MOTOR (CODE 3006)
1B16 ROCKER ARMS (CODE 4901) ............................................ 0402 - 4 (ESN -709445)............................................................ 0422 - 12
I-20 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=20
2200-81
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1G3 SOLENOID KIT, STARTING MOTOR (CODE 3006) 2C3 SUPPORT BRACKET, OFFSET AUXILIARY DRIVE
(ESN 709445- )............................................................ 0422 - 14 (CODE 5203) .................................................................... 4151 - 18
1G7 SOLENOID KIT, STARTING MOTOR (CODE 3008) .......... 0422 - 18 2C5 SUPPORT BRACKET, OFFSET AUXILIARY DRIVE
1G9 SOLENOID KIT, STARTING MOTOR (CODE 3009) .......... 0422 - 20 (CODE 5203) .................................................................... 4151 - 20
1G11 SOLENOID KIT, STARTING MOTOR (CODE 3010) 2C7 SUPPORT BRACKET, OFFSET AUXILIARY DRIVE
(ESN -709445)............................................................ 0422 - 22 (CODE 5203,5213)............................................................ 4151 - 22
1G13 SOLENOID KIT, STARTING MOTOR (CODE 3010) 1H11 SUPPORT, FAN DRIVE, HEAVY-DUTY
(ESN 709445- )............................................................ 0422 - 24 (CODE 2312) .................................................................... 0429 - 10
1G15 SOLENOID KIT, STARTING MOTOR (CODE 3011) .......... 0422 - 26 1H9 SUPPORT,FAN DRIVE, HEAVY-DUTY
1G21 SOLENOID KIT, STARTING MOTOR (CODE 3044) .......... 0422 - 32 (CODE 2313,2314)............................................................ 0429 - 8
1E9 SOLENOID, FUEL INJECTION PUMP SHUT-OFF 1D10 SWITCH,FUEL INJ. PUMP COLD ADVANCE .................... 0413 - 3
DENSO (CODE 1667) ...................................................... 0413 - 26 1J10 SWITCH,IGNITION ................................................................ 1672 - 8
1I5 STARTING AID, COLD WEATHER ...................................... 0505 - 4 1D21 SYSTEM, FUEL INJECTION (STANADYNE) ...................... 0413 - 16
1I5 STARTING AID, FLUID ........................................................ 0505 - 4 1E1 SYSTEM, FUEL INJECTION (STANADYNE) ...................... 0413 - 19A
1F15 STARTING MOTOR (CODE 3001) 1E3 SYSTEM, FUEL INJECTION-DENSO (CODE 1667) .......... 0413 - 20
(ESN -709445)............................................................ 0422 - 2 1D13 SYSTEM, FUEL INJECTION-LUCAS (CODE 1602,
1F17 STARTING MOTOR (CODE 3001) 1605,1606,1610,1692)(ESN 707059- ) ...................... 0413 - 6
(ESN 709445- )............................................................ 0422 - 4 1D15 SYSTEM, FUEL INJECTION-LUCAS (CODE 1602,
1F19 STARTING MOTOR (CODE 3002) 1672) (ESN -707035)................................................ 0413 - 8
(ESN 709445- )............................................................ 0422 - 6 1D11 SYSTEM, FUEL INJECTION-LUCAS (CODE 1605,
1F21 STARTING MOTOR (CODE 3004) ...................................... 0422 - 8 1606,1675,1676,1683)(ESN -707058) ...................... 0413 - 4
1F23 STARTING MOTOR (CODE 3005) ...................................... 0422 - 10 1D13 SYSTEM, FUEL INJECTION-LUCAS (CODE 1675,
1G1 STARTING MOTOR (CODE 3006) 1683,160C)(ESN 707059- ) ........................................ 0413 - 6
(ESN -709445)............................................................ 0422 - 12 1D17 SYSTEM, FUEL INJECTION-LUCAS (CODE 1694,
1G3 STARTING MOTOR (CODE 3006) 1695) (ESN 707059-734814) ............................................ 0413 - 12
(ESN 709445- )............................................................ 0422 - 14 1D19 SYSTEM, FUEL INJECTION-STANADYNE ........................ 0413 - 14
1G5 STARTING MOTOR (CODE 3007,3028).............................. 0422 - 16
1G7 STARTING MOTOR (CODE 3008) ...................................... 0422 - 18
1G9 STARTING MOTOR (CODE 3009) ...................................... 0422 - 20 T
1G11 STARTING MOTOR (CODE 3010)
(ESN -709445)............................................................ 0422 - 22 1I22 TACHOMETER SENSOR (CODE 6701) .............................. 0570 - 1
1G13 STARTING MOTOR (CODE 3010) 1J10 TEMPERATURE GAUGE ...................................................... 1672 - 8
(ESN 709445- )............................................................ 0422 - 24 1I5 TEMPERATURE SENSOR, COLD STARTING AID .......... 0505 - 4
1G15 STARTING MOTOR (CODE 3011) ...................................... 0422 - 26 1H2 TENSIONER, BELT IDLER (CODE 8701, 8702) ................ 0429 - 2
1G17 STARTING MOTOR (CODE 3012) ...................................... 0422 - 28 1H4 TENSIONER,ALTERNATOR DRIVE BELT
1G19 STARTING MOTOR (CODE 3033) ...................................... 0422 - 30 (CODE 8712) .................................................................... 0429 - 3A
1G21 STARTING MOTOR (CODE 3044) ...................................... 0422 - 32 1H4 TENSIONER,CRANKSHAFT DRIVE BELT
1F15 STARTING MOTOR SOLENOID KIT (CODE 3001) (CODE 8712) .................................................................... 0429 - 3A
(ESN -709445)............................................................ 0422 - 2 1J2 TEST KIT .............................................................................. 1369 - 2
1F17 STARTING MOTOR SOLENOID KIT (CODE 3001) 1F1 THERMOSTAT (CODE 2201) .............................................. 0418 - 2
(ESN 709445- )............................................................ 0422 - 4 1F3 THERMOSTAT (CODE 2201) .............................................. 0418 - 4
1F19 STARTING MOTOR SOLENOID KIT (CODE 3002) 1F1 THERMOSTAT COVER
(ESN 709445- )............................................................ 0422 - 6 (CODE 2101,2102,2104,2105,2112) ................................ 0418 - 2
1F21 STARTING MOTOR SOLENOID KIT (CODE 3004) ............ 0422 - 8 1F3 THERMOSTAT COVER
1G1 STARTING MOTOR SOLENOID KIT (CODE 3006) (CODE 2124, 2125, 2126, 2127)...................................... 0418 - 4
(ESN -709445)............................................................ 0422 - 12 1E7 THROTTLE LEVER, FUEL INJECTION PUMP.................... 0413 - 24
1G3 STARTING MOTOR SOLENOID KIT (CODE 3006) 1B17 TIMING GEAR COVER (CODE 4401) ................................ 0402 - 6
(ESN 709445- )............................................................ 0422 - 14 1B19 TIMING GEAR COVER (CODE 4402) ................................ 0402 - 8
1G7 STARTING MOTOR SOLENOID KIT (CODE 3008) ............ 0422 - 18 1E7 TRANSFER PUMP, FUEL .................................................... 0413 - 24
1G9 STARTING MOTOR SOLENOID KIT (CODE 3009) ............ 0422 - 20 1D1 TUBE, ENGINE VENTILATING (CODE 2902,2904
1G11 STARTING MOTOR SOLENOID KIT (CODE 3010) 2905, 2907, 2922) ............................................................ 0408 - 2
(ESN -709445)............................................................ 0422 - 22 1F1 TUBE, WATER BYPASS
1G13 STARTING MOTOR SOLENOID KIT (CODE 3010) (CODE 2101,2102,2104,2105,2112) ................................ 0418 - 2
(ESN 709445- )............................................................ 0422 - 24 1F3 TUBE, WATER BYPASS
1G15 STARTING MOTOR SOLENOID KIT (CODE 3011) ............ 0422 - 26 (CODE 2124, 2125, 2126, 2127)...................................... 0418 - 4
1G21 STARTING MOTOR SOLENOID KIT (CODE 3044) ............ 0422 - 32 1I11 TUBES, RADIATOR .............................................................. 0510 - 6
1I8 SUCTION FAN BLADE (CODE 9901).................................. 0510 - 2 1E20 TURBOCHARGER ................................................................ 0416 - 2
2C12 SUPPORT BRACKET, AUXILIARY DRIVE ADAPTER 1E20 TURBOCHARGER CENTER HOUSING .............................. 0416 - 2
(CODE 5205) .................................................................... 4151 - 28 1E22 TURBOCHARGER OIL LINES.............................................. 0416 - 4
2C14 SUPPORT BRACKET, AUXILIARY DRIVE ADAPTER
(CODE 5205) .................................................................... 4151 - 30
2C16 SUPPORT BRACKET, AUXILIARY DRIVE ADAPTER V
(CODE 5205) .................................................................... 4151 - 32
2C22 SUPPORT BRACKET, AUXILIARY DRIVE ADAPTER 1E12 VALVE, COLD ADVANCE .................................................... 0413 - 29
(CODE 5206) .................................................................... 4151 - 38 1D4 VALVE, EXHAUST (CODE 5102) ........................................ 0409 - 2
2C24 SUPPORT BRACKET, AUXILIARY DRIVE ADAPTER 1D4 VALVE, INTAKE (CODE 5102) ............................................ 0409 - 2
(CODE 5206) .................................................................... 4151 - 40 1B17 VALVE, OIL PRESSURE RELIEF (CODE 4401) ................ 0402 - 6
POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) I-21
PN=21
2200-82
TM 5-3805-280-24P

POWERTECH 4.5 L ENGINE


ALPHABETICAL INDEX - CONTINUED

GRID PAGE GRID PAGE


1B19 VALVE, OIL PRESSURE RELIEF (CODE 4402) ................ 0402 - 8
1B24 VALVE,ENGINE OIL BY-PASS (CODE 4601,
4602).................................................................................. 0404 - 4
1D1 VENTILATING SYSTEM, ENGINE (CODE 2902,
2904, 2905, 2907, 2922) .................................................. 0408 - 2
1J7 VOLTAGE REGULATOR (CODE 3111) .............................. 1672 - 4

1F1 WATER BYPASS TUBE


(CODE 2101,2102,2104,2105,2112) ................................ 0418 - 2
1F3 WATER BYPASS TUBE
(CODE 2124, 2125, 2126, 2127)...................................... 0418 - 4
1E24 WATER PUMP ...................................................................... 0417 - 2
1E24 WATER PUMP IMPELLER .................................................. 0417 - 2
1E25 WATER PUMP INLET .......................................................... 0417 - 3
1E25 WATER PUMP PULLEY ...................................................... 0417 - 3
1J5 WIRE HARNESS,ALTERNATOR (CODE 3104,3107,
3108,3109) ........................................................................ 1672 - 2
1D10 WIRE HARNESS,FUEL INJ. PUMP SOLENOID ................ 0413 - 3
1J12 WIRING HARNESS .............................................................. 1672 - 10
1J10 WIRING HARNESS,INSTRUMENT PANEL.......................... 1672 - 8

I-22 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=22
2200-83
TM 5-3805-280-24P

ENGINE 4
CRANKSHAFT AND MAIN BEARINGS 0401
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0401-1


PN=23
2200-84
TM 5-3805-280-24P

ENGINE 4
CRANKSHAFT AND MAIN BEARINGS 0401
CRANKSHAFT, GEAR AND MAIN BEARINGS
CODE 4701 - CRANKSHAFT
CODE 3602, 3604 - UPPER IDLER GEAR
CODE 4401, 4402 - LOADER IDLER GEAR
WITH AUXILIARY DRIVE
TP60710 -UN-10JUN98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R48685 DOWEL PIN 1 (CODE 4701) 12.700 X 28.448 MM


2 26M4224 SHAFT KEY 1 (CODE 4701) 4 X 16 MM
3 R120631 GEAR 1 (CODE 4701) (30 TEETH)
4 RE50618 CRANKSHAFT 1 (CODE 4701) (MARKED R113596) (ALSO ORDER
RE59811)
5 .................. BEARING 4 (CODE 4701) STANDARD UPPER, (MARKED R123561)
.................. BEARING 4 UNDERSIZE UPPER .254 MM, (MARKED R130576)
6 .................. BEARING 4 (CODE 4701) STANDARD LOWER, (MARKED R123562)
.................. BEARING 4 UNDERSIZE LOWER .254 MM, (MARKED R130577)
7 RE65165 BEARING KIT 4 (CODE 4701) STANDARD
RE65911 BEARING 4 UNDERSIZE .254 MM
8 .................. BEARING 1 (CODE 4701) STANDARD UPPER, (MARKED R123563)
.................. BEARING 1 UNDERSIZE UPPER .254 MM, (MARKED R130574)
9 .................. BEARING 1 (CODE 4701) STANDARD LOWER, (MARKED R123564)
.................. BEARING 1 UNDERSIZE LOWER .254 MM, (MARKED R130575)
10 RE65168 BEARING KIT 1 (CODE 4701) STANDARD
RE65912 THRUST BEARING 1 UNDERSIZE .254 MM
11 R123174 LOCK WASHER 1 (CODE 3602,3604)
12 R120641 SHAFT 1 (CODE 3602,3604) UPPER
13 34H288 SPRING PIN 1 (CODE 3602,3604) 4.775 X 44.450 MM (3/16" X
1-3/4")
14 R101225 THRUST WASHER 1 (CODE 3602,3604) (SUB FOR R131284)
15 RE56313 GEAR 1 (CODE 3602,3604) UPPER IDLER
16 R131206 THRUST WASHER 1 (CODE 3602,3604)
17 19M8997 SCREW 1 (CODE 3602,3604) M10 X 65
18 19M8966 SCREW 1 M10 X 50, (CODE 4401,4402) M10 X 50
19 R131283 THRUST WASHER 1 (CODE 4401,4402)
20 R114193 BUSHING 1 (CODE 4401,4402)
21 RE56369 GEAR 1 (CODE 4401,4402) LOWER IDLER
22 34H283 SPRING PIN AR 4.775 X 28.575 MM (3/16" X 1-1/8")
23 R114194 SHAFT 1 (CODE 3602,3604) LOWER
24 RE59811 SLEEVE 1 (CODE 4701) WITH INSTALLATION TOOL
25 .................. BUSHING 1 (CODE 3602,3604)

0401-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)


PN=24
2200-85
TM 5-3805-280-24P

ENGINE 4
CRANKSHAFT AND MAIN BEARINGS 0401
CRANKSHAFT, GEAR AND MAIN BEARINGS
CODE 4701 - CRANKSHAFT
CODE 3601 - UPPER IDLER GEAR
CODE 4401, 4402 - LOADER IDLER GEAR
WITHOUT AUXILIARY DRIVE
TP60710 -UN-10JUN98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R48685 DOWEL PIN 1 (CODE 4701) 12.700 X 28.448 MM


2 26M4224 SHAFT KEY 1 (CODE 4701) 4 X 16 MM
3 R120631 GEAR 1 (CODE 4701) (30 TEETH)
4 RE50618 CRANKSHAFT 1 (CODE 4701) (MARKED R113596) (ALSO ORDER
RE59811)
5 .................. BEARING 4 (CODE 4701) STANDARD UPPER, (MARKED R123561)
.................. BEARING 4 UNDERSIZE UPPER .254 MM, (MARKED R130576)
6 .................. BEARING 4 (CODE 4701) STANDARD LOWER, (MARKED R123562)
.................. BEARING 4 UNDERSIZE LOWER .254 MM, (MARKED R130577)
7 RE65165 BEARING KIT 4 (CODE 4701) STANDARD
RE65911 BEARING 4 UNDERSIZE .254 MM
8 .................. BEARING 1 (CODE 4701) STANDARD UPPER, (MARKED R123563)
.................. BEARING 1 UNDERSIZE UPPER .254 MM, (MARKED R130574)
9 .................. BEARING 1 (CODE 4701) STANDARD LOWER, (MARKED R123564)
.................. BEARING 1 UNDERSIZE LOWER .254 MM, (MARKED R130575)
10 RE65168 BEARING KIT 1 (CODE 4701) STANDARD
RE65912 THRUST BEARING 1 UNDERSIZE .254 MM
11 R123174 LOCK WASHER 1 -769601 (CODE 3601)
R101225 THRUST WASHER 1 769602- (CODE 3601)
12 R120641 SHAFT 1 -769601 (CODE 3601) UPPER
R109863 SHAFT 1 769602- (CODE 3601)
13 34H288 SPRING PIN 1 -769601 (CODE 3601) 4.775 X 44.450 MM (3/16" X
1-3/4")
14 R101225 THRUST WASHER 1 (CODE 3601) (SUB FOR R131284)
15 RE56313 GEAR 1 -769601 (CODE 3601) UPPER IDLER, (MARKED R120635)
RE500631 GEAR 1 769602- (CODE 3601) UPPER IDLER, (MARKED R500363)
16 R131206 THRUST WASHER 1 -769601 (CODE 3601)
R131283 THRUST WASHER 1 769602- (CODE 3601)
17 19M8997 SCREW 1 -769601 (CODE 3601) M10 X 65
19M8844 SCREW 1 769602- (CODE 3601) M6 X 65
18 19M8966 SCREW 1 (CODE 4401,4402) M10 X 50
19 R131283 THRUST WASHER 1 (CODE 4401,4402)
20 R114193 BUSHING 1 (CODE 4401,4402)
21 RE56369 GEAR 1 (CODE 4401,4402) LOWER IDLER
22 34H283 SPRING PIN AR 4.775 X 28.575 MM (3/16" X 1-1/8")
23 R114194 SHAFT 1 (CODE 3601) LOWER
24 RE59811 SLEEVE 1 (CODE 4701) WITH INSTALLATION TOOL
25 .................. BUSHING 1 -769601 (CODE 3601)
T20034 BUSHING 1 769602- (CODE 3601)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0401-3


PN=25
2200-86
TM 5-3805-280-24P

ENGINE 4
CRANKSHAFT AND MAIN BEARINGS 0401
MEMORANDA

0401-4 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)


PN=26
2200-87
TM 5-3805-280-24P

ENGINE 4

CAMSHAFT
CODE 4601 AND 4602 CAMSHAFT
TP60711 -UN-17JUN98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. CAMSHAFT 1 ( R115582, R132324, R133810 AND R135439 NO


LONGER AVAILABLE)
2 .................. GEAR 1 (60 TEETH) ( R120633, R132323 AND R133812 NO
LONGER AVAILABLE)
3 26M4224 SHAFT KEY 1 4 X 16 MM, (USE WITH R115582 OR R132324)
.................. SHAFT KEY 1 ( R133303 NO LONGER AVAILABLE) (USE WITH
R133810 OR R135439)
4 RE56375 CAMSHAFT 1 (WITH GEAR AND KEY) (MARKED R135439)

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0402-1


PN=27
2200-88
TM 5-3805-280-24P

This page left blank intentionally.

2200-89
TM 5-3805-280-24P

ENGINE 4

ROCKER ARM COVER


CODE 1101,1103 AND 1107 ROCKER ARM COVER
TP61819 -UN-22FEB99

THIS PARTS LISTING IS CONTINUED


0402-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=28
2200-90
TM 5-3805-280-24P

ENGINE 4

ROCKER ARM COVER


CODE 1101,1103 AND 1107 ROCKER ARM COVER

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R116324 MEDALLION 1
2 H23125 PLUG 4
3 R123574 NUT 4
4 R123575 O-RING 4
5 R123542 GASKET 1
6 RE70401 COVER 1 (CODE 1101)(FRONT FILL) (SUB FOR RE69335)
7A RE70401 COVER 1 -XXXXXX (CODE 1103)(NO FILL)SUB FOR RE69335
7B RE502969 COVER 1 XXXXXX- (CODE 1103) NO OIL FILL
8A .................. CAP 1 ( RE52326 NO LONGER AVAILABLE) (SUB RE500005)
8B RE500005 FILLER CAP 1
9 RE59801 PLUG 1 -XXXXXX (CODE 1103)(NO FILL)
10 RE70403 VALVE COVER 1 (CODE 1107)(REAR OIL FILL) (USE WITH LOW
TURBOCHARGER ONLY CODE 6509) (SUB FOR
RE69371)
11 R500001 PACKING 1 (USE WITH RE500005)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0402-3


PN=29
2200-91
TM 5-3805-280-24P

ENGINE 4

ROCKER ARM SHAFT, PUSH RODS AND ROCKER ARMS


CODE 4901 VALVE ACTUATING MECHANISM
TP49263 -UN-20JUN95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R54565 PLUG 2
2 R123513 ROCKER ARM SHAFT 1
3 T20316 WASHER 2
4 T20314 SPRING 3
5 R123271 STUD 4
6 R42729 WASHER 4
7 R123161 SUPPORT 4
8 14M7273 NUT 1 M8
9 RE68695 ROCKER ARM 8 (SUB FOR RE59457)
10 R123565 CAM FOLLOWER 8
11 R107731 PUSH ROD 8 (SUB FOR R54799, THIS APPLICATION)

0402-4 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)


PN=30
2200-92
TM 5-3805-280-24P

ENGINE 4

MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0402-5


PN=31
2200-93
TM 5-3805-280-24P

ENGINE 4

TIMING GEAR COVER WITHOUT AUXILIARY DRIVE


CODE 4401 (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)
TP59257 -UN-11MAY98

THIS PARTS LISTING IS CONTINUED


0402-6 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=32
2200-94
TM 5-3805-280-24P

ENGINE 4

TIMING GEAR COVER WITHOUT AUXILIARY DRIVE


CODE 4401 (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R136516 GASKET 1 (SUB FOR R123421 AND R134534)


