protection
and control
presentation
page
contents
presentation
1
grounding systems
3
short-circuit currents
lexicon
generalities
Merlin Gerin
9
discrimination
15
electrical system protection
21
transformer protection
29
motor protection
35
AC generator protection
41
capacitor protection
47
sensors
53
I>
overcurrent protection
U<
I <–
directional overcurrent
protection
>f>
I >
N
earth fault protection
U>
undervoltage protection
over and underfrequency
protection
overvoltage protection
Ii >
negative sequence
unbalance protection
P <––
real reverse power
protection
I
thermal overload protection
Q <––
reactive reverse power
protection
∆I
differential protection
I >
U
voltage restrained
overcurrent protection
Protection devices continuously monitor the
electrical status of system units and cause
them to be de-energized (e.g. tripped by a
circuit breaker) when they are the site of a
disturbance: short-circuit, insulation fault...
The objectives are:
to contribute to protecting people against
electrical hazards,
to prevent equipment damage (the power
produced by a three-phase short-circuit on a
MV busbar can melt up to 50 kg of copper
within 1 second, the temperature at the
centre of the arc can exceed 10,000°C),
to limit thermal, dielectric and mechanical
stress on equipment,
to maintain stability and service continuity
in the system,
to protect adjacent installations
(for example, by reducing induced voltage in
adjacent circuits).
In order to attain these objectives, a
protection system should have the following
features:
speed,
discrimination,
reliability.
U
N
>
neutral voltage displacement
protection
Buchholz
Protection, however, has its limits: faults
have to actually occur in order for it to take
effect. Protection cannot therefore prevent
disturbances; it can only limit their duration.
Furthermore, the choice of a protection
system is often a technical and economic
compromise between the availability and
safety of the electrical power supply.
The choice of a protective device is not the
result of isolated study, but rather one of the
most important steps in the design of the
electrical system.
Based on an analysis of the behaviour of
electrical equipment (motors,
transformers...) during faults and the
phenomena produced, this guide is intended
to facilitate your choice of the most suitable
protective devices.
protection guide 1
2 protection guide
Merlin Gerin
grounding systems
introduction
The choice of MV and HV grounding systems
has long been a topic of heated controversy
due to the impossibility of finding a single
compromise for the various types of electrical
systems. Experience acquired today enables a
pertinent choice to be made according to the
specific constraints of each system.
five grounding sytems
Neutral potential can be grounded using five
methods that differ according to the kind
(capacitive, resistive, inductive) and value
(zero to infinity) of the Zn impedance
connection made between the neutral and
earth:
Zn = ∞ ungrounded, no deliberate
connection,
Zn is a resistance with a fairly high value,
Zn is a reactance with a generally low value,
Zn is a reactance designed to compensate
for the system capacity,
Zn = 0 - the neutral is directly grounded.
difficulties and selection
criteria
The selection criteria involve many aspects:
technical characteristics (system function,
overvoltage, fault current, etc...),
operation (service continuity, maintenance),
safety,
cost (investment and operating expenses),
local and national customs.
In particular, there are two major technical
considerations which are, in fact, contradictory:
Reducing the level of overvoltage
Overvoltage is of several origins:
lightning overvoltage, which all overhead
systems are exposed to, up to the user supply
point,
internal system overvoltage caused by
operations and certain critical situations
(resonance),
overvoltage resulting from an earth fault itself
and its clearance.
Reducing earth fault current (If).
Fault current that is too high produces a whole
series of consequences:
damage caused by the arc at the fault point;
particularly the melting of magnetic circuits in
rotary machines,
thermal withstand of cable shields,
size and cost of earthing resistance,
induction into adjacent telecommunication
systems,
danger for people created by raised frame
potential.
Merlin Gerin
Unfortunately, optimizing one of these
requirements is automatically to the
disadvantage of the other. Two typical
grounding methods accentuate this contrast:
the ungrounded neutral system, which
eliminates the flow of earth fault current
through the neutral but causes the most
overvoltage,
the directly grounded neutral system, which
reduces overvoltage to a minimum, but causes
high fault current.
An intermediate solution is therefore often
chosen: the impedance grounded neutral
system.
protection guide 3
grounding systems (cont.)
ungrounded
Id
4 protection guide
In this type of system, a phase-to-earth fault
only produces a weak current through the
phase-to-earth capacity of the fault-free
phases.
