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Safe Work Method Statement

This method statement outlines the replacement of a faulty 2000A Schneider make TP MCCB located inside a Sterling Switchgear Factory panel. BK Gulf LLC is the principal contractor, with Sudevan as the project manager. The work involves installing a new MCCB by first isolating power, removing the damaged breaker and connections, installing the new breaker, reconnecting wires, and then restoring power. A mobile generator will provide backup power but will remain off during the 4-hour maintenance period for safety. Schneider Electric was also consulted on the work.

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Ashby Kb
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163 views

Safe Work Method Statement

This method statement outlines the replacement of a faulty 2000A Schneider make TP MCCB located inside a Sterling Switchgear Factory panel. BK Gulf LLC is the principal contractor, with Sudevan as the project manager. The work involves installing a new MCCB by first isolating power, removing the damaged breaker and connections, installing the new breaker, reconnecting wires, and then restoring power. A mobile generator will provide backup power but will remain off during the 4-hour maintenance period for safety. Schneider Electric was also consulted on the work.

Uploaded by

Ashby Kb
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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STERLING SWITCHGEAR FACTORY FZE

METHOD STATEMENT
ORGANISATION DETAILS
Principal contractor:

BK GULF LLC

Contact number:

04 3588702

Project manager or supervisor:

SUDEVAN

Contact number:

050 8772821

Other contractors (PCBUs):

NA

Contact number:

Person completing the SGMS:

ASHBY

Contact number:

06 7477410

Position:

OPERATIONS SUPERVISOR

Reviewed by:

SUNIL KUMAR T (Gen Manager)

Date prepared:

19/12/2013

Review date:

19/12/2013

PROJECT DETAILS
What is the scope of the work?

To install a 2000A Schneider make TP MCCB to replace a faulty TP MCCB located inside the panel.

Who else was consulted/involved


in preparing this SGMS?

Schneider Electric

What high risk work activities are


covered by this SGMS?

Powered Mobile Generator in use.

Mitigation Action Plan:

Making sure no personnel shall switch on the mobile generator during the course of work. Confirmation will be given by
the senior electrician to switch on the power supply after all works shall be finished.

Prior to Work:

Prior to starting the work, ensure that the main power supply to the panel is isolated. Check the panel phases for any live
supply including the bottom terminals of the main incomer using a tester. Ensure that the mobile generator remains off
during the maintenance period which would be a minimum of at least 4 hours. Tools and equipment for installation shall
be made ready to start the work immediately after switching the power off.

Method of Work:

1. Switch off the main incomer of the panel.


2. Open the compartment in which the damaged MCCB is located.
3. Remove protective shrouding if any.
4. Remove the terminated outgoing cables.

5. Remove the copper busbars on both sides of the breaker.


6. Remove the damaged MCCB.
7. Make measurements for fixing the new MCCB.
8. Drill holes on the panel plate and main busbar to fix the MCCB and copper connection busbars respectively.
9. Fix the new MCCB to the mounting plate inside the panel.
10. Fix the top and bottom connection busbars to the new MCCB.
11. Reconnect the removed outgoing cables to the terminal busbars of the new MCCB.
12. Modify protective shroud if required.
13. Cary out a final inspection to analyse the success of work.
14. Switch on the main power supply to the panel.
15. Switch on the main incomer of the panel followed by branch circuit breakers.
16. Ensure that the new MCCB is working properly.

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