2 R121633 COVER 1 -703904 (SUB R134531, R134534, (2) R134518 AND (2)
14M7296)
R134531 COVER 1 703905-
3A R101085 PLUG 1 (WITHOUT TACHOMETER SENSOR) (SUB RE501938,
THIS APPLICATION)
3B RE501938 PLUG 1 (WITHOUT TACHOMETER SENSOR)
4 51M7044 O-RING 1 17.300 X 2.200 MM
5 19M8317 SCREW 6 M8 X 40
19M7867 SCREW 1 M8 X 25
RE67239 SCREW 1 M8 X 45 (WITH PRE-APPLIED SEALANT)
6 19M8291 SCREW 1 M8 X 35
7 R121424 O-RING 1
8 R121411 COVER 1
9 19M7775 SCREW 3 M6 X 16
10 19M7801 SCREW 1 M8 X 60
11 RE59810 SEAL 1
12 R83169 VALVE 1
13 R131425 COMPRESSION SPRING 1
14 A4827R WASHER 1 25.400 X 31.750 X 1.626 MM (1" X 1-1/4" X
0.064")
15 R91692 PLUG 1 OIL PRESSURE REGULATING
16 14M7296 FLANGE NUT 2 M10
17 19M7979 SCREW 2 M8 X 55
18 R123584 STUD 4 (CODE 3601,3602,3604)
19 R134518 STUD 2 703905- (CODE 3601,3602,3604)
20 14M7296 FLANGE NUT 2 703905- M10

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0402-7


PN=33
2200-95
TM 5-3805-280-24P

ENGINE 4

TIMING GEAR COVER WITH AUXILIARY DRIVE


CODE 4402 (4045DF150, 4045TF150, 4045TF250, 4045HF150)
TP59257 -UN-11MAY98

THIS PARTS LISTING IS CONTINUED


0402-8 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=34
2200-96
TM 5-3805-280-24P

ENGINE 4

TIMING GEAR COVER WITH AUXILIARY DRIVE


CODE 4402 (4045DF150, 4045TF150, 4045TF250, 4045HF150)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R136515 GASKET 1 (SUB FOR R123425 AND R134533)


2 R121625 COVER 1 -703904 (SUB R501297, R134533, (2) R134518 AND (2)
14M7296)
R501297 COVER 1 703905- (SUB FOR R134530)
3A R101085 PLUG 1 (WITHOUT TACHOMETER SENSOR (SUB RE501938,
THIS APPLICATION)
3B RE501938 PLUG 1 (WITHOUT TACHOMETER SENSOR)
4 51M7044 O-RING 1 17.300 X 2.200 MM
5 19M8317 SCREW 10 M8 X 40
RE67239 SCREW 1 M8 X 45 (WITH PRE-APPLIED SEALANT)
6 19M8291 SCREW 1 M8 X 35
19M7801 SCREW 1 M8 X 60
7 R121424 O-RING 1
8 R121411 COVER 1
9 19M7775 SCREW 3 M6 X 16
10 RE67239 SCREW 2 M8 X 50 (WITH PRE-APPLIED SEALANT) (SUB FOR
RE67240)
11 RE59810 SEAL 1
12 R83169 VALVE 1
13 R131425 COMPRESSION SPRING 1
14 A4827R WASHER 1 25.400 X 31.750 X 1.626 MM (1" X 1-1/4" X
0.064")
15 T27657 FITTING PLUG 1
16 14M7296 FLANGE NUT 2 M10
17 19M7979 SCREW 2 M8 X 55
18 R123584 STUD 4 (CODE 3601,3602,3604)
19 R134518 STUD 2 703905- (CODE 3601,3602,3604)
20 14M7296 FLANGE NUT 2 703905- M10

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0402-9


PN=35
2200-97
TM 5-3805-280-24P

ENGINE 4
CONNECTING RODS AND PISTONS 0403
CONNECTING ROD, BEARINGS AND PISTON
CODE 4801 (4045DF150)
CODE 4803 (4045TF150, 4045TF151)
CODE 4809 (4045TF250, 4045HF150)
TP49283 -UN-17JUL95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R114083 SCREW 8 -793991 (SUB FOR R500500)


R501124 SCREW 8 793992-
2 R123960 BUSHING 8 (CODE 4801,4803) (SUB FOR R130603)
R114082 BUSHING 8 (CODE 4809) (SUB FOR R130602)
3 RE60272 CONNECTING ROD 4 -793991 (CODE 4801,4803) (MARKED R123959) (SUB
RE500002)
RE500002 CONNECTING ROD 4 793992- (CODE 4801,4803) (MARKED R500000)
RE50770 CONNECTING ROD 4 (SUB RE500608)
RE500608 CONNECTING ROD 4 (MARKED R500335) (CODE 4809)
4 M41029 SNAP RING 8 (CODE 4801,4803)
R54114 SNAP RING 8 (CODE 4809)
5 R123178 PISTON PIN 4 (CODE 4801,4803)
R123177 PISTON PIN 4 (CODE 4809)
6 RE66271 PISTON RING KIT 4 (CODE 4801, 4803)
7 .................. PISTON 4
8 .................. CYLINDER LINER 4
9 AR65507 O-RING KIT 4 CYLINDER LINER
10 RE65966 PISTON-LINER KIT 4 PISTON WITH LINER (CODE 4801)
RE65967 PISTON-LINER KIT 4 PISTON WITH LINER (CODE 4803)
RE65969 PISTON-LINER KIT 4 PISTON WITH LINER (CODE 4809)
11 RE65908 BEARING 4 STANDARD
RE65909 BEARING 4 .010" UNDERSIZE

0403-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=36
2200-98
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97) 0404-1


PN=37
2200-99
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
ENGINE FRONT PLATE
CODE 3601 (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)
CODE 3602 (4045DF150, 4045TF150, 4045TF250, 4045HF150)
CODE 3604 (4045TF250)
TP50813 -UN-09APR98

THIS PARTS LISTING IS CONTINUED


0404-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=38
2200-100
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
ENGINE FRONT PLATE
CODE 3601 (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)
CODE 3602 (4045DF150, 4045TF150, 4045TF250, 4045HF150)
CODE 3604 (4045TF250)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R500654 ADAPTER 1 (CODE 3604) (SUB FOR R125712)


2 R121672 PLATE 1 -703905 (CODE 3601) (SUB R134527, R134531, R136516,
(2) R134518 AND (2) 24M7296)
R134527 PLATE 1 703906- (CODE 3601)
3 R136475 SCREW 6 -703905 (SUB FOR R123355)
R136475 SCREW 4 703906-
4 R121671 PLATE 1 -703905 (CODE 3602) (SUB R134526, R501297, R134533,
(2) R134518 AND (2) 14M7296)
R134526 PLATE 1 703906- (CODE 3602)
5 R123295 O-RING 1 (CODE 3604)
6 R126306 PLATE 1 -703904 (CODE 3604) (SUB R134528, R501297, R134533,
R134518 AND (2) 24M7296)
R134528 PLATE 1 703905- (CODE 3604)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0404-3


PN=39
2200-101
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
CYLINDER BLOCK AND MAIN BEARING CAP
CODE 4601 FOR USE WITH BALANCE SHAFT (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)
CODE 4602 FOR USE WITHOUT BALANCE SHAFT (4045DF150, 4045TF150)
TP50808 -UN-09APR98

THIS PARTS LISTING IS CONTINUED


0404-4 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=40
2200-102
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
CYLINDER BLOCK
CODE 4601 FOR USE WITH BALANCE SHAFT (4045DF150, 4045TF150, 4045TF151, 4045TF250, 4045HF150)
CODE 4602 FOR USE WITHOUT BALANCE SHAFT (4045DF150, 4045TF150)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R48685 DOWEL PIN 2


2 T18891 CAP 2
R116466 PLUG 1 BALANCER SHAFT
3 .................. CYLINDER BLOCK 1 (MARKED R115081) (ORDER RE65951, RE65952,
RE65953, RE65954, RE65955, RE65956, RE65957
OR RE65958)
4 R55233 PIPE PLUG 1
5 R104592 PIPE PLUG 5
6 R119874 BUSHING 1 CAMSHAFT
7 R132518 PLATE 1 (SUB FOR R122845)
8 19M8999 SCREW 2 M8 X 25
9 R121043 VALVE 1 ENGINE OIL BY-PASS
10 R111137 SPRING 1
11 R26493 BUSHING 1 OIL PRESSURE REGULATING
12 R115299 BUSHING 6 BALANCER SHAFT
13 R26650 DOWEL PIN 2
14 AT13740 DRAIN VALVE 1
15 R115390 RECEPTACLE CONNECTOR BODY 1
16 R75892 O-RING 1
17 R114241 BEARING CAP 4
18 T20168 WASHER 10
19 T23474 CAP SCREW 10 SAE STANDARD THREAD
20 R132186 BEARING CAP 1
21 R131182 ORIFICE 4
22 R39741 DRAIN PLUG 2
23 U13639 O-RING 2
24 T43514 GASKET 1 (PLASTIC GASKET)
25 R116466 PLUG 1
26 15H624 PIPE PLUG 1 1/2", W/O TURBO
27 15H623 PIPE PLUG 1 3/8", (OIL PASSAGE)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0404-5


PN=41
2200-103
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
ENGINE SHORT BLOCK
TP55072 -UN-21APR97

THIS PARTS LISTING IS CONTINUED


0404-6 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=42
2200-104
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
ENGINE SHORT BLOCK-CONTINUING

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE65951 SHORT ENGINE 1 (4045DF150)(WITH ROTARY FUEL INJECTION


PUMP)(WITHOUT AUXILIARY DRIVE)
RE65952 SHORT ENGINE 1 (4045DF150)(WITH ROTARY FUEL INJECTION
PUMP)(WITH AUXILIARY DRIVE)
RE65953 SHORT ENGINE 1 (4045TF150)(WITH ROTARY FUEL INJECTION
PUMP)(WITHOUT AUXILIARY DRIVE)
RE65954 SHORT ENGINE 1 (4045TF150)(WITH ROTARY FUEL INJECTION
PUMP)(WITH AUXILIARY DRIVE)
RE65955 SHORT ENGINE 1 (4045TF250)(WITH IN LINE FUEL INJECTION
PUMP)(WITH AUXILIARY DRIVE)
RE65956 SHORT ENGINE 1 (4045TF250)(WITH INLINE INJECTION PUMP)
(WITHOUT AUXILIARY DRIVE)
RE65958 SHORT ENGINE 1 (4045HF150 AND 4045TF250)(WITH ROTARY FUEL
INJECTION PUMP)(WITH AUXILIARY DRIVE)
RE65957 SHORT ENGINE 1 (4045HF150 AND 4045TF250)(WITH ROTARY FUEL
INJECTION PUMP)(WITHOUT AUXILLARY DRIVE)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0404-7


PN=43
2200-105
TM 5-3805-280-24P

ENGINE 4
CYLINDER BLOCK 0404
MEMORANDA

0404-8 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=44
2200-106
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILLER NECK/COVER CODE 1201-R.H., 1202-L.H., 1204-L.H., 1299-NO OIL FILL
AND 1214 W/RETAINED CAP
TP58404 -UN-15JAN99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE67238 SCREW 2 M8 X 20 (WITH PRE-APPLIED SEALANT) (SUB FOR


RE66334, THIS APPLICATION)
2 R116296 COVER 1
R116296 COVER 2 (CODE 1299)
3 R136495 GASKET 2 (SUB FOR R116297)
4 RE67239 SCREW 2 (CODES 1201, 1202 AND 1214) M8 X 45 (WITH
PRE-APPLIED SEALANT) (SUB FOR RE71526, THIS
APPLICATION)
RE503609 CAP SCREW 2 (CODE 1204) 8M X 100 (WITH PRE-APPLIED
SEALANT) (SUB FOR RE71527, THIS
APPLICATION)
5A .................. CAP 1 ( RE52326 NO LONGER AVAILABLE) (SUB RE500005)
5B RE500005 FILLER CAP 1 (CODES 1201, 1202, AND 1204)
6 RE501377 FILLER NECK 1 (SUB FOR R123216 AND R136483)
7 R500001 PACKING 1
8 R136514 SPACER 1 (CODE 1204) (SUB FOR R123639)
9 RE501472 FILLER CAP 1 (CODE 1214)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0407-1


PN=45
2200-107
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILL WITH REMOTE OIL FILTER
CODE 1210,1211,1212,AND 1298
TP58402 -UN-17DEC98

THIS PARTS LISTING IS CONTINUED


0407-1A POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=46
2200-108
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILL WITH REMOTE OIL FILTER
CODE 1210 ,1211 ,1212 AND 1298

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE67238 SCREW 2 (CODE 1210,1211, AND 1298) M8 X 20 (WITH


PRE-APPLIED SEALANT)
2 R116296 COVER 1
3 R136495 GASKET AR
4 R136514 SPACER 1 CODE 1211
5 RE501377 FILLER NECK 1 (SUB FOR R136483) CODE 1210,1211, AND 1212
6 RE500005 FILLER CAP 1 CODE 1210,1211, AND 1212
7 R500001 PACKING 1 CODE 1210,1211, AND 1212
8 19M7802 SCREW 2 (CODE 1210) M8 X 65
9 19M8006 SCREW 2 (CODE 1211) M8 X 120
10 RE71204 CAP SCREW 2 (CODE 1212,1298) M8 X 25 (WITH PRE-APPLIED
SEALANT)
11 RE71526 SCREW 2 (CODE 1212) M8 X 55 (WITH PRE-APPLIED
SEALANT)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0407-1B


PN=47
2200-109
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL DIPSTICK
CODE 4001 DIPSTICK LEFT HAND
CODE 4002 & 4020 DIPSTICK RIGHT HAND
CODE 4003 DIPSTICK RIGHT HAND TOP
CODE 4009 DIPSTICK RIGHT HAND TOP (REMOVABLE)
CODE 4014 DIPSTICK LEFT HAND SHORT
CODE 4017 DIPSTICK RIGHT HAND LOW
CODE 4018 DIPSTICK RIGHT & LEFT HAND
TP50823 -UN-04MAY98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE69243 DIPSTICK 1 (CODE 4001,4002,4018,4020)


RE500168 DIPSTICK 1 (CODE 4014,4017)
2 RE66178 DIPSTICK 1 (CODE 4003)
3 R134240 PLUG 1 (CODE 4001,4002,4003,4009,4014,4017,4020)
4 R134552 BRACKET 1 (CODE 4003,4009)
5 14M7298 FLANGE NUT 1 (CODE 4003,4009) M8
6 19M7787 SCREW 1 (CODE 4003,4009) M12 X 20
7 T28862 CLAMP 1 (CODE 4003,4009)
8 19M7866 SCREW 1 (CODE 4003,4009) M8 X 20
9 R134550 DIPSTICK TUBE 1 (CODE 4003)
10 R130055 DIPSTICK TUBE 1 (CODE 4001,4002)
R501252 DIPSTICK TUBE 1 (CODE 4017)
R130055 DIPSTICK TUBE 1 (CODE 4018)
R500116 DIPSTICK TUBE 1 (CODE 4014)
R500709 DIPSTICK TUBE 1 (CODE 4020)
11 RE503848 DIPSTICK TUBE 1 (CODE 4009) (SUB FOR RE70116)
12 R135749 ELBOW FITTING 1 (CODE 4009) (SUB FOR RE70116)
13 RE66178 DIPSTICK 1 (CODE 4009)

0407-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=48
2200-110
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PUMP AND OIL PUMP INTAKE
(CODE 5002)
TP49336 -UN-06DEC95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M8987 SCREW 2 M8 X 65
2 .................. COVER 1
3 .................. GEAR 1
4 .................. HOUSING 1
5 .................. GEAR 1
6 RE502269 OIL PUMP 1 (MARKED R123179) (SUB FOR RE70153 MARKED
R123179 AND RE59582 MARKED R123179)
7 R121376 TUBE 1
8 R97185 O-RING 1
9 R61871 O-RING 1
10 RE70073 OIL PUMP INTAKE 1 (USE WITH CODE 1903 AND 1904 ENGINE OIL PAN)
(SUB FOR RE57619)
RE68491 OIL PUMP INTAKE 1 (USE WITH CODE 1923 ENGINE OIL PAN)
11 19M8986 SCREW 2 M8 X 100
12 14M7066 NUT 1 M12
13 R120638 GEAR 1 (30 TEETH)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0407-3


PN=49
2200-111
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
OIL FILTER / ADAPTER
CODE 8801 AND 8806 OIL FILTER
CD41052 -UN-05DEC96

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE46716 FITTING 1 -XXXXXX M16 X 1.5, (WITHOUT TURBOCHARGER)


RE52242 PLUG 1 XXXXXX- WITHOUT TURBOCHARGER
2 51M7042 O-RING 1 13.300 X 2.200 MM, (WITHOUT TURBOCHARGER)
3 RE59906 FILTER HEAD 1 (MARKED R134570)
4 .................. ADAPTER 1 ( R123591 NO LONGER AVAILABLE) (SUB RE59906)
5 RE59754 OIL FILTER 1
6 19M7784 SCREW 2 M10 X 20
7 R114358 SPACER 1 12 X 25.400 X 12.700 MM, (CODE 8806)
8 RE46687 FITTING 2 M22 X 1.5
9 51M7045 O-RING 1 19.300 X 2.200 MM

0407-4 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=50
2200-112
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ADAPTER / COOLANT LINES
CODE 8801 AND 8806
CD41053 -UN-05DEC96

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7802 SCREW 3 M8 X 65
2 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
3 19M7913 SCREW 2 M8 X 90
4 R135916 ADAPTER 1 (SUB FOR R123473)
5 R72328 O-RING 4
6 R135268 TUBE 1 (CODE 8801) (SUB FOR R123505)
R135270 TUBE 1 (CODE 8806) (SUB FOR R133068)
7 R135269 TUBE 1 (CODE 8801) (SUB FOR R123506)
R135271 TUBE 1 (CODE 8806) (SUB FOR R133069)
8 R123504 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0407-5


PN=51
2200-113
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
OIL FILTER / ADAPTER
(SERIAL NO. -XXXXXX)
CODE 8803 - R.H.
D’HUILE FILTRE ADAPTEUR
OEL FILTER ADAPTER
FILTRO OLIO ADATTATORE
FILTRO DE ACEITE ADAPTADOR
OLJEFILTER KOPPLINGSANARDNING
CD42407 -UN-02MAR98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE46716 FITTING 1 M16 X 1.5 (WITHOUT TURBO)


2 51M7042 O-RING 1
3 RE59907 FILTER HEAD 1 (NO LONGER AVAILABLE) (MARKED R121407) (SUB
RE51598, RE52292, R501484 AND 19M7802)
4 .................. ADAPTER 1 ( R123591 NO LONGER AVAILABLE) SUB,SAME AS
ABOVE
5 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
6 19M7802 SCREW 4 M8 X 65
7 19M7970 SCREW 1 M8 X 100
RE67764 OIL FILTER 1 HIGH CAPACITY FOR USE IN SAUDI ARABIA ON
KOHLER GENERATOR SETS
8 R123525 GASKET 1
9 RE59754 OIL FILTER 1

0407-6 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=52
2200-114
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
OIL FILTER ,WITH ADAPTER
(SERIAL NO. XXXXXX- )
TP61873 -UN-24MAY99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE52242 PLUG 2
2 51M7042 O-RING 2 13.300 X 2.200 MM
3 19M7802 SCREW 5 M8 X 65
4 RE71598 FILTER HEAD 1
5 R501484 GASKET 1
6 RE67238 SCREW 1
7 RE59754 OIL FILTER 1

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0407-6A


PN=53
2200-115
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
MEMORANDA

0407-6B POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=54
2200-116
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
OIL FILTER / ADAPTER
CODE 8815 .
TP61855 -UN-16MAR99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123525 GASKET 1
2 RE46716 FITTING 1 -XXXXXX WITHOUT TURBOCHARGER
RE52242 PLUG 1 XXXXXX- WITHOUT TURBO.
3 51M7042 O-RING 1 13.300 X 2.200 MM
4 RE59908 FILTER HEAD 1
5 19M7802 SCREW 5 M8 X 65
6 RE67238 SCREW 1 (WITH SEALANT)
7 RE59754 OIL FILTER 1
8 R123591 ADAPTER 1

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0407-7


PN=55
2200-117
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER/ADAPTER
CODE 8802
TP55368 -UN-04MAY98

THIS PARTS LISTING IS CONTINUED


0407-8 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=56
2200-118
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER/ADAPTER
CODE 8802

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1A R123525 GASKET 1 -764919


1B R500374 GASKET 1 764920-
2 RE46716 PLUG AR -XXXXXX WITHOUT TURBOCHARGER
RE52242 PLUG AR XXXXXX- WITHOUT TURBOCHARGER
3 51M7042 O-RING 1 13.300 X 2.200 MM
4A RE59908 FILTER HEAD 1 -764919 (MARKED R123475) (SUB RE500133) (ALSO ORDER
(2) R116115, (2) 51M7045 AND R500374)
4B RE500133 FILTER HEAD 1 764920-
5 19M7802 SCREW 5 M8 X 65
6 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
7 RE59754 OIL FILTER 1
8 R123591 ADAPTER 1 -764919 (SUB RE59908)
9 R116115 FITTING 2 764920-
10 51M7045 O-RING 2 764920-

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0407-9


PN=57
2200-119
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER -REMOTE MOUNT WITH ADAPTER,HOSES,AND BRACKET
CODE 8807,8809,AND 8810
TP58387 -UN-24NOV98

THIS PARTS LISTING IS CONTINUED


0407-10 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=58
2200-120
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER-REMOTE MOUNT WITH ADAPTER,HOSES AND BRACKET
CODE 8807,8809 AND 8810

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE68201 FILTER HEAD 1 -793939 UNFILTERED PORY FACING UP


RE502858 ADAPTER 1 793940- UNFILTERED PORT FACING DOWN
2 RE46716 PLUG 2 -XXXXXX WITHOUT TURBOCHARGER
RE52242 PLUG 2 XXXXXX- WITHOUT TURBO.
3 51M7045 O-RING 4 19.300 X 2.200 MM
4 38H5018 ELBOW FITTING 4
5 38H5004 ADAPTER 4
6 RE59754 OIL FILTER 1
7 .................. ADAPTER 1 ( R123591 NO LONGER AVAILABLE) (SUB RE60153)
8 RE60153 FILTER HEAD 1
9 RE70190 HOSE 2 CODE 8807 (935 MM)
RE69769 HOSE 2 CODE 8809 (1270 MM)
RE69768 HOSE 2 CODE 8810 (1575 MM)
10 T77932 O-RING 4
11 RE71062 ADAPTER 1
12 R123525 GASKET 1
13 19M7913 SCREW 1 M8 X 90
14 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
15 19M7802 SCREW 4 M8 X 65
16 19M7784 SCREW 1 M10 X 20