It can be shown that Id = 3 CωV
c V being the simple voltage,
c C the phase-to-earth capacity of a phase,
c ω the frequency of the system (ω = 2πf).
The Id current can remain for a long time, in
principle, without causing any damage since
it does not exceed a few amperes
(approximately 2 A per km for a 6 kV singlepole cable, with a 150 mm2 cross-section,
PRC insulated, with a capacity of 0.63 µF/km).
Action does not need to be taken to clear this
1st fault, making this solution advantageous in
terms of maintaining service continuity.
However, this brings about the following
consquences:
c if not cleared, the insulation fault must be
signalled by a permanent insulation
monitor,
c subsequent fault tracking requires device
made all the more complex by the fact that it is
automatic, for quick identification of the faulty
feeder, and also maintenance personnel
qualified to operate it,
c if the 1st fault is not cleared, a second fault
occurring on another phase will cause a real
two-phase short circuit through the earth,
which will be cleared by the phase protections.
Advantage
The basic advantage is service continuity
since the very weak fault current prevents
automatic tripping.
Drawbacks
The failure to eliminate overvoltage through
the earth can be a major handicap if
overvoltage is high. Also, when one phase is
earthed, the others are at delta voltage
(U = V.e) in relation to the earth increasing
the probability of a 2nd fault. Insulation costs
are therefore higher since the delta voltage
may remain between the phase and earth for
a long period as there is no automatic tripping.
A maintenance department with the equipment
to quickly track the 1st insulation fault is also
required.
Applications
This solution is often used for industrial
systems (≤ 15 kV) requiring service continuity.
Merlin Gerin
resistance grounding
I >
N
N
Rn
I >
N
Id
Rn
accessible neutral
non accessible neutral
Protections
The detection of weak fault current Id requires
protections other than overcurrent phase
relays.
These “earth fault" protections detect fault
current:
c directly in the neutral earthing
connection 1 ,
c or within the system by measuring the
vectorial sum of the 3 currents using:
v 3 CTs feeding the phase overcurrent
protections 2 ,
v a core balance CT - (accurate solution - to be
used preferably) 3 .
I >
N
1
2
3
I >
N
I >
N
Merlin Gerin
In this type of system, a resistive impedance
limits earth fault current Id, while still allowing
proper evacuation of overvoltage. Protections
must however intervene automatically to clear
the first fault. In systems that feed rotating
machines, the resistance is calculated so as to
obtain an Id current of 15 to 50 A.
This weak current must however be Id ≥ 2 Ic
(Ic : total capacitive current in the system) in
order to reduce operation overvoltage and to
enable simple detection.
Distribution systems use higher ratings
(100 to 1000 A) that are easier to detect and
allow evacuation of lightning overvoltage.
Advantages
This system is a good compromise between
weak fault current and good overvoltage
evacuation. The protection devices are fairly
simple and discriminating and the current is
limited.
Drawbacks
c no service continuity; earth faults must be
cleared as soon as they occur,
c the higher the voltage and level of current
limitation, the higher the cost of the earthing
resistance.
Applications
Public and industrial MV distribution systems.
Earthing resistance
If the neutral is accessible (star-connected
transformer), the earthing resistance is
inserted between the neutral and earth.
When the neutral is not accessible or when
determined by the discrimination study, an
artificial neutral point is established
(zero sequence generator) using a coil or
a special transformer with a very low
zero sequence reactance.
The relay is set according to the fault current Id
that is calculated leaving out the zero
sequence impedance of the source and of the
connection in relation to impedance Rn and
taking the following 2 rules into account:
c setting > 1.3 times system capacitive current
downstream from the protection,
c setting at approximately 20 % of maximum
earth fault current.
Also, if 3 CTs are used for detection,
the setting must not be less than 10%
of the CT rating to take into consideration the
uncertainty linked to:
v assymmetry of transient currents,
v differences in performance level.
protection guide 5
grounding systems (cont.)
reactance grounding
For system voltage above 40 kV,
it is preferable to use reactance rather
than a resistance because of the difficulties
arising from heat emission in the event of a
fault.
compensation reactance
grounding
This system is used to compensate
for capacitive current in the system.