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0407-11


PN=59
2200-121
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER-LEFT SIDE MOUNT WITH ADAPTER,HOSES,AND BRACKET
CODE 8804
TP60718 -UN-02JUL98

THIS PARTS LISTING IS CONTINUED


0407-12 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=60
2200-122
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL FILTER-LEFT SIDE MOUNT - ADAPTER,HOSES AND BRACKET
CODE 8804

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE70063 BRACKET 1
2 RE46716 PLUG 2 -XXXXXX WITHOUT TURBOCHARGER
RE52242 PLUG 2 XXXXXX- WITHOUT TURBOCHARGER
3 51M7045 O-RING 4 19.300 X 2.200 MM
4 38H5018 ELBOW FITTING 4
5 38H5004 ADAPTER 4
6 14M7296 FLANGE NUT 2 M10
7 .................. ADAPTER 1 ( R123593 NO LONGER AVAILABLE) (SUB RE60153)
8 RE60153 FILTER HEAD 1
9 RE69769 HOSE 2
10 T77932 O-RING 4
11 RE71062 ADAPTER 1
12 R123525 GASKET 1
13 19M7913 SCREW 1 M8 X 90
14 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
15 19M7802 SCREW 4 M8 X 65
16 RE59754 OIL FILTER 1
17 RE68201 FILTER HEAD 1 (ALSO ORDER (2) T77932)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0407-13


PN=61
2200-123
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1901 AND 1902 (4045DF150)
CODE 1903 (4045DF150, 4045TF150, 4045TF250)
CODE 1936 (4045TF151)
TP55263 -UN-27JAN98

THIS PARTS LISTING IS CONTINUED


0407-14 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=62
2200-124
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1901 AND 1902 (4045DF150)
CODE 1903 (4045DF150, 4045TF150, 4045TF250)
CODE 1936 (4045TF151)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123352 GASKET 1
2 RE59427 OIL PAN 1 (CODE 1901) (MARKED R54813) (SUB RE59439)
RE59439 OIL PAN 1 (CODE 1901) (MARKED R54813) (INCLUDES
RE46685)
3 19M8062 CAP SCREW 6 M8 X 20
4 19M8163 CAP SCREW 22 M8 X 16
5 RE46685 PLUG 1 (CODE 1901 AND 1936)
6 51M7043 O-RING 1 (CODE 1901 AND 1936)
7 15H278 PIPE PLUG 1 3/4", (CODE 1902)
8 RE46685 PLUG 2 (CODE 1902)
9 51M7043 O-RING 2 (CODE 1902)
10 RE59431 OIL PAN 1 (CODE 1902) (MARKED R56281) (SUB RE59430)
RE59430 OIL PAN 1 (CODE 1902) (MARKED R56281) (INCLUDES
RE46685)
11 RE59545 OIL PAN 1 (CODE 1903) (MARKED R87814)
12 RE46685 PLUG 1 (CODE 1903)
13 51M7043 O-RING 1 (CODE 1903)
14 R121604 OIL PAN 1 (CODE 1936)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0407-15


PN=63
2200-125
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1904 (4045DF150, 4045TF150, 4045TF250, 4045HF150)
TP50810 -UN-06MAY98

THIS PARTS LISTING IS CONTINUED


0407-16 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=64
2200-126
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1904 (4045DF150, 4045TF150, 4045TF250, 4045HF150)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123353 GASKET 1
2 RE46687 FITTING 2 (SUB FOR R95065)
3 51M7043 O-RING 5
4 R121621 OIL PAN 1
5 19M7868 SCREW 6 M8 X 30
6 19M7867 SCREW 18 M8 X 25
7 15H690 PIPE PLUG 1 3/4"
8 RE46685 PLUG 3
9 19M7799 SCREW 4 M8 X 45

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0407-17


PN=65
2200-127
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1923 (4045DF150, 4045TF150, 4045TF250)
TP55115 -UN-27MAY97

THIS PARTS LISTING IS CONTINUED


0407-18 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=66
2200-128
TM 5-3805-280-24P

ENGINE 4
OILING SYSTEM 0407
ENGINE OIL PAN
CODE 1923 (4045DF150, 4045TF150, 4045TF250)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123353 GASKET 1
2 RE46687 FITTING 2
3 RE46685 PLUG 1
4 R133456 OIL PAN 1
5 19M7799 SCREW 4 M8 X 45
6 19M7867 SCREW 18 M8 X 25
7 19M7868 SCREW 6 M8 X 30

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0407-19


PN=67
2200-129
TM 5-3805-280-24P

ENGINE 4
VENTILATING SYSTEM 0408
ENGINE VENTILATING SYSTEM
CODE 2902,2904,2905,2907,2918,2922 VENTILATING TUBE
CODE 2999 NO VENTILATING TUBE
TP61896 -UN-29JUN99

THIS PARTS LISTING IS CONTINUED


0408-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=68
2200-130
TM 5-3805-280-24P

ENGINE 4
VENTILATING SYSTEM 0408
ENGINE VENTILATING SYSTEM
CODE 2902,2904,2905,2907,2918,2922 VENTILATOR TUBE
CODE 2999 NO VENTILATOR TUBE
ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1A R120467 ELBOW FITTING 1 (CODE 2904,2922,2999) 90 DEGREE


1B R123586 ELBOW FITTING 1 (CODE 2902,2905,2907,) 45 DEGREE
1C R502743 ELBOW FITTING 1 (CODE 2918)STRAIGHT
2 R72328 O-RING 1 18.720 X 2.616 MM (0.737" X 0.103")
3 R72659 CLAMP 1 (CODE 2904, 2905, 2907)
4 19M7866 SCREW 1 M8 X 20, (CODE 2904)
T56055 BOLT 1 -XXXXXX (CODE 2905, 2907) (SUB FOR T34037 AND
R122618, THIS APPLICATION)
19M7783 SCREW 1 XXXXXX-
5 H36031 HOSE 1 (CODE 2905, 2907) 915 MM
.................. HOSE 1 (CODE 2904,2922) (MAKE FROM BULK MATERIAL,
TY22450 CUT TO LENGTH.) 1350MM
6 AT12875 BRACKET 1 -XXXXXX (CODE 2905, 2907)
RE504036 BRACKET 1 XXXXXX-
7 19M7668 CAP SCREW 1 M10 X 100, (CODE 2907)
8 28H860 WASHER 1 0.423" X 0.675" X 3/8", (CODE 2907)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0408-3


PN=69
2200-131
TM 5-3805-280-24P

ENGINE 4
VENTILATING SYSTEM 0408
ENGINE VENTILATING SYSTEM
CODE 2906, 2915
TP55256 -UN-11DEC97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R120467 ELBOW FITTING 1


2 R72328 O-RING 1
3 R134403 HOSE 1
4 19M7866 SCREW 1 M8 X 20
5 R72659 CLAMP 1

0408-4 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)


PN=70
2200-132
TM 5-3805-280-24P

ENGINE 4
CYLINDER HEAD AND VALVES 0409
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0409-1


PN=71
2200-133
TM 5-3805-280-24P

ENGINE 4
CYLINDER HEAD AND VALVES 0409
CYLINDER HEAD, HEAD GASKET AND VALVES
CODE 5102 CYLINDER HEAD
TP58413 -UN-22JAN99

THIS PARTS LISTING IS CONTINUED


0409-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=72
2200-134
TM 5-3805-280-24P

ENGINE 4
CYLINDER HEAD AND VALVES 0409
CYLINDER HEAD, HEAD GASKET AND VALVES
CODE 5102 CYLINDER HEAD

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R85363 CAP SCREW 18 SAE STANDARD THREAD


2 R91889 RETAINER 16
3 RE60005 ROTATOR 8
4 R26125 SPRING 8
5 R104592 PIPE PLUG 1
6 T58477 FITTING 1
7 CD16284 CAP 1
8 R98063 VALVE SEAT INSERT 4 STANDARD SIZE INTAKE VALVE
R98335 VALVE SEAT INSERT 4 OVERSIZE INTAKE VALVE
R85687 VALVE SEAT INSERT 4 STANDARD SIZE EXHAUST VALVE
R93910 VALVE SEAT INSERT 4 OVERSIZE EXHAUST VALVE
9 R43409 CAP 2
10 R90692 EXHAUST VALVE 4 STANDARD
R97492 EXHAUST VALVE AR .015" OVERSIZE
R97493 EXHAUST VALVE AR .030" OVERSIZE
11 R98062 INTAKE VALVE 4 STANDARD
R97490 INTAKE VALVE AR .015 OVERSIZE
R97491 INTAKE VALVE AR .030 OVERSIZE
12 R116515 ENGINE CYLINDER HEAD GASKET 1
13 RE31617 SEAL 8
14 .................. CYLINDER HEAD 1 (MARKED R121402) ( RE57235 NO LONGER
AVAILABLE)
15 RE57234 CYLINDER HEAD 1 (MARKED R121402)
16 15H624 PIPE PLUG 1 1/2", ENGINE TEMPERATURE

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0409-3


PN=73
2200-135
TM 5-3805-280-24P

ENGINE 4
CYLINDER HEAD AND VALVES 0409
MEMORANDA

0409-4 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=74
2200-136
TM 5-3805-280-24P

ENGINE 4
EXHAUST MANIFOLD 0410
EXHAUST ELBOW
CODE 6401 EXHAUST ELBOW
TP49256 -UN-15MAY95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M8162 CAP SCREW 4 M10 X 40


2 14M7296 FLANGE NUT 4 M10
3 R123246 PIPE ELBOW 1
4 R87732 ADAPTER 1
5 RE70212 CLAMP 1 (SUB FOR RE40048)

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0410-1


PN=75
2200-137
TM 5-3805-280-24P

ENGINE 4
EXHAUST MANIFOLD 0410
EXHAUST MANIFOLD
CODE 2801, 2802, 2803, 2804, 2805, 2806, 2807, 2820, 2822, AND 2826 EXHAUST MANIFOLD
TP53343 -UN-28OCT96

THIS PARTS LISTING IS CONTINUED


0410-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=76
2200-138
TM 5-3805-280-24P

ENGINE 4
EXHAUST MANIFOLD 0410
EXHAUST MANIFOLD
CODE 2801, 2802, 2803, 2804, 2805, 2806, 2807, 2820, 2822, AND 2826 EXHAUST MANIFOLD

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R90658 GASKET 4
2 19M7810 SCREW 8 M10 X 80, (CODE 2801, 2802, 2803, 2805)
19M7944 SCREW 2 M10 X 120, (CODE 2820)
19M7812 SCREW 1 M10 X 100, (CODE 2820)
19M7786 SCREW 3 M10 X 30, (CODE 2820)
19M7836 SCREW 2 M10 X 110, (CODE 2820)
24M7106 WASHER 3 10 X 18 X 2.500 MM, (CODE 2820)
19M7786 SCREW 8 M10 X 30, (CODE 2822)
3 R121669 EXHAUST MANIFOLD 1 (CODE 2807)
4 R122497 EXHAUST MANIFOLD 1 (CODE 2806)
5 R132373 EXHAUST MANIFOLD 1 (CODE 2803) (SUB FOR R122816 AND R131257)
6 R132260 EXHAUST MANIFOLD 1 (CODE 2801,2826) (SUB FOR R123170)
7 R132261 EXHAUST MANIFOLD 1 (CODE 2802) (SUB FOR R121657)
8 R132470 EXHAUST MANIFOLD 1 (CODE 2805) (SUB FOR R122804)
9 R132509 EXHAUST MANIFOLD 1 (CODE 2804) (SUB FOR R121662)
10 R133148 EXHAUST MANIFOLD 1 (CODE 2822)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0410-3


PN=77
2200-139
TM 5-3805-280-24P

ENGINE 4
EXHAUST MANIFOLD 0410
MEMORANDA

0410-4 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=78
2200-140
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION NOZZLE
TP48976 -UN-26OCT96

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. CAP 1
2 R71963 TEE FITTING 1
3 R79605 WASHER 1
4 R79604 TUBE NUT 1
5 R116366 SCREW 1
6 .................. NOZZLE 1
7 R92352 PACKING 1
8 R48000 WASHER 1 (USE WITH OVERSIZE NOZZLE BORE) (NOT INCLUDED
WITH RE48786 OR RE60062)
R500390 WASHER 1 (USE WITH STANDARD NOZZLE BORE)
9 T24472 PLUG 1
10 RE48786 INJECTION NOZZLE 1 (WITH TURBOCHARGER)
RE60062 INJECTION NOZZLE 1 (WITHOUT TURBOCHARGER)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-1


PN=79
2200-141
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
MEMORANDA

0413-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)


PN=80
2200-142
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP SOLENOID SHUT OFF WIRE HARNESS
TP50848 -UN-03JUN98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE66559 WIRING HARNESS 1 (LUCAS)


2 RE66560 WIRING HARNESS 1 (STANADYNE)
3 RE503242 SENSOR WIRING HARNESS 1 (STANADYNE) (SUB FOR RE66214)
RE503243 SENSOR WIRING HARNESS 1 (LUCAS) (SUB FOR RE66215)
4 T74410 CLAMP 1
5 19M7783 SCREW 1 M10 X 16
6 51M7041 O-RING 1 11.300 X 2.200 MM

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0413-3


PN=81
2200-143
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN -707058)
(LUCAS) (WITH TURBOCHARGER)
CODE 1605,1606,1676 12-VOLT
CODE 1675,1683 24-VOLT
TP50769 -UN-12MAR98

THIS PARTS LISTING IS CONTINUED


0413-4 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=82
2200-144
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN -707058)
(LUCAS) (WITH TURBOCHARGER)
CODE 1605,1606,1676 12-VOLT
CODE 1675,1683 24-VOLT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR85519 PLUG 1
2 R123593 NUT 1 (SUB FOR R51937, THIS APPLICATION)
3 RE60012 LINE 1
4 RE68748 TUBE 3
5 RE19797 CLAMP 2
6 19M7300 CAP SCREW 2 M6 X 10
7 RE60042 FUEL LINE 1 NO. 1
8 RE60043 FUEL LINE 1 NO. 2
9 RE60044 FUEL LINE 1 NO. 3
10 RE60045 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7300 CAP SCREW 1 M6 X 10
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE61668 FUEL INJECTION PUMP 1 (A) (CODE 1605) 12 VOLT LUCAS DP201, 7°-10°
GOVERNOR
RE60091 FUEL INJECTION PUMP 1 (A) (CODE 1675) 24 VOLT LUCAS DP201, 7°-10°
GOVERNOR
.................. FUEL INJECTION PUMP 1 (A) (CODE 1676) 12 VOLT LUCAS DP201 7°-10°
GOVERNOR ( RE60093 NO LONGER AVAILABLE)
(SUB RE61668)
RE64133 FUEL INJECTION PUMP 1 (A) (CODE 1606) 12-VOLT LUCAS DP203
RE60124 FUEL INJECTION PUMP 1 (A) (CODE 1683) 24 VOLT LUCAS DP203
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1 (SUB FOR R48600)
25 R91360 NUT 1 M14
26 RE60028 FITTING 1
27 T27860 WASHER 3 8.738 X 17.475 X 1.651 MM
28 12M7065 LOCK WASHER 3 8.100 MM
29 RE54064 SOLENOID 1 (12 VOLT)
RE31856 SWITCH 1 (24 VOLT)
30 R128799 O-RING 1

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0413-5


PN=83
2200-145
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN 707059- )
(CODE 1602,1605,1606,1610,1692 12-VOLT LUCAS)
(CODE 1675,1683,160C 24-VOLT LUCAS)
TP50768 -UN-13MAR98

THIS PARTS LISTING IS CONTINUED


0413-6 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=84
2200-146
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN 707059- )
(CODE 1602,1605,1606,1610,1692 12-VOLT LUCAS)
(CODE 1675,1683,160C 24-VOLT LUCAS)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR85519 PLUG 2
2 R123593 NUT 2
3 RE68899 LINE 1 LEAK-OFF
4 RE68748 TUBE 2
5 RE19797 CLAMP 2
6 19M7300 CAP SCREW 2 M6 X 10
7 RE60042 FUEL LINE 1 NO. 1
8 RE60043 FUEL LINE 1 NO. 2
9 RE60044 FUEL LINE 1 NO. 3
10 RE60045 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7300 CAP SCREW 1 M6 X 10
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE61668 FUEL INJECTION PUMP 1 -735231 (A) (CODE 1605) 12 VOLT LUCAS DP201, 7°-10°
GOVERNOR
RE60091 FUEL INJECTION PUMP 1 -752627 (A) (CODE 1675) 24 VOLT LUCAS DP201, 7°-10°
GOVERNOR
RE64133 FUEL INJECTION PUMP 1 (A) (CODE 1606) 12-VOLT LUCAS DP203
RE60124 FUEL INJECTION PUMP 1 (A) (CODE 1683) 24-VOLT LUCAS DP203
RE500881 FUEL INJECTION PUMP 1 -781613 (A) (CODE 1692) 12 VOLT LUCAS DP201
RE68826 FUEL INJECTION PUMP 1 (A) (CODE 1610) 12-VOLT LUCAS DP203
RE69588 FUEL INJECTION PUMP 1 (A) (CODE 160C) 24-VOLT LUCAS DP203
RE59809 FUEL INJECTION PUMP 1 707036-734814 (A) (CODE 1602) 12-VOLT LUCAS DP201
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1
25 R91360 NUT 1 M14
26 RE502173 FITTING 2 (SUB FOR RE60185) (TWO USED, ONLY ONE SHOWN)
27 T27860 WASHER 3 8.738 X 17.475 X 1.651 MM
28 12M7065 LOCK WASHER 3 8.100 MM
29 RE54064 SOLENOID 1 (12 VOLT)
RE31856 SWITCH 1 (24 VOLT)
30 R128799 O-RING 1

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0413-7


PN=85
2200-147
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN -707035)
(12 VOLT LUCAS) (WITHOUT TURBOCHARGER)
CODE 1602, 1672 - 7°-10° GOVERNOR
TP50769 -UN-12MAR98

THIS PARTS LISTING IS CONTINUED


0413-8 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=86
2200-148
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN -707035)
(12 VOLT LUCAS) (WITHOUT TURBOCHARGER)
CODE 1602, 1672 - 7°-10° GOVERNOR

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR85519 PLUG 1
2 R123593 NUT 1 (SUB FOR R51937, THIS APPLICATION)
3 RE60012 LINE 1
4 RE68748 TUBE 3
5 RE19797 CLAMP 2
6 19M7300 CAP SCREW 2 M6 X 10
7 RE60042 FUEL LINE 1 NO. 1
8 RE60043 FUEL LINE 1 NO. 2
9 RE60044 FUEL LINE 1 NO. 3
10 RE60045 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7300 CAP SCREW 1 M6 X 10
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE59809 FUEL INJECTION PUMP 1 (A) (CODE 1602) 12 VOLT LUCAS DP201, 7°-10°
GOVERNOR
.................. FUEL INJECTION PUMP 1 (A) (CODE 1672) 12 VOLT LUCAS DP201 7°-10°
GOVERNOR ( RE60083 NO LONGER AVAILABLE)
(SUB RE59809)
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1 (SUB FOR R48600)
25 R91360 NUT 1 M14
26 RE60028 FITTING 1
27 T27860 WASHER 3
28 12M7065 LOCK WASHER 3 8.100 MM
29 RE54064 SOLENOID 1 (12 VOLT)
RE31856 SWITCH 1 (24 VOLT)
30 R128799 O-RING 1

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0413-9


PN=87
2200-149
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN 707059-734814)
(LUCAS) (WITH TURBOCHARGER)
CODE 1694 12-VOLT AND 1695 24-VOLT
TP50770 -UN-12MAR98

THIS PARTS LISTING IS CONTINUED


0413-12 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=88
2200-150
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM (ESN 707059-734814)
(LUCAS) (WITH TURBOCHARGER)
CODE 1694 12-VOLT AND 1695 24-VOLT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR85519 PLUG 2
2 R123593 NUT 2
3 RE502173 FITTING 1 (SUB FOR RE60185)
4 RE68748 TUBE 2
5 RE19797 CLAMP 2
6 19M7300 CAP SCREW 2 M6 X 10
7 RE60042 FUEL LINE 1 NO. 1
8 RE60043 FUEL LINE 1 NO. 2
9 RE60044 FUEL LINE 1 NO. 3
10 RE60045 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7300 CAP SCREW 1 M6 X 10
17 51M7040 O-RING 1
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE67863 FUEL INJECTION PUMP 1 (A) (CODE 1694)12-VOLT LUCAS DP201
RE68739 FUEL INJECTION PUMP 1 (A) (CODE 1695) 24-VOLT LUCAS DP201
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1
25 R91360 NUT 1
26 RE68899 LINE 1 LEAK-OFF
27 T27860 WASHER 3
28 12M7065 LOCK WASHER 3 8.100 MM
29 RE54064 SOLENOID 1 (12 VOLT)
RE31856 SWITCH 1 (24 VOLT)
30 R128799 O-RING 1

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0413-13


PN=89
2200-151
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
CODE 1601,1603,1608,1656,1671,1673 12-VOLT
CODE 1674,1677,1682, 24-VOLT
TP50779 -UN-12MAR98

THIS PARTS LISTING IS CONTINUED


0413-14 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=90
2200-152
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
CODE 1601,1603,1608,1656,1671,1673 12-VOLT
CODE 1674,1677,1682, 24-VOLT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR85519 PLUG 1
2 R123593 NUT 1 (SUB FOR R51937, THIS APPLICATION)
3 RE60027 FUEL LINE 1
4 RE68748 TUBE 3
5 RE19797 CLAMP 2
6 19M7300 CAP SCREW 2 M6 X 10
7 RE59447 FUEL LINE 1 NO. 1
8 RE59448 FUEL LINE 1 NO. 2
9 RE59449 FUEL LINE 1 NO. 3
10 RE59450 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7300 CAP SCREW 1 M6 X 10
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE63610 FUEL INJECTION PUMP 1 -717831 (A) (CODE 1656) 12 VOLT STANADYNE DB4
RE60096 FUEL INJECTION PUMP 1 -717831 (A) (CODE 1677) 24 VOLT STANADYNE DB4
RE67564 FUEL INJECTION PUMP 1 -717831 (A) (CODE 1608) 12 VOLT STANADYNE DB4
RE67566 FUEL INJECTION PUMP 1 -717831 (A) (CODE 1682) 24 VOLT STANADYNE DB4
.................. FUEL INJECTION PUMP 1 -717811 (A) (CODE 1601) 12-VOLT STANADYNE DB2
(WITHOUT COLD START ADVANCE) ( RE67557 NO
LONGER AVAILABLE) (SUB FOR RE61649) (SUB
RE502886 OR RE502711)
RE67558 FUEL INJECTION PUMP 1 -717811 (A) (CODE 1603) 12-VOLT STANADYNE DB4, (SUB
FOR RE63555)
.................. FUEL INJECTION PUMP 1 -717811 (A) (CODE 1671) 12-VOLT STANADYNE DB2
(WITHOUT COLD START ADVANCE) ( RE67559 NO
LONGER AVAILABLE) (SUB FOR RE60081) (SUB
RE502714)
RE67560 FUEL INJECTION PUMP 1 -717811 (A) (CODE 1673) 12-VOLT STANADYNE DB4, (SUB
FOR RE60085)
RE67561 FUEL INJECTION PUMP 1 -717811 (A) (CODE 1674) 24-VOLT STANADYNE DB4, (SUB
FOR RE60089)
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1 (SUB FOR R48600)
25 R91360 NUT 1 M14
26 R63604 FITTING 1 (SUB FOR RE60028, THIS APPLICATION)
27 T27860 WASHER 3
28 12M7065 LOCK WASHER 3 8.100 MM
29 R502076 O-RING 1 (SUB FOR R89944)

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-15


PN=91
2200-153
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT: CODE 1601,1603,1605,1608,1611,1656,1663,1671,1673,1691,1692,1694,160R,16BF,16BG,16BJ,
16CE,16CL,16CM,16CV,16DL,16HK,16HJ,16HV,16LN,16LP,16LQ
24-VOLT: CODE 1674,1675,1677,1682,1695,160B,16BH
TP61798 -UN-18JUN99

THIS PARTS LISTING IS CONTINUED


0413-16 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=92
2200-154
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT: CODE 1601,1603,1605,1608,1611,1656,1663,1671,1673, 1691,1692,1694,160R,16BF,16BG,16BJ,
16CE,16CL,16CM,16CV,16DL,16HK,16HJ,16HV,16LN,16LP,16LQ
24-VOLT: CODE 1674,1675,1677,1682,1695,160B,16BH

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123593 NUT 2
2 AR85519 PLUG 2 ALL CODES,EXCEPT 1692,16HK,16HJ
AR85519 PLUG 1 (CODE 1692,16HK,16HJ)
3 RE68748 TUBE 2
4 RE70848 FUEL LINE 1 LEAK-OFF
5 RE19797 CLAMP 2
6 19M7923 CAP SCREW 2 M6 X 12
7 RE59447 FUEL LINE 1 NO. 1
8 RE59448 FUEL LINE 1 NO. 2
9 RE59449 FUEL LINE 1 NO. 3
10 RE59450 FUEL LINE 1 NO. 4
11 19M7865 SCREW 1 M8 X 16, NO. 2
12 R116116 BRACKET 1
13 T14050 CLAMP 1
14 14M7298 FLANGE NUT 1 M8
15 RE19799 CLAMP 1
16 19M7923 CAP SCREW 1 M6 X 12
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 14M7273 NUT 3 M8
20 R116386 STUD 3 (CODE 3601,3602)
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 .................. FUEL INJECTION PUMP 1 717812-797080 (A) (CODE 1601) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITH COLD START
ADVANCE) ( RE67557 NO LONGER AVAILABLE)
(SUB FOR RE61649) (SUB RE502711)
.................. FUEL INJECTION PUMP 1 717812-XXXXXX (A) (CODE 1601) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) ( RE67557 NO LONGER AVAILABLE)
(SUB FOR RE61649) (SUB RE502886)
RE67558 FUEL INJECTION PUMP 1 717812- (A) (CODE 1603,16LN ) 12 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER) (SUB FOR RE63555)
RE69781 FUEL INJECTION PUMP 1 735232- (A) (CODE 1605) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE67564 FUEL INJECTION PUMP 1 717832- (A) (CODE 1608,16LQ )12 VOLT STANADYNE DB4
(WITH TURBOCHARGER)
RE60237 FUEL INJECTION PUMP 1 717832- (A) (CODE 1611) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE67562 FUEL INJECTION PUMP 1 717832- (A) (CODE 1656,16LP )12VOLT STANADYNE DB4
(WITH TURBOCHARGER) (SUB FOR RE63610)
RE500949 FUEL INJECTION PUMP 1 (A) (CODE 1663,16HK) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) (SUB FOR RE71089)
.................. FUEL INJECTION PUMP 1 717812-XXXXXX (A) (CODE 1671) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) ( RE67559 NO LONGER
AVAILABLE) (SUB FOR RE60081)
RE502714 FUEL INJECTION PUMP 1 XXXXXX- (A) (CODE 1671) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER)
RE67560 FUEL INJECTION PUMP 1 717812- (A) (CODE 1673) 12 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER) (SUB FOR RE60085)
RE67561 FUEL INJECTION PUMP 1 717812- (A) (CODE 1674) 24 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER) (SUB FOR RE60089)
RE69782 FUEL INJECTION PUMP 1 752628- (A) (CODE 1675) 24 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE67563 FUEL INJECTION PUMP 1 717832- (A) (CODE 1677) 24 VOLT STANADYNE DB4 (WITH
TURBOCHARGER) (SUB FOR RE60096)
RE67566 FUEL INJECTION PUMP 1 717832- (A) (CODE 1682) 24 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE500948 FUEL INJECTION PUMP 1 (A) (CODE 1691,16HJ) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) (SUB FOR RE500831)
RE502416 FUEL INJECTION PUMP 1 781613- (A) (CODE 1692) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)

THIS PARTS LISTING IS CONTINUED


POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-17
PN=93
2200-155
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT: CODE 1601,1603,1605,1608,1611,1656,1663,1671,1673,M, 1691,1692,1694,160R,16BF,16BG,16BJ,
16CE,16CL,16CM,16CV,16DL,16GB,16HJ,16HK,16HV
24-VOLT: CODE 1674,1675,1677,1682,1695,160B,16BH
TP61798 -UN-18JUN99

THIS PARTS LISTING IS CONTINUED


0413-18 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=94
2200-156
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT: CODE 1601,1603,1605,1608,1611,1656,1663,1671,1673, 1691,1692,1694,160R,16BF,16BG,16BJ,
16CE,16CL,16CM,16CV,16DL,16GB,16HJ,16HK,16HV
24-VOLT: CODE 1674,1675,1677,1682,1695,160B,16BH

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

22 RE69779 FUEL INJECTION PUMP 1 734815- (A) (CODE 1694) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER) (WITH COLD START ADVANCE)
RE69780 FUEL INJECTION PUMP 1 734815- (A) (CODE 1695) 24 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE68827 FUEL INJECTION PUMP 1 717832- (A) (CODE 160B) 24 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE70941 FUEL INJECTION PUMP 1 (A) (CODE 160R) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE500848 FUEL INJECTION PUMP 1 742964- (A) (CODE 16BF) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
.................. FUEL INJECTION PUMP 1 734815-799778 (A) (CODE 16BG) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) ( RE69778 NO LONGER AVAILABLE)
(SUB RE502712, MAY ALSO REQUIRE WIRING
HARNESS, TEMPERATURE SWITCH, AND THERMOSTAT
COVER FOR COLD CLIMATE APPLICATION)
RE502712 FUEL INJECTION PUMP 1 799779- (A) (CODE 16BG) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITH COLD START
ADVANCE)
.................. FUEL INJECTION PUMP 1 734815-XXXXXX (A) (CODE 16BH) 24 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) ( RE500873 NO LONGER AVAILABLE)
(SUB RE502715, MAY ALSO REQUIRE WIRING
HARNESS, TEMPERATURE SWITCH, AND THERMOSTAT
COVER FOR COLD CLIMATE APPLICATION)
RE502715 FUEL INJECTION PUMP 1 XXXXXX- (A) (CODE 16BH) 24 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITH COLD START
ADVANCE)
RE500589 FUEL INJECTION PUMP 1 (A) (CODE 16BJ) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER)
RE501180 FUEL INJECTION PUMP 1 (A) (CODE 16CE) 12 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER)
.................. FUEL INJECTION PUMP 1 -798422 (A) (CODE 16CL) 12 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER) (WITHOUT COLD START
ADVANCE) ( RE501364 NO LONGER AVAILABLE)
(SUB RE502713, MAY ALSO REQUIRE WIRING
HARNESS, TEMPERATURE SWITCH, AND THERMOSTAT
COVER FOR COLD CLIMATE APPLICATION)
RE502713 FUEL INJECTION PUMP 1 798423- (A) (CODE 16CL) 12 VOLT STANADYNE DB4
(WITHOUT TURBOCHARGER) (WITH COLD START
ADVANCE)
RE501365 FUEL INJECTION PUMP 1 (A) (CODE 16CM) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE501346 FUEL INJECTION PUMP 1 (A) (CODE 16CV) 12 VOLT STANADYNE DB4 (WITH
TURBOCHARGER)
RE70452 FUEL INJECTION PUMP 1 (A) (CODE 16DL) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER)
RE502711 FUEL INJECTION PUMP 1 797081- (A) (CODE 16GB) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER) (WITH COLD START
ADVANCE)
RE502886 FUEL INJECTION PUMP 1 XXXXXX- (A) (CODE 16GC) 12 VOLT STANADYNE DB2
(WITHOUT TURBOCHARGER)
RE503258 FUEL INJECTION PUMP 1 (A) (CODE16HV)(DIRECT DRIVE AIR COMPRESSER)
12 VOLT STANADYNE DB2
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1
25 R91360 NUT 1 M14
26 R67364 ELBOW FITTING 1
27 12M7065 LOCK WASHER 3 8.100 MM
28 T27860 WASHER 3 8.738 X 17.475 X 1.651 MM
29 R502076 O-RING 1 DB4, (SUB FOR R89944)
T16318 O-RING 1 DB2
30 R51936 PACKING 1 (CODE 1692, 16HK, 16HJ)
31 16M2605 RIVET 1 (CODE 1692, 16HK, 16HJ)

(A) SEE YOUR AUTHORIZED PUMP REPAIR STATION FOR INTERNAL PARTS

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-19


PN=95
2200-157
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT:( CODE 16GL,16LM,16KE)
TP61886 -UN-18JUN99

THIS PARTS LISTING IS CONTINUED


0413-19A POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=96
2200-158
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
(STANADYNE)
12-VOLT:( CODE 16GL,16LM,16KE) ,

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123593 NUT 2
2 AR85519 PLUG 2
3 RE68748 TUBE 2
4 RE70848 FUEL LINE 1 LEAK-OFF
5 RE19797 CLAMP 2
6 19M7923 CAP SCREW 2 M6 X 12
7 RE59447 FUEL LINE 1 NO. 1
8 RE59448 FUEL LINE 1 NO. 2
9 RE59449 FUEL LINE 1 NO. 3
10 RE59450 FUEL LINE 1 NO. 4
11 R67364 ELBOW FITTING 1 NO. 2
12 12M7065 LOCK WASHER 3 8.100 MM
13 T27860 WASHER 3
14 14M7273 NUT 3 M8
15 RE19799 CLAMP 1
16 19M7923 CAP SCREW 1 M6 X 12
17 51M7040 O-RING 1 9.300 X 2.200 MM (0.366" X 0.087")
18 RE60029 FITTING 1
19 R502076 O-RING 1
T16318 O-RING 1 (CODE 16KE)
20 R116386 STUD 3
21 26H10 SHAFT KEY 1 3.962 X 15.875 MM (5/32" X 5/8")
22 RE502706 FUEL INJECTION PUMP 1 (A) (CODE 16GL) 12 VOLT STANADYNE DB4
RE502711 FUEL INJECTION PUMP 1 (A) (CODE 16LM) 12VOLT STANADYNE DB2
RE503560 FUEL INJECTION PUMP 1 (A) (CODE 16KE) 12VOLT STANADYNE DB2
23 R132267 GEAR 1 (60 TEETH)
24 R132874 WASHER 1
25 R91360 NUT 1 M14

THIS PARTS LISTING IS CONTINUED


POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-19B
PN=97
2200-159
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
CODE 1667 12-VOLT NIPPONDONSO
TP55180 -UN-12AUG97

THIS PARTS LISTING IS CONTINUED


0413-20 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=98
2200-160
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION SYSTEM
CODE 1667 12-VOLT NIPPONDONSO

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123593 NUT 1 LEAK-OFF


2 RE68748 TUBE 3
3 AR85519 PLUG 1
4 RE19797 CLAMP 2
5 RE500088 FUEL LINE 1 NO. 4, (SUB FOR RE60184)
6 RE500087 FUEL LINE 1 NO. 3, (SUB FOR RE60183)
7 RE19799 CLAMP 1
8 RE500086 FUEL LINE 1 NO. 2, (SUB FOR RE60182)
9 RE500085 FUEL LINE 1 NO. 1, (SUB FOR RE60181)
10 RE502173 FITTING 1 (SUB FOR RE60185)
11 RE60175 FUEL LINE 1

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0413-21


PN=99
2200-161
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP AND INJECTION PUMP LUBE LINE
CODE 1667 12-VOLT NIPPONDONSO
TP60743 -UN-11SEP98

THIS PARTS LISTING IS CONTINUED


0413-22 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=100
2200-162
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP AND INJECTION PUMP LUBE LINE
CODE 1667 12-VOLT NIPPONDONSO

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19H3336 CAP SCREW 4 3/8" X 7/8"


2 R63845 WASHER 4
3 R500084 GEAR 1 (60 TEETH) (SUB FOR R126305)
4 RE59968 FUEL INJECTION PUMP 1 (NIPPONDENSO 12-VOLT)
R73864 O-RING 1
5 RE60031 FITTING 2
6 R63604 FITTING 2
7 19M7865 SCREW 1 M8 X 16
8 T74410 CLAMP 1 -XXXXXX
9 R56588 STRAP 1 -XXXXXX
10 14M7298 FLANGE NUT 1 -XXXXXX M8
11 19M7783 SCREW 1 M10 X 16, (SUB FOR 19M7557)
12 RE60179 ANEROID LINE 1 -XXXXXX ANEROID
RE502508 ANEROID LINE 1 XXXXXX-
13 RE60028 FITTING 2
14 RE60063 OIL LINE 1 LUBE
15 14M7274 NUT 4 M10
16 R121735 STUD 4 -703904 (CODE 3604) (SUB R134212)
R134212 STUD 4 703905- (CODE 3604)
17 R73864 O-RING 1

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0413-23


PN=101
2200-163
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP LEVERS AND TRANSFER PUMP (NIPPONDENSO)
D’INJECTION
EINSPRITZ
D’INIEZIONE
DE INYECCION
INSPRUTNING
TP61966 -UN-23AUG99

THIS PARTS LISTING IS CONTINUED


0413-24 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=102
2200-164
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP PRIMER AND FUEL PUMP
(CODE 1667 12-VOLT NIPPONDONSO)

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 51M7041 O-RING 3 11.300 X 2.200 MM


2 R64995 RETAINER 1
3 R135164 LEVER 1 SHUT-OFF
4 R64989 LOCK NUT 1
5 R135874 LEVER 1 THROTTLE
6 R65437 CAP SCREW 1
7 R64967 CONTROL LEVER 1
8 R64969 SCREW 1
9 R64854 WASHER 1
10 RE500376 HAND PRIMER 1
11 RE500375 FUEL PUMP 1 TRANSFER PUMP
12 R500220 GASKET 1
13 RE500374 CONTROL VALVE 1
14 R64857 WASHER 1
15 RE502173 FITTING 1 (SUB FOR RE60185)
16 51M7039 O-RING 3
17 R64968 SHAFT KEY 1
18 R73885 SCREW 1
19 R77536 JAW 1 CLAMPING
20 R78773 PACKING 1
21 R73864 O-RING 1
22 R73821 O-RING 4
23 R64997 O-RING 1
24 RE60031 FITTING 2
25 R64861 WASHER 1
26 R502362 SEAL 1
27 R64927 O-RING 1
28 .................. SPRING 2
29 .................. VALVE 2
30 .................. SPINDLE 1
31 .................. PLUNGER 1
32 .................. SPRING 1
33 .................. PIPE PLUG 1
34 .................. HOUSING 1
35 .................. ROLLER 1
36 .................. SNAP RING 1

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-25


PN=103
2200-165
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP SOLENOID SHUT-OFF
CODE 1667 12-VOLT NIPPONDONSO
TP49408 -UN-29APR96

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R131963 BRACKET 1
2 19M7784 SCREW 1 M10 X 20
3 24M7213 WASHER 1 10.500 X 25 X 4 MM
4 14M7444 NUT 1 M10
5 RE502473 SOLENOID 1 (SUB FOR RE67325)
6 19M7862 SCREW 4 M6 X 20
7 .................. CAP SCREW 1
8 .................. NUT 1
9 14M7303 FLANGE NUT 4 M6

0413-26 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)


PN=104
2200-166
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP ANEROID FUEL LINE
(CODE 1610,1683,160C,160D)
(ENGINE SERIAL # -722906)
TP55166 -UN-13AUG97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE60028 FITTING 1
2A RE60009 FUEL LINE 1 -722906
2B RE70217 FUEL LINE 1 722907-
3 RE60028 FITTING 1 -722906
4 RE502173 FITTING 1 722907- (SUB FOR RE60185)
5 19M7865 SCREW 1 722907- M8 X 16
6 R123324 CLAMP 1 722907-
7 T74410 CLAMP 1 722907-
8 14M7298 FLANGE NUT 1 722907- M8

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-27


PN=105
2200-167
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
FUEL INJECTION PUMP ANEROID FUEL LINE
(CODE 1610,1683,160C,160D)
(ENGINE SERIAL # 722907- )
TP61772 -UN-06NOV98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE60028 FITTING 1
2 RE502670 FUEL LINE 1
3 19M7783 SCREW 1 M10 X 16
4 RE502173 FITTING 1
5 19M7865 SCREW 1 M8 X 16
6 R123324 CLAMP 1
7 T74410 CLAMP 2
8 14M7298 FLANGE NUT 1 M8

0413-28 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=106
2200-168
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
COLD START ADVANCE KIT
FOR ENGINES EQUIPPED WITH STANADYNE DB2 AND DB4 INJECTION PUMPSWITH COLD START ADVANCE CAPABILITY
TP61899 -UN-02JUL99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 K40003 LOCK NUT 1


2 R501517 STEEL 1 COIL ASSEMBLY
3 R501516 VALVE 1
4 R501519 SEAL 1
5 R77551 O-RING 1 5.280 X 1.778 MM (0.208" X 0.070")
6 RE502747 KIT 1 COLD ADVANCE
7 R78048 TERMINAL NIPPLE 1

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0413-29


PN=107
2200-169
TM 5-3805-280-24P

ENGINE 4
FUEL INJECTION SYSTEM 0413
MEMORANDA

0413-30 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=108
2200-170
TM 5-3805-280-24P

ENGINE 4
INTAKE MANIFOLD 0414
AIR INLET HEATER FOR USE WITH LUCAS INJECTION PUMP
(CODE 4311)
TP58423 -UN-18MAR99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE70731 TUBE 1
2 19M8292 SCREW 2 M10 X 50
3 R133893 GASKET 1
4 R501459 GASKET 1
5 RE502668 HEATER 1
6 AT141011 RELAY 1 12-VOLT
7 .................. SCREW 2

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0414-1


PN=109
2200-171
TM 5-3805-280-24P

ENGINE 4
INTAKE MANIFOLD 0414
AIR INLET
CODE 1701,1702,1704,1705,1709,1712,1724
(ENGINE SERIAL # -XXXXXX)
TP60713 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0414-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=110
2200-172
TM 5-3805-280-24P

ENGINE 4
INTAKE MANIFOLD 0414
AIR INLET
(ENGINE SERIAL # -XXXXXX)
CODE 1701,1702,1704,1705,1709,1712,1724

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R110531 CLAMP 2 (CODE 1701,1702,1704) (SUB FOR AR65294, THIS


APPLICATION)
2 R56551 HOSE 1 (CODE 1701,1702,1704)
3 RE59341 AIR INTAKE 1 (CODE 1701)
4 19M7785 SCREW 2 (CODE 1701,1702,1704,1709) M10 X 25
5 RE502903 PLUG 1 (CODE 1701,1702,1704,1709,1712,1724) (SUB FOR
RE60071, THIS APPLICATION)
6 R81275 GASKET 1
7 19M7784 SCREW 1 (CODE 1702,1709) M10 X 20
8 RE64105 AIR INTAKE 1 (CODE 1702) (SUB RE502492)
9 T30202 LINE 1 (CODE 1704)
10 RE59970 AIR INTAKE 1 (CODE 1704)
11 R123569 AIR INTAKE 1 (CODE 1705)
12 R110531 CLAMP 2 (CODE 1704,1709) (SUB FOR AR65294, THIS
APPLICATION)
13 RE64103 AIR INTAKE 1 (CODE 1709) (SUB RE502493)
14 R500394 SCREW 2 (CODE 1705) (SUB FOR (2) 19M7835, (2) 19M7550
AND (2) 24M7096, THIS APPLICATION)
15 RE70366 AIR INTAKE 1 (CODE 1705,1712)
16 R56551 HOSE 1 (CODE 1704)
17 RE46684 PLUG 1 (CODE 1712,1724)
18 19M7786 SCREW 2 (CODE 1712,1724) M10 X 30
19 RE70723 AIR INTAKE 1 (CODE 1724) (SUB RE501895)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0414-3


PN=111
2200-173
TM 5-3805-280-24P

ENGINE 4
INTAKE MANIFOLD 0414
AIR INLET WITH AIR HEATER SPACER
(ENGINE SERIAL # XXXXXX- )
CODE 1701,1702,1704,1705,1709,1724
SPACER,AIR HEATER
TP61790 -UN-16DEC98

THIS PARTS LISTING IS CONTINUED


0414-4 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=112
2200-174
TM 5-3805-280-24P