Fault current is the sum of the currents
which flow through the following circuits:
c reactance grounding,
c fault-free phase capacitance with respect
to earth.
The currents may compensate for each
other since:
c one is inductive (in the grounding),
c the other one is capacitive (in the fault-free
phase capacitances).
They are therefore opposite in phase.
L
N
Advantage
The system reduces fault current, even if
the phase-to-earth capacitance is high.
Id
direct grounding
6 protection guide
Drawback
The cost of reactance grounding may be
high due to the need to modify the reactance
value in order to adapt compensation.
Protection
Fault detection is based on the active
component of the residual current.
The fault causes residual currents to flow
throughout the system, but the faulty circuit
is the only one through which resistive
residual current flows.
In addition, the protective devices take into
account repetitive self-extinguishing faults
(recurring faults).
When the earthing reactance and system
capacitance are compensated (3Ln Cw2 =1)
v fault current is minimal,
v it is resistive current,
v faults are self-extinguishing.
The compensation reactance is called an
extinction coil or Petersen coil.
When the neutral is directly grounded without
any coupling impedance, fault current Id
between the phase and earth is practically a
phase-to-neutral short-circuit, with a high
value. This system, ideal for overvoltage
evacuation, involves all the drawbacks and
hazards of strong earth fault current. There is
no continuity of service, but there are no
specific protections: the regular phase
overcurrent protections clear the fault.
Applications
c this type of system is not used in European
overhead or underground MV systems, but is
prevalent in North American distribution
systems. In these (overhead) systems, other
features come into play to justify the choice:
v the existence of a distributed neutral
conductor,
v 3 ph or 2 ph/N or ph/N distribution,
v use of the neutral conductor as a protective
conductor with systematic earthing of each
electrical cable pole.
c this type of system may be used when the
short-circuit power of the source is low.
Merlin Gerin
Merlin Gerin
protection guide 7
8 protection guide
Merlin Gerin
short-circuit currents
introduction
A short circuit is one of the major incidents
affecting electrical systems.
The consequences are often serious, if not
dramatic:
c a short circuit disturbs the system
environment around the fault point by
causing a sudden drop in voltage,
c it requires a part of the system (often a
large part) to be disconnected through the
operation of the protection devices,
c all equipment and connections (cables,
lines) subjected to a short circuit undergo
strong mechanical stress (electrodynamic
forces) which can cause breaks, and
thermal stress which can melt conductors
and destroy insulation,
c at the fault point, there is often a high
power electrical arc, causing very heavy
damage that can quickly spread all around.
Although short circuits are less and less
likely to occur in modern well-designed, welloperating installations, the serious
consequences they can cause are an
incentive to implement all possible means to
swiftly detect and attenuate them.
The short circuit value at different points in
the system is essential data in defining the
cables, busbars and all breaking and
protection devices as well as their settings.
definitions
Short-circuit current at a given point in the
system is expressed as the rms value Isc
(in kA) of its AC component.
The maximum instantaneous value that
short-circuit current can reach is the peak
value Ip of the first half cycle.
This peak value can be much higher than
√2.Isc because of the damped DC
component that can be superimposed on
the AC component.This random DC
component depends on the instantaneous
value of voltage at the start of the shortcircuit and on the system characteristics.
Short-circuit power is defined by the formula
Ssc = eUn . Isc (in MVA).
This theoretical value has no physical
reality; it is a practical conventional value
comparable to an apparent power rating.
current
DC component
iρ
2 2 Icc
Merlin Gerin
time
protection guide 9
short-circuit currents (cont.)
The Isc value of three-phase short circuit
current at a point F within the system is:
U
Isc =
e Zsc
phase-to-phase shortcircuit
Isc
Zsc
U
Zsc
U
Zsc
F
in which U refers to the phase-to-phase
voltage at point F before the fault occurs and
Zcc is the equivalent upstream system
impedance as seen from the fault point.
c in theory, this is a simple calculation; in
practice, it is complicated due to the difficulty
of calculating Zsc, an impedance equivalent
to all the unitary impedances of series- and
parallel-connnected units located upstream
from the fault. These impedances are
themselves the quadratic sum of reactances
and resistances.