ENGINE 4
INTAKE MANIFOLD 0414
AIR INLET WITH AIR HEATER SPACER
CODE 1701,1702,1704,1705,1709,1712,1724
(ENGINE SERIAL # XXXXXX- )

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R110531 CLAMP 2 (CODE 1701,1702,1704)


2 R56551 HOSE 1 (CODE 1701,1702,1704)
3 RE502491 AIR INTAKE 1 (CODE 1701)
4 19M8292 SCREW 2 M10 X 25
5 RE60071 PLUG 1 -XXXXXX (CODE 1701,1702,1704,1709,1712,1724) (SUB
RE502903)
6 R81275 GASKET 1
7 19M7784 SCREW 1 (CODE 1702,1709) M10 X 20
8 RE502492 AIR INTAKE 1 (CODE 1702)
9 T30202 LINE 1 (CODE 1704)
10 RE501892 AIR INTAKE 1 (CODE 1704)
11 R501480 AIR INTAKE 1 (CODE 1705)
12 R110531 CLAMP 2 (CODE 1704,1709)
13 RE502493 AIR INTAKE 1 (CODE 1709)
14 R133893 GASKET 1
15 RE500036 INTAKE MANIFOLD 1 (CODE 1705,1712)
16 R56551 HOSE 1 (CODE 1704)
17 RE46684 PLUG 1 (CODE 1724)
18 R501472 SPACER 1 WITHOUT AIR INLET HEATER
19 RE501895 AIR INTAKE 1 (CODE 1724)
20 RE502903 FITTING 1 (SUB FOR RE60071)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0414-5


PN=113
2200-175
TM 5-3805-280-24P

ENGINE 4
ENGINE BALANCER 0415
ENGINE BALANCER SHAFT
CODE 4501 - BALANCER SHAFT
TP59252 -UN-25FEB98

THIS PARTS LISTING IS CONTINUED


0415-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=114
2200-176
TM 5-3805-280-24P

ENGINE 4
ENGINE BALANCER 0415
ENGINE BALANCER SHAFT
CODE 4501,4502 - BALANCER SHAFT

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R115299 BUSHING 6
2A R134358 WEIGHT 4 700877-776566 (CODE 4501) (SUB R500650)
R134359 WEIGHT 4 700877-776566 (CODE 4502) (SUB R500265)
2B R500650 WEIGHT 4 776567- (CODE 4501)
R500265 WEIGHT 4 776567- (CODE 4502)
3 T28745 BOLT 4 700877-776566
4 T15634 NUT 4 700877-776566
5 R120639 GEAR 1 L.H. (15 TEETH)
6 R116078 PLATE 2
7A 26M4224 SHAFT KEY 2 -776566 4 X 16 MM
7B 34M7089 DOWEL PIN 1 776567- 4 X 12 MM
8A RE52196 BALANCER SHAFT 1 -700876 L.H. SHAFT, (MARKED R115301) (SUB RE69365,
RE36364, (4) R134358, (4) T15634 AND (4)
T28745)
RE69365 BALANCER SHAFT 1 700876-776566 L.H. SHAFT, (MARKED R134357) (SUB RE500449)
8B RE500449 BALANCER SHAFT 1 776567- (MARKED R500266)
9 19M8998 SCREW 4 M8 X 12, (SUB FOR 19M7864, THIS APPLICATION)
10 R120637 GEAR 1 R.H. (15 TEETH)
11A RE52197 BALANCER SHAFT 1 -700876 R.H. SHAFT, (MARKED R115301) (SUB RE69364,
RE69365, (4) R134358, (4) T15634 AND (4)
T28745)
RE69364 BALANCER SHAFT 1 700877-776566 (MARKED R134357) (SUB RE500448)
11B RE500448 BALANCER SHAFT 1 776567- (MARKED R500668)
12 19M8882 SCREW 8 776567- M8 X 40, (SUB FOR 19M7798, THIS APPLICATION)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0415-3


PN=115
2200-177
TM 5-3805-280-24P

ENGINE 4

TURBOCHARGER
CODE 6501,6503,6509,AND 6519 TURBOCHARGER
CODE 6520,6523 AND 6524 TURBOCHARGER
TP53290 -UN-01JUL96

THIS PARTS LISTING IS CONTINUED


0416-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=116
2200-178
TM 5-3805-280-24P

ENGINE 4

TURBOCHARGER
CODE 6501,6503,6509,AND 6519 TURBOCHARGER
CODE 6520, 6523 AND 6524 TURBOCHARGER

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M8162 CAP SCREW 4 M10 X 40


19M7785 SCREW 4 M10 X 25, (CODE 6503 6523 AND 6524)
2 RE60069 TURBOCHARGER 1 REMANUFACTURED (CODE 6501, 6519 AND 6520)
RE60076 TURBOCHARGER 1 REMANUFACTURED (CODE 6503, 6523 AND 6524)
3 M87733 ADAPTER 2
4 R63548 O-RING 2
5 RE60069 TURBOCHARGER 1 REMANUFACTURED (CODE 6509)
RE26409 KIT 1 HARDWARE (CODE 6519)
6 19M7785 SCREW 4 M10 X 25, (CODE 6509)
7 R92097 GASKET 1 (CODE 6501, 6509, 6519, AND 6520)
8 R123572 GASKET 1 (CODE 6503, 6523 AND 6524)
9 14M7296 FLANGE NUT 4 M10, (CODE 6501 6509 6519 AND 6520)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0416-3


PN=117
2200-179
TM 5-3805-280-24P

ENGINE 4

TURBOCHARGER OIL LINES


CODE 6501,6503,6509 AND 6519 TURBOCHARGER
CODE 6520,6523 AND 6524 TURBOCHARGER
TP59254 -UN-16MAR98

THIS PARTS LISTING IS CONTINUED


0416-4 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=118
2200-180
TM 5-3805-280-24P

ENGINE 4

TURBOCHARGER OIL LINES


CODE 6501,6503,6509 AND 6519 TURBOCHARGER
CODE 6520,6523 AND 6524 TURBOCHARGER

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE503208 BULK HOSE 1 (SUB FOR RE59922) (CODE 6501 AND 6503)
RE501260 OIL LINE 1 (SUB FOR RE59468) (CODE 6519,6520,6523 AND
6524)
RE503209 OIL LINE 1 (SUB FOR RE55514) (CODE 6509)
2 T77613 O-RING 2 0.364" X 0.070"
3 38H5154 ELBOW FITTING 1 (45°) (CODE 6520 AND 6524)
38H5035 ELBOW FITTING 1 (90°) (CODE 6501 AND 6503)
4 51M7042 O-RING 2 13.300 X 2.200 MM
5 19M7866 SCREW 2 M8 X 20
6 RE54885 HOSE FITTING 1 (SUB FOR R120757)
7 RE65978 CLAMP 2 (SUB FOR RE62322)
8 .................. HOSE 1 (MAKE FROM R120013 CUT TO LENGTH)
9 RE59547 OIL LINE 1 (CODE 6501, 6503, 6519, 6520, 6523 AND 6524)
10 R123570 GASKET 1
11 38H5037 ADAPTER 1 (CODE 6519 AND 6523)
12 RE60003 OIL LINE 1 (CODE 6509)
13 R63548 O-RING 1 (CODE 6509)
14 T112804 ELBOW FITTING 1 (CODE 6509)
15 51M7045 O-RING 1 (CODE 6509)
16 RE60010 ELBOW FITTING 1 (CODE 6509)
17 P40098 ADAPTER 1 (CODE 6509)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0416-5


PN=119
2200-181
TM 5-3805-280-24P

ENGINE 4
WATER PUMP 0417
WATER PUMP ASSEMBLY
(CODE 4401, 4402)
TP50847 -UN-16JUN98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. IMPELLER 1 (MARKED R121036)


2 .................. SEAL 1
3 .................. HOUSING 1
4 .................. BALL BEARING 1
5 .................. RING 1
6 .................. SHAFT 1
7 A364R SNAP RING 1
8 51M7043 O-RING 1 15.300 X 2.200 MM
9 R123226 GASKET 1
10 RE46685 PLUG 1
11 19M7796 SCREW 3 M6 X 30
12 19M7863 SCREW 5 M6 X 25
13 R123417 GASKET 1
14 R98527 FILTER 2 (USE WITH RE70683)
R100369 FILTER 2 (USE WITH RE500737)
15 RE71240 KIT 1 (SUB FOR RE59407)
16 RE500737 WATER PUMP 1 (MARKED RE500737, RE56737 OR RE70683) (SUB
FOR RE56737 AND RE70683)

0417-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)


PN=120
2200-182
TM 5-3805-280-24P

ENGINE 4
WATER PUMP 0417
WATER PUMP ASSEMBLY
CODE 2002 WATER PUMP PULLEY
CODE 5701,5702,5706,5707, WATER PUMP INLET
TP61745 -UN-30SEP98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R121038 SHEAVE 1 (CODE 2002)


2 19M7774 SCREW 3 M6 X 12, (CODE 2002)
3 R121635 ADAPTER 1 (CODE 5702)
4 R121634 FILLER NECK 1 (CODE 5701)
5 R89944 O-RING 1 (CODE 5701, 5702 ,5706,5707)
6 19M7867 SCREW 2 M8 X 25, (CODE 5701 ,5706 ,5707)
19M7867 SCREW 1 M8 X 25, (CODE 5702)
7 19M7802 SCREW 1 M8 X 65, (CODE 5702)
8 RE71599 HOUSING 1 (CODE 5706)
9 RE501453 PIPE ELBOW 1 (CODE 5707)

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0417-3


PN=121
2200-183
TM 5-3805-280-24P

ENGINE 4
THERMOSTATS, HOUSING AND WATER PIPING 0418
THERMOSTAT AND COVER
CODE 2101,2102,2104.2105,2109 AND 2112 THERMOSTAT COVER
CODE 2201 THERMOSTAT
TP60778 -UN-06NOV98

THIS PARTS LISTING IS CONTINUED


0418-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=122
2200-184
TM 5-3805-280-24P

ENGINE 4
THERMOSTATS, HOUSING AND WATER PIPING 0418
THERMOSTAT AND COVER
CODE 2101,2102,2104,2105,2109 AND 2112 THERMOSTAT COVER
CODE 2201 THERMOSTAT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R131016 COVER 1 (CODE 2101,2104,2109) (WITHOUT COLD ADVANCE


START PORT) (SUB FOR R121415) (ALSO ORDER
19M8292 AND (2) RE46684)
2 19M7658 CAP SCREW 1 (CODE 2101,2104,2109) M10 X 50, (USE WITH
R121415)
19M8292 SCREW 1 (CODE 2101,2104,2109) M10 X 50, (USE WITH
R131016)
19M7809 SCREW 1 (CODE 2102, 2105, 2112) M10 X 70
3A R26375 O-RING 2 (CODE 2101,2104,2109) 16.358 X 2.210 MM
(0.644" X 0.087") (USE WITH R121415)
3B 51M7041 O-RING 2 (CODE 2101,2104,2109) 11.300 X 2.200 MM, (USE
WITH R131016)
4A R39112 FITTING 2 (CODE 2101,2104,2109) (USE WITH R121415)
4B RE46684 PLUG 2 (CODE 2101,2104,2109) (USE WITH R131016)
5 19M7786 SCREW 2 M10 X 30
6 19M7801 SCREW 1 M8 X 60, (CODE 2101, 2102, 2104, 2105)
19M7788 SCREW 1 (CODE 2112) M12 X 25
7 RE64354 THERMOSTAT 1 82° C (180° F)
8 R123226 GASKET 1
9 R501144 TUBE 1 (CODE 2101, 2104) (SUB FOR R123588)
R123629 TUBE 1 (CODE 2102, 2105)
R501029 TUBE 1 (CODE 2112)
10 R135896 GASKET 1 (SUB FOR R121416)
11 19M7801 SCREW 1 M8 X 60, (ON TIMING COVER)
12 R123324 CLAMP 1
13 28H860 WASHER 1 (CODE 2101, 2102) 0.423" X 0.675" X 3/8"
(SPACER)
28H1720 BUSHING 1 0.423" X 0.675" X 27/32"
14 R123323 CLAMP 1
15 RE46684 PLUG 1 -797080 (CODE 2102, 2105, 2112)
RE46684 PLUG 2 797081- (CODE 2102, 2105, 2112)
16 51M7041 O-RING 1 -797080 (CODE 2102, 2105, 2112) 11.300 X 2.200 MM
51M7041 O-RING 2 797081- (CODE 2102, 2105, 2112) 11.300 X 2.200 MM
17A .................. COVER 1 -797080 (CODE 2102, 2105, 2112) (WITHOUT COLD START
ADVANCE PORT) ( R123426 NO LONGER
AVAILABLE) (SUB R501556) (ALSO ORDER ONE
RE46684 PLUG)
17B R501556 COVER 1 797081- (CODE 2102, 2105, 2112) (WITH COLD START
ADVANCE PORT)
18 15H624 PIPE PLUG 3 (CODE 2102, 2105, 2112) 1/2"

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0418-3


PN=123
2200-185
TM 5-3805-280-24P

ENGINE 4
THERMOSTATS, HOUSING AND WATER PIPING 0418
THERMOSTAT AND COVER
CODE 2124, 2125, 2126, 2127
CODE 2201 THERMOSTAT
TP60777 -UN-06NOV98

THIS PARTS LISTING IS CONTINUED


0418-4 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=124
2200-186
TM 5-3805-280-24P

ENGINE 4
THERMOSTATS, HOUSING AND WATER PIPING 0418
THERMOSTAT AND COVER
(WITH COLD ADVANCE START PORT)
CODE 2124, 2125, 2126, 2127
CODE 2201 THERMOSTAT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R501130 COVER 1 (CODE 2124, 2126) (WITH COLD ADVANCE START


PORT)
2 19M8292 SCREW 1 (CODE 2124, 2126) M10 X 50
19M7809 SCREW 1 (CODE 2125, 2127) M10 X 70
3 51M7041 O-RING 3 (CODE 2124, 2126) 11.300 X 2.200 MM
51M7041 O-RING 2 (CODE 2125, 2127) 11.300 X 2.200 MM
4 RE46684 PLUG 3 (CODE 2124, 2126)
RE46684 PLUG 2 (CODE 2125, 2127)
5 19M7786 SCREW 1 M10 X 30
6 19M7788 SCREW 1 M12 X 25
7 RE64354 THERMOSTAT 1 82° C (180° F)
8 R123226 GASKET 1
9 R501144 TUBE 1 (CODE 2124)
R123629 TUBE 1 (CODE 2125)
R135179 TUBE 1 (CODE 2126)
R501029 TUBE 1 (CODE 2127)
10 R135896 GASKET 1
11 19M7801 SCREW 1 M8 X 60, (ON TIMING COVER)
12 R123324 CLAMP 1
13 28H860 WASHER 1
14 R123323 CLAMP 1
15 R501556 COVER 1 (CODE 2125, 2127) (WITH COLD ADVANCE START
PORT)
16 15H624 PIPE PLUG 3 (CODE 2125, 2127)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0418-5


PN=125
2200-187
TM 5-3805-280-24P

ENGINE 4

ENGINE OIL COOLER


CODE 5901 (4045TF150, 4045TF250, 4045HF150)
CODE 5904 (4045DF150, 4045TF151)
TP55338 -UN-08APR98

THIS PARTS LISTING IS CONTINUED


0419-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=126
2200-188
TM 5-3805-280-24P

ENGINE 4

ENGINE OIL COOLER


CODE 5901 (4045TF150, 4045TF250, 4045HF150)
CODE 5904 (4045DF150, 4045TF151)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE67231 SCREW 6 M6 X 16 (WITH PRE-APPLIED SEALANT)


2 RE59296 OIL COOLER 1 (CODE 5901)(5 PLATE)
RE59812 OIL COOLER 1 (CODE 5904)(3 PLATE)
3 R123501 GASKET 1
4 T122075 O-RING 2
5 R123471 HOUSING 1
6 RE46685 PLUG 1
7 RE46686 PLUG 1
8 R501428 GASKET 1 (SUB FOR R123502)
9 R61105 O-RING 2
10 R115252 TUBE 1
11 R135177 ADAPTER 1 (SUB FOR R123472)
12 19M7970 SCREW 2 M8 X 100
13 RE67238 SCREW 1 M8 X 20 (WITH PRE-APPLIED SEALANT)
14 19M7802 SCREW 2 M8 X 65

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0419-3


PN=127
2200-189
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTER AND FUEL LINES
CODE 3515,3516,3530,3531 AND 3563
TP61812 -UN-07APR99

THIS PARTS LISTING IS CONTINUED


0420-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=128
2200-190
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTER AND FUEL LINES
CODE 3515,3516 3530,3531 AND 3563

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE51649 KIT 1 FUEL FILTER


2 RE60037 FUEL LINE 1
R74012 SEALING WASHER 2 (NOT ILLUSTRATED)
3 51M7040 O-RING 1
4 RE59487 FITTING 2 -706488 (CODE 3530,3531)SAE
RE60029 FITTING 2 706489- (CODE 3515,3516,3563) METRIC
5 RE56323 PLUG 2 -706488 (CODE 3530,3531)SAE
RE46686 PLUG 1 706489- (CODE 3515,3516)METRIC
6 .................. O-RING 1
7 .................. PLUG 1
8A 19M7785 SCREW 2 -795805 M10 X 25
8B 19M8328 SCREW 2 795806- M10 X 25
9 RE50752 SEAL KIT 1 FUEL FILTER
10 RE62418 FUEL FILTER 1 (CODE 3515,3516,3563)
RE60021 FUEL FILTER 1 (CODE 3530,3531)
11 RE63181 FILTER HEAD 1 -706488 NO LONGER AVAILABLE, (CODE 3530,3531)SAE,
(SUB RE500160) (ALSO ORDER (2) RE60029 AND
(2) 51M7040)
RE60022 FILTER HEAD 1 706489- NO LONGER AVAILABLE, (CODE 3515,3516)METRIC,
(SUB RE500160)
12 RE60006 FUEL LINE 1 (CODE 3515,3530)
RE60025 FUEL LINE 1 (CODE 3516,3531,3563)
13 14M7298 FLANGE NUT 1 M8
14 T14050 CLAMP 1
15 R116116 BRACKET 1
16 19M7865 SCREW 1 M8 X 16
17 RE60854 KIT 1 DRAIN VALVE
18 RE500160 KIT 1 FINAL FILTER
19 R56588 STRAP 1 (SUB FOR R501523) (USE WITH CODE 2822)EXHAUST
MANIFOLD
20 24M7096 WASHER 2 795806-

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0420-3


PN=129
2200-191
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTERS AND FUEL LINES
CODE 3519,3520,3534 AND 3535 FILTER
TP55319 -UN-14MAY98

THIS PARTS LISTING IS CONTINUED


0420-4 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=130
2200-192
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTER AND FUEL LINES
CODE 3519,3520,3534 AND 3535 FILTER

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE51649 KIT 1 FUEL FILTER


2 51M7040 O-RING 1
3 RE59487 FITTING 2 -706488 (CODE 3534,3535)SAE
RE60029 FITTING 2 706489- (CODE 3519,3520)METRIC
4 RE60145 FUEL LINE 1 (CODE 3519,3534)
RE60147 FUEL LINE 1 (CODE 3520,3535)
5 RE56323 FITTING PLUG 2 -706488 (CODE 3534,3535)SAE
RE46686 PLUG 2 706489- (CODE 3519,3520)METRIC
6 R123621 BRACKET 1
7 RE62418 FILTER ELEMENT 1 -706488 (CODE 3534,3535)SAE
RE60021 FUEL FILTER 1 706489- (CODE 3519,3520)METRIC
8 RE50752 SEAL KIT 1 FUEL FILTER
9 RE60146 FUEL LINE 1
R74012 SEALING WASHER 2
10 19M7783 SCREW 1 M10 X 16, (SUB FOR 19M7784)
11 19M7865 SCREW 1 M8 X 16
12 T14050 CLAMP 1
13 R56588 STRAP 1
14 14M7298 FLANGE NUT 1 M8
15 19M7811 SCREW 2 M10 X 90
16 RE63181 FILTER HEAD 1 -706488 NO LONGER AVAILABLE, (SUB RE500160) (CODE
3534,3535)SAE
RE60022 FILTER HEAD 1 706489- NO LONGER AVAILABLE, (SUB RE500160) (CODE
3519,3520)METRIC
17 19M7784 SCREW 2 M10 X 20
18 RE60854 KIT 1
19 24M7239 WASHER 4 10.700 X 21 X 2.500 MM
20 RE500160 KIT 1 FINAL FILTER

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0420-5


PN=131
2200-193
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTER AND FUEL LINES CODE 3528
FILTRE A COMBUSTIBLE
KRAFSTOFFILTER
FILTRO COMBUSTIBILE
FILTRO DE COMBUSTIBLE
BRAENSLEFILTER
TP61799 -UN-19JAN99

THIS PARTS LISTING IS CONTINUED


0420-6 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=132
2200-194
TM 5-3805-280-24P

ENGINE 4
FUEL FILTER 0420
FUEL FILTER AND FUEL LINES CODE 3528

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 28H1517 WASHER 1 -XXXXXX 0.493" X 0.675" X 1/4"


2 R81004 CLAMP 2 -XXXXXX
3 24M7096 WASHER 1 -XXXXXX 10.500 X 18 X 1.600 MM
4 19M7868 SCREW 1 -XXXXXX M8 X 30
5 19M7819 SCREW 1 M12 X 90
6 R131881 BRACKET 1 -XXXXXX
7 RE60176 FUEL LINE 1 -XXXXXX
RE500461 FUEL LINE 1 XXXXXX-
8 RE502174 ELBOW FITTING 1 (SUB FOR RE60187)
9 14M7298 FLANGE NUT 1 -XXXXXX M8
10 R123566 BRACKET 1
11 RE60031 FITTING 1
12 19M7784 SCREW 4 M10 X 20
13 RE56323 PLUG 2 -706488 SAE
RE46686 PLUG 2 706489- METRIC
14 R26286 O-RING 4
15 RE51649 KIT 1
16 RE50752 SEAL KIT 1
17 RE62419 FUEL FILTER 1 (INCLUDES O-RING, WASHER, DRAIN VALVE)
18 RE60854 KIT 1 (VALVE)
19 R120462 FITTING 2 -706488 SAE
RE60030 FITTING 2 706489- METRIC
20 RE63181 FILTER HEAD 1 -706488 SAE, (SUB RE500160)
RE60022 FILTER HEAD 1 706489- METRIC, (SUB RE500160)
21 RE60178 FUEL LINE 1 -XXXXXX
RE500462 FUEL LINE 1 XXXXXX-
22 RE500160 KIT 1 FINAL FILTER
23 19M7752 CAP SCREW 4 XXXXXX-
24 R136082 CLAMP 2 XXXXXX-
25 R136079 BRACKET 1 XXXXXX-
26 R136081 BRACKET 1 XXXXXX-

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0420-7


PN=133
2200-195
TM 5-3805-280-24P

ENGINE 4
FUEL TRANSFER PUMP 0421
FUEL TRANSFER PUMP
CODE 3701, 3702, 3799
TP61908 -UN-09AUG99

THIS PARTS LISTING IS CONTINUED


0421-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=134
2200-196
TM 5-3805-280-24P

ENGINE 4
FUEL TRANSFER PUMP 0421
FUEL TRANSFER PUMP
CODE 3701, 3702, 3799

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123273 O-RING 1 (CODE 3701,3702)


2 RE68345 FUEL PUMP 1 (CODE 3702)
3 R500271 O-RING 2 (CODE 3701, 3702)
4 R500270 FITTING 1 (CODE 3701,3702)OUTLET
5 R500269 FITTING 1 (CODE 3702)INLET
6 24M7055 WASHER 2 -XXXXXX 8.400 X 16 X 1.600 MM, (CODE 3701,3702)
7A RE66298 CAP SCREW 2 -XXXXXX
7B RE504233 CAP SCREW 2 XXXXXX-
8 R133405 PUSH ROD 1 (CODE 3701,3702)
9 R123396 COVER 1 (CODE 3799) (WITHOUT FUEL TRANSFER PUMP)
10 RE66334 CAP SCREW 2 (CODE 3799) (WITHOUT FUEL TRANSFER PUMP)
11 RE66153 FUEL PUMP 1 (CODE 3701)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0421-3


PN=135
2200-197
TM 5-3805-280-24P

ENGINE 4
FUEL TRANSFER PUMP 0421
MEMORANDA

0421-4 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=136
2200-198
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-1


PN=137
2200-199
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3001: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)
TP50841 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-2 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=138
2200-200
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3001: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE39251 NEEDLE BEARING 2


2 R50902 SNAP RING 1
3 RE39249 CLUTCH 1
4 R50901 WASHER 1 86.004 X 91.999 X 2.007 MM (3.386" X 3.622" X
0.079")
5 R100513 COVER 1
6 RE39242 SWITCH 1
7 R100511 O-RING 1 108 X 2 MM (4.252" X 0.079")
8 R100509 BUSHING 1
9 RE39244 FIELD WINDING COIL 1
10 RE39246 ARMATURE 1
11 RE39250 CARBON BRUSH HOLDER 1
12 R100512 O-RING 1 124 X 2 MM (4.882" X 0.079")
13 R100508 SCREW 1 M10 X 12.500
14 RE39247 BRUSH 1 (SUB FOR RE39248)
15 .................. STARTER MOTOR 1 (JD RE59584 24-VOLT NIPPONDENSO)
16 19M7786 SCREW 3 M10 X 30
17 .................. COVER 1
18 TY22471 CLAMP 1
19 R76477 TIE BAND 1
20 T146102 LABEL 1
21 RE45329 COVER 1
22 .................. KIT 1 (STARTER AND SOLENOID KIT) ( RE65173 NO
LONGER AVAILABLE) (SUB RE70961)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-3


PN=139
2200-201
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3001: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )
TP50833 -UN-15APR99

THIS PARTS LISTING IS CONTINUED


0422-4 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=140
2200-202
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3001: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. MOTOR 1
2 R135509 SEAL 1
3 R135510 O-RING 1
4 RE70681 SWITCH 1
5 RE70487 CLUTCH 1
6 RE71256 SCREW, WITH WASHER 1 M5 X .8
7 .................. STARTER MOTOR 1 (JD RE70475 24-VOLT NIPPONDENSO)
8 .................. COVER 1
9 R96703 TIE BAND 1
10 T146102 LABEL 1 (BYPASS START)
11 RE70756 KIT 1 (SOLENOID KIT)
12 RE70961 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
13 19M7786 SCREW 3 M10 X 30
14 R71835 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0422-5


PN=141
2200-203
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3002: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )
TP50833 -UN-15APR99

THIS PARTS LISTING IS CONTINUED


0422-6 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=142
2200-204
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3002: 24-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. MOTOR 1
2 R135509 SEAL 1
3 R135510 O-RING 1
4 RE70678 SWITCH 1
5 RE70682 CLUTCH 1
6 RE71256 SCREW, WITH WASHER 1 M5 X .8
7 .................. STARTER MOTOR 1 (JD RE69705 24-VOLT NIPPONDENSO)
8 .................. COVER 1
9 R96703 TIE BAND 1
10 T146102 LABEL 1 (BYPASS START)
11 RE70756 KIT 1 (SOLENOID KIT)
12 RE70958 KIT 1 (STARTER AND SOLENOID KIT)
13 19M7786 SCREW 3 M10 X 30
14 R71835 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0422-7


PN=143
2200-205
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3004: 12-VOLT DELCO-REMY)
TP50840 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-8 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=144
2200-206
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3004: 12-VOLT DELCO-REMY)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE49984 SWITCH 1 (SOLENOID)


2 R112923 BUSHING 1
3 R112922 STOP 1
4 RE49985 BENDIX DRIVE 1
5 RE49986 BRUSH SET 1
6 R112926 O-RING 1
7 .................. STARTER MOTOR 1 (JD RE60654 12-VOLT DELCO-REMY)
8 T146102 LABEL 1
9 R44302 TIE BAND 1
10 R76477 TIE BAND 1
11 .................. SHIELD 1
12 RE50096 KIT 1 (SOLENOID PROTECTION)
13 RE62916 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
14 19M7785 SCREW 1 M10 X 25
15 14M7296 FLANGE NUT 1 M10
16 42M7058 STUD 1
17 R71835 GASKET AR

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-9


PN=145
2200-207
TM 5-3805-280-24P

1F23 ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3005: 12-VOLT NIPPONDENSO)
TP50835 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-10 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=146
2200-208
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3005: 12-VOLT NIPPONDENSO)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R114292 SEAL 1 (SOLENOID)


2 RE54100 SWITCH 1 (SOLENOID)
3 RE51453 CLUTCH 1
4 RE59588 STARTER MOTOR 1
5 R53108 GASKET 1
6 T146102 LABEL 1
7 19M7786 SCREW 2 M10 X 30

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-11


PN=147
2200-209
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3006: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)
TP50832 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-12 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=148
2200-210
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3006: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE39251 NEEDLE BEARING 2


2 R50902 SNAP RING 1
3 RE39249 CLUTCH 1
4 R124581 WASHER 1
5 R100513 COVER 1
6 RE42777 SWITCH 1
7 R100511 O-RING 1 108 X 2 MM (4.252" X 0.079")
8 R100509 BUSHING 1
9 RE39243 FIELD WINDING COIL 4
10 RE39245 ARMATURE 1
11 RE39250 CARBON BRUSH HOLDER 1
12 R100512 O-RING 1 124 X 2 MM (4.882" X 0.079")
13 R100508 SCREW 1 M10 X 12.500
14 RE39247 BRUSH 1 (SUB FOR RE39248)
15 .................. STARTER MOTOR 1 (JD RE59589 12-VOLT NIPPONDENSO)
16 R53108 GASKET 1
17 .................. COVER 1
18 TY22471 CLAMP 1
19 R76477 TIE BAND 1
20 T146102 LABEL 1
21 RE45329 COVER 1
22 .................. KIT 1 (STARTER AND SOLENOID KIT) ( RE65176 NO
LONGER AVAILABLE) (SUB RE70957)
23 19M7786 SCREW 3 M10 X 30

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-13


PN=149
2200-211
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3006: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )
TP50833 -UN-15APR99

THIS PARTS LISTING IS CONTINUED


0422-14 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=150
2200-212
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3006: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. MOTOR 1
2 R135509 SEAL 1
3 R135510 O-RING 1
4 RE70486 SWITCH 1
5 RE70487 CLUTCH 1
6 RE71256 SCREW, WITH WASHER 1 M5 X .8
7 .................. STARTER MOTOR 1 (JD RE69704 12-VOLT NIPPONDENSO)
8 .................. COVER 1
9 R96703 TIE BAND 1
10 T146102 LABEL 1 (BYPASS START)
11 RE70756 KIT 1 (SOLENOID KIT)
12 RE70957 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
13 19M7786 SCREW 3 M10 X 30
14 R71835 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0422-15


PN=151
2200-213
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3007: 12-VOLT NIPPONDENSO)
TP60784 -UN-21DEC98

THIS PARTS LISTING IS CONTINUED


0422-16 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=152
2200-214
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3007 AND 3028: 12-VOLT NIPPONDENSO)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 T146102 LABEL 1 (BYPASS START)


2 R114317 PACKING 1
3 RE54099 SWITCH 1
4 RE23378 CLUTCH 1 -708878
RE70269 CLUTCH 1 708879-
5 .................. STARTER MOTOR 1 -708878 (12-VOLT NIPPONDENSO) ( RE54092 NO LONGER
AVAILABLE)
RE68470 STARTER MOTOR 1 708879- (12-VOLT NIPPONDENSO)
6 42M7058 STUD 1
7 14M7296 FLANGE NUT 1 M10
8 19M7786 SCREW 1 M10 X 30
9 14M7274 NUT 1 M10

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0422-17


PN=153
2200-215
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3008: 12-VOLT DELCO-REMY)
TP50834 -UN-11JUN98

THIS PARTS LISTING IS CONTINUED


0422-18 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=154
2200-216
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3008: 12-VOLT DELCO-REMY)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE49984 SWITCH 1 (SOLENOID)


2 R112923 BUSHING 1
3 R112922 STOP 1
4 RE52121 BENDIX DRIVE 1
5 RE49986 BRUSH SET 1
6 R112926 O-RING 1
7 .................. STARTER MOTOR 1 (JD RE51723 12-VOLT DELCO-REMY)
8 T146102 LABEL 1
9 R44302 TIE BAND 1
10 R76477 TIE BAND 1
11 .................. SHIELD 1
12 RE50096 KIT 1 (SOLENOID PROTECTION)
13 RE52119 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
14 19M7785 SCREW 1 M10 X 25
15 14M7296 FLANGE NUT 1 M10
16 42M7058 STUD 1
17 R71835 GASKET 1
18 12M7064 LOCK WASHER 1 5.100 MM
19 14M7297 NUT 1 M5
20 14M7274 NUT 1 M10
21 12M7066 LOCK WASHER 1 10.200 MM

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-19


PN=155
2200-217
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3009: 24-VOLT DELCO-REMY)
TP50840 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-20 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=156
2200-218
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3009: 24-VOLT DELCO-REMY)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE52122 SWITCH 1 (SOLENOID)


2 R112923 BUSHING 1
3 R112922 STOP 1
4 RE52124 BENDIX DRIVE 1
5 RE52125 BRUSH SET 1
6 R112926 O-RING 1
7 .................. STARTER MOTOR 1 (JD RE51725 24-VOLT DELCO-REMY)
8 T146102 LABEL 1
9 R44302 TIE BAND 1
10 R76477 TIE BAND 1
11 .................. SHIELD 1
12 RE50096 KIT 1 (SOLENOID PROTECTION)
13 RE52120 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
14 19M7785 SCREW 1 M10 X 25
15 14M7296 FLANGE NUT 1 M10
16 42M7058 STUD 1
17 R71835 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-21


PN=157
2200-219
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3010: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)
TP50832 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-22 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=158
2200-220
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3010: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO. -709445)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE39251 NEEDLE BEARING 2


2 R50902 SNAP RING 1
3 RE39249 CLUTCH 1
4 R50901 WASHER 1 86.004 X 91.999 X 2.007 MM (3.386" X 3.622" X
0.079")
5 R100513 COVER 1
6 RE42777 SWITCH 1
7 R100511 O-RING 1 108 X 2 MM (4.252" X 0.079")
8 R100509 BUSHING 1
9 .................. FIELD WINDING COIL 1
10 .................. ARMATURE 1
11 RE55087 CARBON BRUSH HOLDER 1
12 R100512 O-RING 1 124 X 2 MM (4.882" X 0.079")
13 R100508 SCREW 1 M10 X 12.500
14 RE39247 BRUSH 1 (SUB FOR RE39248)
15 .................. STARTER MOTOR 1 (JD RE59583 12-VOLT NIPPONDENSO)
16 R53108 GASKET 1
17 .................. COVER 1
18 TY22471 CLAMP 1
19 R76477 TIE BAND 1
20 T146102 LABEL 1
21 RE45329 COVER 1
22 .................. KIT 1 (STARTER AND SOLENOID KIT) (SUB RE65188)
23 19M7786 SCREW 3 M10 X 30

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-23


PN=159
2200-221
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3010: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )
TP50833 -UN-15APR99

THIS PARTS LISTING IS CONTINUED


0422-24 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=160
2200-222
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3010: 12-VOLT NIPPONDENSO)
(ENGINE SERIAL NO.709446- )

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. MOTOR 1
2 R135509 SEAL 1
3 R135510 O-RING 1
4 RE70680 SWITCH 1
5 RE70487 CLUTCH 1
6 RE71256 SCREW, WITH WASHER 1 M5 X .8
7 .................. STARTER MOTOR 1 (JD RE70474 12-VOLT NIPPONDENSO)
8 .................. COVER 1
9 R96703 TIE BAND 1
10 T146102 LABEL 1 (BYPASS START)
11 RE70756 KIT 1 (BYPASS START)
12 RE70960 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
13 19M7786 SCREW 3 M10 X 30
14 R71835 GASKET 1

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0422-25


PN=161
2200-223
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3011: 24-VOLT DELCO-REMY)
TP50836 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-26 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=162
2200-224
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3011: 24-VOLT DELCO-REMY)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R99695 BUSHING 2
2 RE38619 DRIVE 1
3 R62673 O-RING 1
4 R99693 O-RING 1
5 R11120 O-RING 1
6 RE500715 SOLENOID 1 (SUB FOR RE38616)
7 RE38626 ELECTRICAL COIL 1
8 RE38622 ARMATURE 1
9 R99702 O-RING 1 120.320 X 2.616 MM (4.737" X 0.103")
10 RE38704 BRUSH 1
11 R99698 BRUSH 1
12 .................. STARTER MOTOR 1 (JD RE59594 24-VOLT DELCO-REMY)
13 R53108 GASKET 1
14 AR102763 NUT 1 4.826 MM (0.190")
15 14H631 NUT 1 0.190"
16 H113196 TIE BAND 1
17 T146102 LABEL 1
18 R44302 TIE BAND 1
19 RE41759 KIT 1 (SOLENOID PROTECTION)
20 RE65189 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
21 19M7786 SCREW 3 M10 X 30

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-27


PN=163
2200-225
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3012: 12-VOLT NIPPONDENSO)
TP50837 -UN-12JUN98

THIS PARTS LISTING IS CONTINUED


0422-28 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=164
2200-226
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3012: 12-VOLT NIPPONDENSO)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE59595 STARTER MOTOR 1 (12-VOLT NIPPONDENSO)


2 RE47369 CLUTCH 1
3 RE54101 SWITCH 1 (SOLENOID)
4 19M7786 SCREW 3 M10 X 30
5 R53108 GASKET 1
6 T146102 LABEL 1

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0422-29


PN=165
2200-227
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3033: 12-VOLT ISKRA)
TP50838 -UN-03JUN98

THIS PARTS LISTING IS CONTINUED


0422-30 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=166
2200-228
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR
(CODE 3033: 12-VOLT ISKRA)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7786 SCREW 1 M10 X 30


2 RE503633 SOLENOID 1 (SUB FOR RE70446 AND RE501768)
3 R135431 COVER 1
4 R135432 NUT 1
5 .................. STARTER MOTOR 1 (JD RE501002 12-VOLT ISKRA)
6 T146102 LABEL 1
7 RE502214 KIT 1 (STARTING MOTOR KIT)
8 14M7296 FLANGE NUT 1 M10
9 42M7058 STUD 1
10 RE62668 BENDIX DRIVE 1

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0422-31


PN=167
2200-229
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3044: 24-VOLT NIPPONDENSO)
TP60781 -UN-21DEC98

THIS PARTS LISTING IS CONTINUED


0422-32 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=168
2200-230
TM 5-3805-280-24P

ENGINE 4
STARTING MOTOR AND FASTENINGS 0422
STARTING MOTOR AND SOLENOID KIT
(CODE 3044: 24-VOLT NIPPONDENSO)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. COVER 1
2 R105388 TIE BAND 1
3 37M7277 SCREW 1
4 R44302 TIE BAND 2
5 T146102 LABEL 1
6 RE39062 KIT 1 (SOLENOID KIT)
7 .................. STARTER MOTOR 1
8 19M7786 SCREW 2 M10 X 30
9 RE48827 STARTER MOTOR KIT 1 (STARTER AND SOLENOID KIT)
10 14M7274 NUT 1 M10

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0422-33


PN=169
2200-231
TM 5-3805-280-24P

ENGINE 4
ALTERNATOR AND GENERATOR MOUNTING 0423
ALTERNATOR MOUNTING BRACKETS
CODE 6201 6202 AND 6203 ALTERNATOR BRACKETS
TP55290 -UN-06MAR98

THIS PARTS LISTING IS CONTINUED


0423-2 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=170
2200-232
TM 5-3805-280-24P

ENGINE 4
ALTERNATOR AND GENERATOR MOUNTING 0423
ALTERNATOR MOUNTING BRACKETS
CODE 6201 6202 AND 6203 ALTERNATOR BRACKETS

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7786 SCREW 5 M10 X 30


2 R132167 STRAP 1 (CODE 6201,6202)
3 R132166 BRACKET 1 (CODE 6201,6202,6203)
4 19M7812 SCREW 1 M10 X 100
5 19M7785 CAP SCREW 2 M10 X 25
6 19M7801 SCREW 2 M8 X 60
7 R64525 THRUST WASHER 1 (CODE 6202,6203)
8 R132913 SUPPORT 1 (CODE 6202,6203)
9 14M7296 FLANGE NUT 3 M10
10 R132920 BRACKET 1 (CODE 6203)
11 19M7867 SCREW 1 M8 X 25
12 R48808 WASHER 1 8.128 X 15.748 X 3.937 MM (0.320" X 0.620" X
0.155")
13 14M7296 FLANGE NUT 1 M10
14 R100377 BUSHING 1

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0423-3


PN=171
2200-233
TM 5-3805-280-24P

ENGINE 4
ALTERNATOR AND GENERATOR MOUNTING 0423
ALTERNATOR BRACKET, MANUAL TENSIONER
CODE 6211, 6212 ALTERNATOR BRACKET
CODE 8711 MANUAL TENSIONER
TP58360 -UN-23OCT98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7783 SCREW 1 M10 X 16, (CODE 6211,6212)


2 R500079 BRACKET 1 (CODE 6211,6212)
3 24M7207 WASHER 1 8.400 X 24 X 2 MM, (CODE 6211,6212)
4 R500320 SPACER 1 (CODE 6211,6212,8711)
5 R501018 BUSHING 1 (CODE 6211,6212)
6 RE68722 PULLEY 1 (CODE 8711) (SUB FOR RE51281)
7 R502079 SLEEVE 1 (CODE 6211,6212,8711) (SUB FOR R107749) (SUB
FOR R500352, THIS APPLICATION)
8 19M7807 SCREW 1 M10 X 60, (CODE 6211,6212,8711)
9 19M8039 SCREW 1 M8 X 80, (CODE 6211,6212)
10 19M9028 SCREW 1 M8 X 100, (CODE 6211,6212)
11 R64525 THRUST WASHER 1 (CODE 6212) (SUB FOR R501016)
12 R500080 BRACKET 1 (CODE 6211,6212)
13 19M7868 SCREW 1 M8 X 30, (CODE 6211,6212)
14 R500724 SPACER 2 (CODE 6212) BOSCH
R500078 SPACER 2 (CODE 6211) MAGNETON
15 14M7298 FLANGE NUT 1 M8, (CODE 6211,6212)
16 19M7785 SCREW 1 M10 X 25, (CODE 6211,6212)
17 R500333 BRACKET 1 (CODE 6211,6212)
18 R64525 THRUST WASHER 1 13/32" X 11/16" X 0.036"

0423-4 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=172
2200-234
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
CRANKSHAFT PULLEY
CODE 1301,1302 1303 AND 1304 CRANKSHAFT PULLEYS
CODE 4101,4102,AND 4103 ADDITIONAL PULLEYS AND COUPLING
TP49052 -UN-27SEP95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R133296 PULLEY 1 (CODE 1301, 1303) (SUB FOR R123188)


R133295 PULLEY 1 (CODE 1302, 1304) (SUB FOR R123189)
2 R500649 FLANGE 1 (CODE 1301, 1302) (SUB FOR R121932 AND
R133385)
3 R121897 CAP SCREW 4 (CODE 1301, 1302, 1303, 1304)
4 19H2633 CAP SCREW 4 3/8" X 1-1/2", (CODE 4103)
19H2458 CAP SCREW 4 3/8" X 3", (CODE 4102)
5 R123486 ADAPTER 1 (CODE 1303 AND 1304)
6 12H304 LOCK WASHER 4 3/8", (CODE 4101, 4102, 4103)
7 R123411 PULLEY 1 (CODE 4102 TRIPLE GROOVE)
R123413 PULLEY 1 (CODE 4103 SINGLE GROOVE)
8 L34575 SCREW 4 (CODE 4101)
9 L34569 COUPLING 1 (CODE 4101)

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0429-1


PN=173
2200-235
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN DRIVE,PULLEYS AND BELT TENSIONERS
CODE 2301, 2303, 2304, 2321 FAN DRIVES
CODE 8601 THRU 8630 PULLEYS
CODE 8701, 8702 BELT TENSIONERS (4045DF150, 4045TF150, 4045TF250, 4045HF150)
TP53278 -UN-18SEP96

THIS PARTS LISTING IS CONTINUED


0429-2 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=174
2200-236
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN DRIVE,PULLEYS AND BELT TENSIONERS
(CODE 2301, 2303, 2304,2321 FAN DRIVES)
(CODE 8601 THRU 8630 PULLEYS)
CODE 8701, 8702 BELT TENSIONERS (4045DF150, 4045TF150, 4045TF250, 4045HF150)

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 .................. BEARING HOUSING W/ BEARING 1 (CODE 2301)


.................. BEARING HOUSING W/ BEARING 1 (CODE 2303)
.................. BEARING HOUSING W/ BEARING 1 (CODE 2304)
.................. BEARING HOUSING W/ BEARING 1 (CODE 2308)
.................. BEARING HOUSING W/ BEARING 1 (CODE 2321)
2 E1343FN SNAP RING 1 (CODE 2303, 2304, 2321)
H80753 SNAP RING 1 (CODE 2301)
3 R116621 BEARING 1 (CODE 2301 AND 2308)
.................. BALL BEARING 1 (SUB RE500538, THIS APPLICATION) (CODE 2303
AND 2304)
.................. BALL BEARING 1 (CODE 2321)
4 R500598 HUB 1 (CODE 2301 AND 2308) (SUB RE500539) (SUB FOR
R116622)
.................. HUB 1 (CODE 2303, 2304, 2321) (MARKED R123284)
5 R128660 SHEAVE 1 (CODE 8602,8605,8608,8611,8622,8628 )
R128662 SHEAVE 1 (CODE 8606,8609,8612,8623,8630)
R128658 SHEAVE 1 (CODE 8601, 8604, 8607, 8610,8620)
6 19M7867 SCREW 4 M8 X 25 (CODE 6001)
19M7784 SCREW 4 M10 X 20, (CODE 8601 THRU 8630)
7 19M7835 SCREW 4 M10 X 35, (CODE 2301,2303,2304 AND 2308)
19M7835 SCREW 2 M10 X 35, (CODE 2321)
19M8292 SCREW 2 M10 X 50, (CODE 2321)
8 19M7801 SCREW 1 M8 X 60, (CODE 8702)
9 RE70536 SHEAVE 1 (CODE 8701 AND 8702) (SUB FOR RE59702)
10 19M8131 SCREW 1 M10 X 70, (CODE 8701 AND 8702) (SUB FOR
19M7808 AND 19M8340)
11 R132168 SUPPORT 1 (CODE 8702) (SUB FOR R122270)
12 RE500539 BEARING HOUSING W/ BEARING 1 (CODE 2301) (MARKED R500304) (SUB FOR
RE59709)
RE500538 BEARING HOUSING W/ BEARING 1 (CODE 2303, 2304) (SUB FOR RE59707)
RE502408 BEARING HOUSING W/ BEARING 1 (CODE 2321)
13 34M7061 SPRING PIN 1 8 X 20 MM, (CODE 8702)
14 R500321 SPACER 1 (CODE 8702)
15 R123627 SHEAVE 1 (CODE 6001)
16 19M7785 SCREW 2 M10 X 25

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0429-3


PN=175
2200-237
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
DRIVE BELT TENSIONER(MANUAL),WITH AUX, DRIVE
CODE 8712
TP62026 -UN-15JAN99

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R500710 SPACER 1
2 R500708 BRACKET 1
3 R501466 SLEEVE 1
4 RE68722 PULLEY 1
5 19M8528 SCREW 1 M10 X 55
6 19M7785 SCREW 2 M10 X 25
7 R502079 SLEEVE 1

0429-3A POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=176
2200-238
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0429-3B


PN=177
2200-239
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN BELT,PULLEY(CODES 240A,B,C,D,E,G,J,P,Q,U)
CODE 24AG,AH,AJ,AL,AM,AR & 2401 THRU 2413 FAN BELT
CODE 2415,2416,2420,THRU 2459,AND 2461 FAN BELT
CODE 2462,2471,2473 THRU 2480, 2482, 2485 ,2486
TP58352 -UN-28OCT98

THIS PARTS LISTING IS CONTINUED


0429-4 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=178
2200-240
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN BELT AND PULLEY
CODE 2401 THRU 2412 FAN BELT
CODE 2415,2416,2420 THRU 2459 FAN BELT .
CODE 2461,2462,2471,2473 THRU 2480, 2482, 2485 BELT
CODE 240A,240B,240C,240D,240E,240G,240J FAN BELT
CODE 240P,240Q,240U
CODE 24AG,AH,AJ,AL,AM,AR

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R500320 SPACER 1 (CODE2404 THRU2415,240P,240Q,240U,24AM,24AR)


(SUB FOR R107654)
2 RE68722 PULLEY 1 (CODE2404 THRU2415,240P,240Q,240U,24AM,24AR)
(SUB FOR RE51281)
3 R502079 SLEEVE 1 (SUB FOR R107749) (SUB FOR R500352, THIS
APPLICATION)
4 19M7808 SCREW 1 M10 X 65
5 R123432 BELT 1 (CODE 2422 ,240Q)
R123432 BELT 1 777136- (CODE 2404)
R123432 BELT 1 -777135 (CODE 2401)
R123436 BELT 1 (CODE 2421,2471,2479,24AM,24AR)
R123436 BELT 1 -777135 (CODE 2402)
R123438 BELT 1 (CODE 2420,2458,AND 2459)
R123438 BELT 1 -777135 (CODE 2404)
R123439 BELT 1 (CODE 2406 AND 240P)
R123440 BELT 1 (CODE 2407,24AJ,24AL,)
R123296 BELT 1 (CODE 2408,2472,24AH)
R123441 BELT 1 (CODE 2409,240U)
R123441 BELT 1 777136- (CODE 2462)
R123442 BELT 1 (CODE 2410,2443 ,2473)
R123442 BELT 1 -777135 (CODE 2461)
R123306 BELT 1 (CODE 2411)
R123306 BELT 1 777014- (CODE 2440)
R123308 BELT 1 (CODE 2412)
R123445 BELT 1 (CODE 2416,2475,2477)
R123445 BELT 1 -777135 (CODE 2413,2462)
R123450 BELT 1 (CODE 2415,2423,2476,240E)
R123450 BELT 1 777136- (CODE 2461)
R123451 BELT 1 (CODE 2478)
R123457 BELT 1 (CODE 2480)
R123461 BELT 1 (CODE 2482,240G)
R501007 BELT 1 (CODE 2485,240A)
R123307 BELT 1 (CODE 240B)
R123437 BELT 1 (CODE 240C,240D)
R128196 BELT 1 (CODE 240J)
R123468 BELT 1 (CODE 2465)
R122126 BELT 1 (CODE 24AG)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0429-5


PN=179
2200-241
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN BELT AND PULLEY (CODE 24AK,24AM)
CODE 2417,2419,2424,2426,2428,2430 AND 2431 FAN BELT
CODE 2432,2434 THRU 2437,2439 AND 2440 FAN BELT
CODE 2442 THRU 2446,2455,2460 THRU 2465 FAN BELT
TP58352 -UN-28OCT98

THIS PARTS LISTING IS CONTINUED


0429-6 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)
PN=180
2200-242
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN BELT AND PULLEY
CODE 2417,2419,2424,2426,2428,2430 AND 2431 FAN BELT
CODE 2432,2434 THRU 2437,2439 AND 2440 FAN BELT
CODE 2442 THRU 2446,2455,2464 AND 2465 FAN BELT
CODE 240H,24AK,24AM FAN BELT
CODE 2496 2498 NO FAN BELT

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R500320 SPACER 1 (CODE 2434 THRU 2496) (SUB FOR R107654)


2 RE68722 PULLEY 1 (SUB FOR RE51281) (CODE 2434 THRU 2496)
3 R502079 SLEEVE 1 (SUB FOR R107749) (SUB FOR R500352, THIS
APPLICATION)
4 19M7808 SCREW 1 M10 X 65, (CODE 2434 THRU 2496)
19M7805 SCREW 1 M10 X 45, (CODE 2498) (NO SPACER)
5 R123456 BELT 1 (CODE 2424, 2436, 24AK, 24AM )
R123441 BELT 1 (CODE 2455,2460)
R123469 BELT 1 (CODE 2428) (SUB FOR R123460)
R123462 BELT 1 (CODE 2430)
R123463 BELT 1 (CODE 2431, 2435)
R123464 BELT 1 (CODE 2432,2464)
R123466 BELT 1 (CODE 2434)
R123451 BELT 1 (CODE 2417,2437 AND 2463)
R123454 BELT 1 (CODE 2419, 2439)
R123453 BELT 1 -777013 (CODE 2440)
R123308 BELT 1 (CODE 2442)
R123442 BELT 1 (CODE 2443,2461)
R123468 BELT 1 (CODE 2426,2444,2465,240H)
R123469 BELT 1 (CODE 2445)
R123470 BELT 1 (CODE 2446)
R123441 BELT 1 (CODE 2455)

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 0429-7


PN=181
2200-243
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN DRIVE SUPPORT
CODE 2313 AND 2314 HEAVY-DUTY
TP58255 -UN-06OCT97

THIS PARTS LISTING IS CONTINUED


0429-8 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=182
2200-244
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN DRIVE SUPPORT
CODE 2313 AND 2314 HEAVY-DUTY

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE503664 SUPPORT 1 (MARKED R502014) (SUB FOR RE70177)


2 E1343FN SNAP RING 1
3 .................. SHAFT 1 ( RE69292 NO LONGER AVAILABLE)
4 .................. HUB 1 (MARKED R123284)
5 19M7790 SCREW 2 M12 X 35
6 R134891 BRACKET 1
7 H98792 WASHER 1
8 19M7835 SCREW 4 M10 X 35
9 19M7784 SCREW 2 M10 X 20
10 R134890 SPACER 1
11 19M7786 SCREW 2 M10 X 30
12 T151858 WASHER 1 CODE 2314 (WITH AIR CONDITIONER)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0429-9


PN=183
2200-245
TM 5-3805-280-24P

ENGINE 4
FAN DRIVE 0429
FAN DRIVE SUPPORT
CODE 2312 HEAVY-DUTY
TP58254 -UN-03OCT97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE503664 SUPPORT 1 (MARKED R502014) (SUB FOR RE70177)


2 E1343FN SNAP RING 1
3 .................. SHAFT 1 ( RE69292 NO LONGER AVAILABLE)
4 .................. HUB 1 (MARKED R123284)
5 19M7835 SCREW 4 M10 X 35

0429-10 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=184
2200-246
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0433-1


PN=185
2200-247
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL
CODE 1501 THRU 1515 AND 1554 FLYWHEEL
TP58401 -UN-15DEC98

THIS PARTS LISTING IS CONTINUED


0433-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=186
2200-248
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL
CODE 1501 THRU 1515 AND 1554 FLYWHEEL

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 19M7493 CAP SCREW AR -708963 M12 X 40


2 T77258 WASHER AR -708963
3 R28811 RING GEAR 1 (129 TEETH)
4 RE500511 FLYWHEEL 1 (CODE 1501) (MARKED R122406) (SUB FOR
RE58571)
5 RE500398 FLYWHEEL 1 (CODE 1503) (MARKED R500219) (SUB FOR
RE58568)
6 RE500513 FLYWHEEL 1 (CODE 1504) (MARKED R122410) (SUB FOR
RE58575)
7 RE500514 FLYWHEEL 1 (CODE 1505) (MARKED R122408) (SUB FOR
RE58573)
8 RE500512 FLYWHEEL 1 (CODE 1506) (MARKED R122407) (SUB FOR
RE58572)
9 R114282 GEAR 1 (CODE 1507 AND 1512) (142 TEETH)
10 RE58574 FLYWHEEL 1 (CODE 1507) (MARKED R122409)
11 R108587 SLEEVE 1 (CODE 1508)
12 RE500516 FLYWHEEL 1 (CODE 1509) (MARKED R123966) (SUB FOR
RE60279)
13 RE59315 FLYWHEEL 1 (CODE 1510, 1511) (MARKED R123198)
RE502470 FLYWHEEL 1 (CODE 1553) (MARKED R501321) (INCLUDES R34456
AND 30H9)
RE502089 FLYWHEEL 1 (CODE 1554) (MARKED R501235) (INCLUDES R34456
AND 30H9)
14 R135918 BOLT 6 708964-
15 RE59337 FLYWHEEL 1 (CODE 1512) (MARKED R123209)
16 RE500518 FLYWHEEL 1 (CODE 1513) (MARKED R123227) (SUB FOR
RE59434)
17 R123531 SLEEVE 1 (CODE 1515)
18 RE500529 FLYWHEEL 1 (CODE 1515) (MARKED R123515) (SUB FOR
RE59779)
19 R123521 SLEEVE 1 (CODE 1502)
20 RE500137 FLYWHEEL 1 (CODE 1502) (MARKED R500096) (SUB FOR
RE58569)
21 RE500515 FLYWHEEL 1 (CODE 1508) (MARKED R123202) (SUB FOR
RE59339)
22 30H9 PLUG 1 (CODE 1554)
23 R34456 CAP 1 (CODE 1554)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0433-3


PN=187
2200-249
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1401 AND 1402 FLYWHEEL HOUSING
TP54927 -UN-30APR97

THIS PARTS LISTING IS CONTINUED


0433-4 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=188
2200-250
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1401 AND 1402 FLYWHEEL HOUSING

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R501332 HOUSING 1 (CODE 1401) (SUB FOR R123214)


2 R501333 HOUSING 1 (CODE 1402) (SUB FOR R121791)
3 RE44574 SEAL 1
4 19M7838 SCREW 2 M12 X 130
5 T77258 WASHER 8 (USE WITH 19M7493)
6 R135918 BOLT 8 (SUB FOR 19M7493, THIS APPLICATION)
7 19M8306 SCREW 2 M12 X 50
8 R131765 PLUG 1 (SUB FOR R83555)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0433-5


PN=189
2200-251
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1403 AND 1404 FLYWHEEL HOUSING
TP50774 -UN-11MAR98

THIS PARTS LISTING IS CONTINUED


0433-6 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=190
2200-252
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1403 AND 1404 FLYWHEEL HOUSING

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123208 HOUSING 1 (CODE 1403)


2 R122087 HOUSING 1 (CODE 1404)
3 RE44574 SEAL 1
4 19M8306 SCREW 4 M12 X 50
5 T77258 WASHER 8 (USE WITH 19M7493)
6 R135918 BOLT 8 (SUB FOR 19M7493, THIS APPLICATION)
7 R39112 FITTING 1 (CODE 1404)
8 R27149 O-RING 1 -XXXXXX
9 AR61533 PLUG 1 -XXXXXX
10 AR61589 PLUG 1 -XXXXXX
11 15H624 PIPE PLUG 1 1/2"
12 R121039 PLATE 2 (CODE 1404)
13 19M7923 CAP SCREW 2 (CODE 1404)
14 R131768 PLUG 1 XXXXXX-
15 T13518 CAP 1 (CODE 1404)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0433-7


PN=191
2200-253
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1405 AND 1406 FLYWHEEL HOUSING
TP54925 -UN-30APR97

THIS PARTS LISTING IS CONTINUED


0433-8 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=192
2200-254
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1405 AND 1406 FLYWHEEL HOUSING

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123687 HOUSING 1 (CODE 1405) (MARKED R121830)


2 R132006 HOUSING 1 (CODE 1406) (MARKED R121830) (SUB FOR
R121793)
3 RE44574 SEAL 1
4 19M8306 SCREW 4 M12 X 50
5 T77258 WASHER 8 (USE WITH 19M7493)
6 R135918 BOLT 8 (SUB FOR 19M7493, THIS APPLICATION)
7 R27149 O-RING 1 -XXXXXX
8 AR61533 PLUG 1 -XXXXXX
9 AR61589 PLUG 1 -XXXXXX
10 15H624 PIPE PLUG 1
11 T13518 CAP 1 (CODE 1406)
12 R121039 PLATE 1 (CODE 1406)
13 19M7923 CAP SCREW 2 M6 X 12 (CODE 1406)
14 R131769 PLUG 1 XXXXXX-
15 15H562 PIPE PLUG 1 1", (CODE 1405)

POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98) 0433-9


PN=193
2200-255
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
FLYWHEEL HOUSING
CODE 1407 FLYWHEEL HOUSING
CODE 1411 FLYWHEEL HOUSING
CODE 1420 FLYWHEEL HOUSING
TP55151 -UN-18AUG97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE44574 SEAL 1
2 R135918 BOLT 8 (CODE 1407) (SUB FOR 19M7493, THIS
APPLICATION)
R135918 BOLT 10 (CODE 1411,1420) (SUB FOR 19M7493, THIS
APPLICATION)
3 T77258 WASHER 8 (CODE 1407) (USE WITH 19M7493)
T77258 WASHER 10 (CODE 1411) (USE WITH 19M7493)
4 R123234 HOUSING 1 (CODE 1407)
R500129 HOUSING 1 (CODE 1420)
5 R27149 O-RING 1 -XXXXXX
6 AR61533 PLUG 1 -XXXXXX
7 R501078 HOUSING 1 (CODE 1411) (SUB FOR R122092 OR R501078)
8 AR61589 PLUG 1 -XXXXXX
9 19M8306 SCREW 2 M12 X 50, (CODE 1411)
10 19M8306 SCREW 4 M12 X 50, (CODE 1407,1420)
11 R131769 PLUG 1 XXXXXX- (CODE 1407,1420)
R131769 PLUG 1 (CODE 1411)
12 R39112 FITTING 1 (CODE 1420)

0433-10 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=194
2200-256
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
ENGINE FLYWHEEL HOUSING
CODE 1429
TP58322 -UN-01OCT98

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R135918 BOLT 8
2 R501046 HOUSING 1 (MARKED R501362)
3 R131769 PLUG 1
4 RE44574 SEAL 1
5 19M8306 SCREW 4 M12 X 50

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0433-11


PN=195
2200-257
TM 5-3805-280-24P

ENGINE 4
FLYWHEEL, HOUSING AND FASTENINGS 0433
MEMORANDA

0433-12 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=196
2200-258
TM 5-3805-280-24P

ENGINE 4
GASKET REPLACEMENT KITS 0452
CYLINDER HEAD REMOVAL AND IN VEHICLE OVERHAUL GASKET SETS
TP49292 -UN-27SEP95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123542 GASKET 1 ROCKER ARM COVER


2 R90658 GASKET 4 EXHAUST MANIFOLD
3 R135896 GASKET 1 THERMOSTAT COVER, (SUB FOR R121416)
4 R123226 GASKET 2 WATER BY-PASS TUBE
5 R123345 GASKET 1 THERMOSTAT HOUSING
6 R123570 GASKET 1 TURBOCHARGER OIL OUTLET LINE
7 R123575 O-RING 4 ROCKER ARM COVER HOLD DOWN STUD
8 R116515 ENGINE CYLINDER HEAD GASKET 1 CYLINDER HEAD
9 R501373 GASKET 1 THERMOSTAT COVER, (SUB FOR R54638)
10 R81275 GASKET 1 AIR INLET
11 R92097 GASKET 1 TURBOCHARGER TO EXHAUST MANIFOLD, (SUB FOR
R123583)
12 RE66082 GASKET KIT 1 CYLINDER HEAD REMOVAL
13 R123353 GASKET 1 ENGINE OIL PAN (USE WITH CODE 1904 AND 1905
ENGINE OIL PAN)
14 R123352 GASKET 1 ENGINE OIL PAN (USE WITH CODE 1901,1902 AND
1903 ENGINE OIL PAN)
15 R75892 O-RING 1 OIL PUMP TUBE CONNECTOR
16 R97185 O-RING 1 OIL PUMP OUTLET TUBE TO COVER
17 R61871 O-RING 1 OIL PUMP INTAKE TUBE
18 RE66084 GASKET KIT 1 IN CHASSIS OVERHAUL

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0452-1


PN=197
2200-259
TM 5-3805-280-24P

ENGINE 4
GASKET REPLACEMENT KITS 0452
ENGINE MAJOR OVERHAUL GASKET SET
TP60891 -UN-25MAR99

THIS PARTS LISTING IS CONTINUED


0452-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=198
2200-260
TM 5-3805-280-24P

ENGINE 4
GASKET REPLACEMENT KITS 0452
ENGINE MAJOR OVERHAUL GASKET SET

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R123542 GASKET 1 ROCKER ARM COVER


2 R90658 GASKET 4 EXHAUST MANIFOLD
3 R135896 GASKET 1 THERMOSTAT COVER, (SUB FOR R121416)
4 R123226 GASKET 2 WATER BY-PASS TUBE
5 R123345 GASKET 1 THERMOSTAT HOUSING
6 R123570 GASKET 1 TURBOCHARGER OIL OUTLET TUBE
7 R123575 O-RING 4 ROCKER ARM COVER HOLD DOWN STUD
8 R116515 ENGINE CYLINDER HEAD GASKET 1
9 R501373 GASKET 1 (SUB FOR R54638) THERMOSTAT COVER
10 R81275 GASKET 1 AIR INLET
11 R92097 GASKET 1 TURBOCHARGER TO EXHAUST MANIFOLD, (SUB FOR
R123583)
12 RE501455 GASKET KIT 1 (SUB FOR RE66086) ENGINE MAJOR OVERHAUL
RE66093 ENGINE OVERHAUL KIT 1 (NOT ALL ILLUSTRATED) (WITH TURBOCHARGER)
(T1) (INCLUDES (4) RE65165, RE65168, (4)
RE65908 AND (4) RE65967)
RE66094 ENGINE OVERHAUL KIT 1 (NOT ALL ILLUSTRATED) (WITH TURBOCHARGER)
(HF150 AND TF250) (INCLUDES (4) RE65165,
RE65168, (4) RE65908 AND (4) RE65969)
RE66092 ENGINE OVERHAUL KIT 1 (NOT ALL ILLUSTRATED) (WITHOUT TURBOCHARGER)
(INCLUDES (4) RE65165, RE65168, (4) RE65908
AND (4) RE65966)
13 R123352 GASKET 1 ENGINE OIL PAN, (USE WITH CODE 1901,1902 AND
1903 ENGINE OIL PAN)
14 R75892 O-RING 1 OIL PUMP TUBE CONNECTOR
15 R97185 O-RING 1 OIL PUMP OUTLET TUBE TO COVER
16 R61871 O-RING 1 OIL PUMP INTAKE TUBE
17 A4827R WASHER 1 OIL PRESSURE REGULATOR PLUG
18 RE44574 SEAL 1 REAR OIL SEAL
19 RE59810 SEAL KIT 1 FRONT OIL SEAL
20 R123273 O-RING 1 FUEL TRANSFER PUMP
21 R123417 GASKET 1 WATER PUMP
22 R136516 GASKET 1 TIMING GEAR COVER (USE WITH CODE 4401 AND
4403 TIMING GEAR COVER) (SUB FOR R123421 OR
R134534)
R136515 GASKET 1 TIMING GEAR COVER (USE WITH CODE 4402 AND
4404 TIMING GEAR COVER) (SUB FOR R123425
AND R134533)
23 R123501 GASKET 1 OIL COOLER HOUSING
24 R123504 GASKET 1 REMOTE OIL FILTER ADAPTER
25 R123525 GASKET 1 -764919 OIL FILTER HEADER
26 R53108 GASKET 1 STARTING MOTOR
27 R72328 O-RING 4 OIL FILTER TUBES
28 R89944 O-RING 1 WATER PUMP INLET
29 R61105 O-RING 2 CONNECTOR TUBE TO TIMING GEAR COVER
30 T122075 O-RING 2 OIL COOLER TO HOUSING
31 R501428 GASKET 1 (SUB FOR R123502) COOLANT PASSAGE ADAPTER
32 R500374 GASKET 1 764920- OIL FILTER HEADER
33 RE66082 GASKET KIT 1 CYLINDER HEAD REMOVAL
34 RE66084 GASKET KIT 1 IN CHASSIS OVERHAUL
35 R123353 GASKET 1 ENGINE OIL PAN (USE WITH CODE 1904 AND 1905)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0452-3


PN=199
2200-261
TM 5-3805-280-24P

ENGINE 4
GASKET REPLACEMENT KITS 0452
MEMORANDA

0452-4 POWERTECH 4.5 L ENGINE PC2521 (10-JUL-97)


PN=200
2200-262
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
ENGINE COOLANT HEATER
CODE 2601 110 VOLT COOLANT HEATER
CODE 2602 220 VOLT COOLANT HEATER
TP27956 -UN-01JAN94

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR87079 POWER CORD 1 220 VOLT


AR50411 WIRING LEAD 1 110 VOLT
2 .................. CAP 1
3 .................. NUT 1
4 R54123 ADAPTER 1
5 R47693 GASKET 1
6 U13639 O-RING 1
7 RE42139 HEATING ELEMENT 1 (CODE 2601)(110 VOLT)
RE42140 COOLANT HEATER 1 (CODE 2602)(220 VOLT)
8 R44302 TIE BAND 1
9 RE42138 COOLANT HEATER 1 (CODE 2601)(110 VOLT)
RE42140 COOLANT HEATER 1 (CODE 2602)(220 VOLT)

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0505-1


PN=201
2200-263
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
AIR INTAKE SYSTEM AIR HEATER
CODE 4303 AIR INTAKE HEATER
(ENGINE SERIAL # -XXXXXX)
TP49379 -UN-26JAN96

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 14M7297 NUT 2 M5, 7/8"-14UNF


2 12M7064 LOCK WASHER 1 5.100 MM
3 RE502079 GLOW PLUG 1 (SUB FOR RE29658)

0505-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=202
2200-264
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0505-3


PN=203
2200-265
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
COLD WEATHER STARTING AID
CODE 9701
TP61773 -UN-06NOV98

THIS PARTS LISTING IS CONTINUED


0505-4 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=204
2200-266
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
COLD WEATHER STARTING AID
CODE 9701

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT171162 STARTING FLUID 1


2 RE502443 VALVE 1
3 RE502891 SWITCH 1 TEMPERATURE SENSOR
4 AT181582 ELBOW FITTING 1
5 .................. TUBE 1 (MAKE FROM T78593 BULK MATERIAL, CUT TO
LENGTH)
6 AT183222 NOZZLE 1
7 T175293 ADAPTER 1
8 RE502745 KIT 1

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0505-5


PN=205
2200-267
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


COLD WEATHER STARTING AIDS 0505
MEMORANDA

0505-6 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)


PN=206
2200-268
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

RADIATOR,RADIATOR HOSES,FAN SHROUD AND FAN GUARD


TP49658 -UN-22OCT97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE64092 FILLER CAP 1


2 RE64110 RADIATOR 1 STANDARD
RE64111 RADIATOR 1 TRASH RESISTANT
3 .................. WASHER 1
4 .................. ISOLATOR 1
5 .................. ISOLATOR 1
6 TY22471 CLAMP 4
7 R128456 HOSE 1 LOWER
8 RE68026 KIT 1 STANDARD RADIATOR
RE68027 KIT 1 TRASH RESISTANT RADIATOR
9 AT13740 DRAIN VALVE 1
10 RE64109 SHROUD 1
11 RE64108 GUARD 1
12 24M7024 WASHER 4 9 X 28 X 3 MM
13 19H2127 CAP SCREW 4 5/16" X 7/8"
14 19H1813 CAP SCREW 4 5/16" X 5/8"
15 12H303 RADIATOR 4 5/16"
16 R128455 HOSE 1 UPPER

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0510-1


PN=207
2200-269
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

FAN BLADES
SUCKER AND BLOWER
(CODE 9901)
TP55258 -UN-18DEC97

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT170040 FAN 1 (SUCKER FAN)


2 RE47519 BLOWER FAN 1
3 R128443 SPACER 1 (USE WITH AT170040)
4 R128442 SPACER 1 (USE WITH RE47519)

0510-2 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)


PN=208
2200-270
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0510-3


PN=209
2200-271
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

RADIATOR, RADIATOR SHROUD,FAN BLADES,FAN SPACERS


TP55260 -UN-09FEB98

THIS PARTS LISTING IS CONTINUED


0510-4 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=210
2200-272
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

RADIATOR, RADIATOR HOSES, FAN SHROUD AND FAN GUARD


WITH CHARGE AIR ASSEMBLY

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE70527 SHROUD 1
2 AT34808 FAN 1 (8 BLADE--BLOWER)
AT38076 FAN 1 (6 BLADE--SUCTION)
3 R128442 SPACER 1 (USE WITH AT34808)
R128443 SPACER 1 (USE WITH AT37076)
4 RE70650 GUARD 1

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0510-5


PN=211
2200-273
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

RADIATOR/WITH AIR CHARGE,RADIATOR HOSES,TUBES,CLAMPS,BRACKETS


TP61770 -UN-27OCT98

THIS PARTS LISTING IS CONTINUED


0510-6 POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98)
PN=212
2200-274
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

RADIATOR/WITH AIR CHARGE, RADIATOR HOSES,TUBES,CLAMPS,BRKTS.

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE64092 FILLER CAP 1


2 AR21840 CLAMP 4
3 R135733 HOSE 1
4 RE501895 AIR INTAKE 1 (SUB FOR RE70723) (ALSO ORDER R501472,
R81275, (2) 19M8292, RE60071 AND R133893)
5 R110531 CLAMP 1
6 R135729 HOSE 2
7 AT105289 CLAMP 6
8 R135730 HOSE 2
9 N110000 CLIP 2
10 R500362 BRACKET 1
11 R136334 TUBE 1
12 R136012 BRACKET 1
13 R136010 HOSE 1
14 R135732 TUBE 1
15 RE500071 RADIATOR TOP 1
16 19M8292 SCREW 1 XXXXXX-
17 R133893 GASKET 1 XXXXXX-
18 R501472 SPACER 1 XXXXXX-
19 RE60071 FITTING 1 XXXXXX-
20 R81275 GASKET 1 XXXXXX-

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0510-7


PN=213
2200-275
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

MEMORANDA

0510-8 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)


PN=214
2200-276
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

SINGLE STAGE AIR CLEANER


TP61825 -UN-07APR99

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE40436 CLAMP 1
2 RE63778 AIR CLEANER 1 (WITHOUT TURBOCHARGER)
RE63779 AIR CLEANER 1 (WITH TURBOCHARGER)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0520-1


PN=215
2200-277
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITH TURBOCHARGER)
(4045TF150 AND 4045TF250)
TP49660 -UN-12NOV97

THIS PARTS LISTING IS CONTINUED


0520-2 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=216
2200-278
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITH TURBOCHARGER)
(4045TF150 AND 4045TF250)

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R128993 REDUCER 1 (2 1/2" I.D. TO 3" I.D.)


2 R128992 REDUCER 1 (3" I.D TO 4" I.D.)
3 R128994 ELBOW FITTING 1 ELBOW
4 AT175358 AIR CLEANER 1 RAIN CAP
5 R122386 CLIP 1
6 AR84565 COVER 1
7 AT203469 FILTER ELEMENT 1 PRIMARY
8 AT203470 FILTER ELEMENT 1 SECONDARY
9 T156947 VALVE 1
10 AR35435 BAND 2 MOUNTING
11 19M7784 SCREW 4 M10 X 20
12 14M7296 FLANGE NUT 4 M10
13 AT56657 CLAMP 1
14 AT50923 CLAMP 1
15 R128438 HOSE 1
16 AT203471 AIR CLEANER 1
17 RE68010 AIR CLEANER KIT 1

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0520-3


PN=217
2200-279
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITHOUT TURBOCHARGER)
TP49661 -UN-12NOV97

THIS PARTS LISTING IS CONTINUED


0520-4 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=218
2200-280
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITHOUT TURBOCHARGER)

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R128993 REDUCER 1 (2 1/2" I.D. TO 3" I.D.)


2 R128992 REDUCER 1 (3" I.D TO 4" I.D.)
3 R128994 ELBOW FITTING 1 ELBOW
4 RE64099 AIR CLEANER 1 RAIN CAP
5 R122386 CLIP 1
6 AT171855 COVER 1
7 AT171853 AIR FILTER 1 PRIMARY
8 AT171854 AIR FILTER 1 SECONDARY
9 R48568 VALVE 1
10 RE64100 BAND 1 MOUNTING
11 19M7784 SCREW 4 M10 X 20
12 14M7296 FLANGE NUT 4 M10
13 AT56658 CLAMP 1
14 R110531 CLAMP 1
15 R132731 HOSE 1
16 RE64098 AIR CLEANER 1
17 RE68011 AIR CLEANER KIT 1

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0520-5


PN=219
2200-281
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITH TURBOCHARGER)
(4045HF150)
TP50776 -UN-11MAR98

THIS PARTS LISTING IS CONTINUED


0520-6 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)
PN=220
2200-282
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

AIR CLEANER AND RAIN CAP


(WITH TURBOCHARGER)
(4045HF150)

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R128993 REDUCER 1 (2 1/2" I.D. TO 3" I.D.)


2 R128992 REDUCER 1 (3" I.D TO 4" I.D.)
3 R128994 ELBOW FITTING 1 ELBOW
4 AT175358 AIR CLEANER 1 RAIN CAP
5 R122386 CLIP 1
6 AR84565 COVER 1
7 AT203469 FILTER ELEMENT 1 PRIMARY
8 AT203470 FILTER ELEMENT 1 SECONDARY
9 T156947 VALVE 1
10 AR35435 BAND 2 MOUNTING
11 19M7784 SCREW 5 M10 X 20
12 14M7296 FLANGE NUT 5 M10
13 AT56657 CLAMP 1
14 AT50923 CLAMP 1
15 R128438 HOSE 1
16 AT203471 AIR CLEANER 1
17 R500360 BRACKET 1
18 RE71303 BRACKET 1
19 RE500802 AIR CLEANER KIT 1

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 0520-7


PN=221
2200-283
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

MEMORANDA

0520-8 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)


PN=222
2200-284
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

MUFFLER AND MUFFLER COVER


(WITH SOUND REDUCTION PACKAGE)
TP58321 -UN-09OCT98

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR56784 EXHAUST CAP 1


2 RE62267 MUFFLER 1
3 AT63813 HALF CLAMP 2

POWERTECH 4.5 L ENGINE PC2521 (06-NOV-98) 0530-1


PN=223
2200-285
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5

MUFFLER AND MUFFLER COVER


(CODE 9901)
TP55252 -UN-04DEC97

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AR86600 CAP 1
2 RE20224 MUFFLER 1
3 RE20223 CLAMP 1

0530-2 POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98)


PN=224
2200-286
TM 5-3805-280-24P

ENGINE AUXILIARY SYSTEMS 5


ELECTRONICS 0570
TACHOMETER SENSOR
CODE 6701 SENSOR
TP49305 -UN-04OCT95

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE71121 SENSOR 1 (SUB FOR RE43511)


2 51M7044 O-RING 1

POWERTECH 4.5 L ENGINE PC2521 (17-MAR-98) 0570-1


PN=225
2200-287
TM 5-3805-280-24P

MISCELLANEOUS VEHICLE 13
GREASES ,OILS ,FUELS AND COOLANTS 1369
FLUID ANALYSIS PRODUCTS
TP49951 -UN-17FEB98

"OILSCAN PLUS"

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT178840 KIT 1 STANDARD ENGINE, SELF EXTRACTION (12 PER


PACKAGE)(INCLUDES SPECTROCHEMICAL ANALYSIS,
VISCOSITY, ° WATER, FUEL DILUTION, GLYCOL,
FUEL SOOT) (SUB FOR AT178843)
AT180333 KIT 1 STANDARD ENGINE, 4 OZ BOTTLE (10 PER PACKAGE)
(SAME AS AT178840) (SUB FOR AT180335)
AT178842 KIT 1 COMPREHENSIVE ENGINE W/TBN (EXTENDED DRAIN)
(12 PER PACKAGE)(SAME AS AT178840 PLUS TBN)
AT180334 KIT 1 COMPREHENSIVE ENGINE W/TBN (EXTENDED DRAIN) 4
OZ BOTTLE (10 PRT PACKAGE) (SAME AS
AT178842)
.................. KIT 1 TRANSMISSION, GEARBOXES & BASIC HYDRAULIC
SYSTEM (12 PER PACKAGE)(INCLUDES SPECTRO-
CHEMICAL ANALYSIS, VISCOSITY, ° WATER) (
AT178843 NO LONGER USED) (SUB AT178840)
.................. KIT 1 TRANSMISSION,GEARBOXES & BASIC HYDRAULICS, 4
OZ BOTTLE (10 PER PACKAGE) ( AT180335 NO
LONGER AVAILABLE) (SUB AT180333)
AT178844 KIT 1 COMPREHENSIVE HYDRAULIC & HYDROSTATIC
SYSTEMS, 4 OZ BOTTLE (10 PER PACKAGE)
(REQUIRES USE OF A SAMPLING VALVE FOR
ACCURATE RESULTS)
AT182602 KIT 1 VALVE, SAMPLING, 1000 PSI RATING, (5 PER
PACKAGE)(PUSH BUTTON, 1/8" NPT MALE)
AT182603 KIT 1 FITTING, PRESSURE REDUCING (5 PER PACKAGE)
(REQUIRED FOR CIRCUIT PRESSURE OVER 100
PSI) (USED WITH AT182602) (7/16" O-RING
MALE X 1/8" NPT FEMALE WITH 0.025" ORIFACE)
AT185503 KIT 1 FITTING, PRESSURE REDUCING (5 PER PACKAGE)
(1/8" NPT MALE X 1/8 NPT FEMALE) (NOT
ILLUSTRATED)

1369-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)


PN=226
2200-288
TM 5-3805-280-24P

MISCELLANEOUS VEHICLE 13
GREASES ,OILS ,FUELS AND COOLANTS 1369
"OILSCAN PLUS" (CONTINUED)
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT183524 FITTING 1 PRESSURE REDUCING (5 PER PACKAGE)(REQUIRED


FOR PRESSURE OVER 100 PSI)(USED WITH
AT182602. 9/16" O-RING MALE X 1/8" NPT
FEMALE WITH 0.025" ORIFICE)
ISPKIT3 PUMP 1 OIL EXTRACTION (1 PER PACKAGE)(CAN BE USED
WITH AT180333, AT180334, AND AT180335 KITS
TO EXTRACT OIL SAMPLE)
DSO345 TUBE 1 500’ROLL (USED WITH IPSKIT3 PUMP TO EXTRACT
SAMPLE)
DSO346 TUBE 1 100’ ROLL (USED WITH IPSKIT3 PUMP TO EXTRACT
SAMPLE)
"COOLSCAN PLUS"

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT183016 KIT 1 COOLANT ANALYSIS (6 PER PACKAGE)(TESTS FREEZE


POINT, ° ANTIFREEZE, PH, RESERVE
ALKALINITY, NITRITE, MOLYBDATE, SILICATE,
VISUAL ASSESSMENT & CORROSION METALS (IRON,
COPPER, ALUMINUM & LEAD))
"DIESELSCAN "

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT180344 KIT 1 DIESEL ANALYSIS (6 PER PACKAGE)(USED TO


VERIFY TYPE, SUITABILITY FOR COLD
TEMPERATURE OPERATIONS, CLEANLINESS, WATER
CONTENT AND IF FUEL IS WITHIN ASTM
SPECIFICATIONS. CHECKS API GRAVITY,
VISCOSITY AT 40C, SULFUR, CETANE INDEX,
DISTILLATION, CLOUD POINT, POUR POINT AND
COLD FILTER PLUGGING POINT.
CUSTOMER CONVENIENCE PACKS
ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT182016 KIT 1 (INCLUDES (6) AT178840 KITS)


AT182017 KIT 1 (INCLUDES (6) AT178840 & (2) AT178844 KITS)

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 1369-3


PN=227
2200-289
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
ALTERNATOR,REGULATOR AND ALTERNATOR WIRE HARNESS
CODE 3104,3107,3108 AND 3109
TP58398 -UN-08DEC98

THIS PARTS LISTING IS CONTINUED


1672-2 POWERTECH 4.5 L ENGINE PC2521 (12-APR-99)
PN=228
2200-290
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
ALTERNATOR,REGULATOR AND ALTERNATOR WIRE HARNESS
CODE 3104,3107,3108 AND 3109

ENGINE
KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 R122848 SHIELD 1 (CODE 3107)


2 T158584 FAN 1
3A R94350 SHEAVE 1 -803970
3B R501486 SHEAVE 1 803971-
4 R94351 BUSHING 1 -803970
5 T10745 WASHER 1
6 14M7158 NUT 1 M16
7 AT185696 ALTERNATOR 1 NEW (CODE 3104) 24V/45AMP, (BOSCH)
(CONVENIENCE ASSEMBLY) (SUB FOR AT175195)
TY24322 ALTERNATOR 1 (CODE 3104) 24V/45AMP, REMANUFACTURED, (SUB
FOR TY6774)
AT220394 ALTERNATOR 1 NEW (CODE 3107) 12V/95AMP, (BOSCH)
(CONVENIENCE ASSEMBLY) (SUB FOR AT175194)
TY24485 ALTERNATOR 1 (CODE 3107) 12V/95AMP, REMANUFACTURED (BOSCH)
(SUB FOR TY6750)
AT185951 ALTERNATOR 1 NEW(CODE 3108) 12V/120AMP, (BOSCH) (SUB FOR
AE53101)
AT220393 ALTERNATOR 1 NEW(CODE 3109) 12V/65AMP, BOSCH (CONVENIENCE
ASSEMBLY) (SUB FOR AT173624)
TY6799 ALTERNATOR 1 (CODE 3109) 12V/65AMP, REMANUFACTURED (BOSCH)
8 H144095 CAPACITOR 1
9 AT163156 REGULATOR 1 (CODE 3104)
H144094 VOLTAGE REGULATOR 1 (CODE 3107 AND 3109)
10 AT207952 COVER 1 (SUB FOR AH138291, THIS APPLICATION)
11 RE503814 CONNECTOR 1 (SUB FOR RE60251)
12 14M7297 NUT 1 M5

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 1672-3


PN=229
2200-291
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
ALTERNATOR ,REGULATOR WITHOUT WIRING HARNESS
CODE 3111
TP58397 -UN-08DEC98

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 AT220393 ALTERNATOR 1 (12V/65A) (BOSCH) (SUB FOR AT173624) (NEW)


(CONVENIENCE ASSEMBLY)
TY6799 ALTERNATOR 1 (12V/65A) (BOSCH) (REMANUFACTURED)
2 H144094 VOLTAGE REGULATOR 1
3 H144095 CAPACITOR 1
4 T10745 WASHER 1
5 14M7158 NUT 1 M16
6 T158584 FAN 1
7A R94350 SHEAVE 1 -803970
7B R501486 SHEAVE 1 803971-
8 R94351 BUSHING 1 -803970

1672-4 POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99)


PN=230
2200-292
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
MEMORANDA

POWERTECH 4.5 L ENGINE PC2521 (12-APR-99) 1672-5


PN=231
2200-293
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
ALTERNATOR WITH WIRING HARNESS
(CODE 3101)
TP50807 -UN-16APR98

THIS PARTS LISTING IS CONTINUED


1672-6 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=232
2200-294
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
ALTERNATOR WITH WIRING HARNESS
(CODE 3101)

KEY PART NO. PART NAME QTY SERIAL NO. REMARKS

1 RE501634 ALTERNATOR 1
2 .................. NUT 1
3 .................. LOCK WASHER 1
4 R501192 SHEAVE 1
5 T158584 FAN 1
6 .................. SHAFT KEY 1
7 RE503815 CONNECTOR 1 (SUB FOR RE62627)
8 14M7265 LOCK NUT 1 M5
9 14M7165 LOCK NUT 1 M6
10 19M7867 SCREW 1 M8 X 25
11 R501065 WASHER 1
12 19M7812 SCREW 1 M10 X 100
13 R64525 THRUST WASHER 1 10.312 X 17.475 X 0.914 MM (13/32" X 11/16" X
0.036")
14 14M7296 FLANGE NUT 1 M10

POWERTECH 4.5 L ENGINE PC2521 (17-SEP-99) 1672-7


PN=233
2200-295
TM 5-3805-280-24P

ELECTRICAL SYSTEM 16
ALTERNATOR, REGULATOR AND CHARGING SYSTEM WIRING 1672
INSTRUMENT PANEL AND GAUGES
12-VOLT
TP55389 -UN-24JUN98

THIS PARTS LISTING IS CONTINUED


1672-8 POWERTECH 4.5 L ENGINE PC2521 (29-JUL-98)
PN=234
2200-296

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