F
F
There may not be a single source of voltage,
but rather several sources in parallel, in
particular, synchronous and asynchronous
motors, reacting like generators upon the
occurrence of short circuits.
Three-phase short circuit current is generally
the strongest current that can flow in the
system.
Two-phase short circuit current is always
weaker (by a ratio of e/2, i.e.
approximately 87%).
2-phase Isc =
U
2 Zsc
Zsc = VR2 + X2
Calculations can be made much simpler by
knowing the short-circuit power Ssc at the
point that joins the distribution system.
Knowing Ssc at this point, the equivalent Za
impedance upstream from this point can be
calculated using the formula:
Za =
phase-to-earth short circuit
current (single-phase)
1
N
2
Zn
The value of this current depends on Zn
impedance between the neutral and
earth.This impedance can be virtually nil if
the neutral is directly grounded (in series
with the earthing connection resistance) or,
on the contrary, almost infinite if the neutral
is ungrounded (in parallel with the system's
phase to earth capacitance).
Calculation of this unbalanced short-circuit
current requires the use of the symmetrical
components method.
This method replaces the real system by
superimposing 3 systems:
positive Z1 , negative Z2 , zero sequence Z0
The value of the phase-to-earth fault current
Io is:
I0 =
3
Io
Ue
Z1 + Z2 + Z0 + 3 Zn
This calculation is required for systems in
which the neutral is earthed by a Zn
impedance. It is used to determine the
setting of the "earth fault" protection devices
which are to intervene to break the earth
fault current.
In practice :
I0 z
10 protection guide
U2
U
, Isc =
e Za
Ssc
U
e Zn
Merlin Gerin
short circuit currents at
generator terminals
It is more complicated to calculate shortcircuit current at a synchronous generator's
terminals than at the terminals of a
transformer connected to the system. This is
because the internal impedance of the
machine cannot be considered constant
after the start of the fault. It increases
progressively and the current becomes
weaker, passing through three characteristic
stages:
subtransient: (approx. 0.01 to 0.1 sec).
Short-circuit current (rms value of the AC
component) is high: 5 to 10 times permanent
rated current.
transient: (between 0.1 and 1 sec). Shortcircuit current drops to between 2 and 6
times rated current.
continuous: Short-circuit current drops to
between 0.5 and 2 times rated current.
current
subtransient phenomena
The given values depend on the power
rating of the machine, its excitation mode
and, for continuous current, on the value of
the exciting current, therefore on the
machine's load at the time of the fault.
Also, the zero sequence impedance of the
AC generators is generally 2 to 3 times
lower than their positive sequence
impedance. Phase-to-earth short circuitcurrent is therefore stronger than threephase current. By way of comparison, the
three-phase short-circuit current at a
transformer's terminals ranges between 6
and 20 times rated current depending on the
power rating.
It can be concluded that short-circuits at
generator terminals are difficult to assess,
and that their low, decreasing value makes
protection setting difficult.
transient
continuous
i1
t
i2
t
i3
t
fault
occurs
calculation of short-circuit
currents
Merlin Gerin
3 short circuit currents at generator terminal
The rules for calculating short-circuit
currents in industrial installations are
presented in IEC standard 909 issued in
1988.
The calculation of short-circuit currents at
various points in a system can quickly turn
into an arduous task when the installation is
a complicated one. The use of specialized
software enables these calculations to be
performed faster.
protection guide 11
short-circuit currents (cont.)
equipment behaviour
during short-circuits
There are 2 types of system equipment, the
type that intervenes and the type that does
not intervene at the time of a fault.
Passive equipment
This category comprises all equipment
which, due to its function, must have the
capacity to transport both normal current
and short-circuit current without damage.
This equipment includes cables, lines,
busbars, disconnecting switches, switches,
transformers, series reactances and
capacitors, instrument transformers.
For this equipment, the capacity to withstand
a short-circuit without damage is defined in
terms of:
electrodynamic withstand (expressed in
peak kA), characterizing mechanical
resistance to electrodynamic stress.
thermal withstand (expressed in rms kA for
1 to 5 seconds) characterizing maximum
admitted overheating.
Active equipment
This category comprises the equipment
designed to clear short circuit currents:
circuit breakers and fuses.
This property is expressed by the breaking
capacity and if required, by the making
capacity upon occurrence of a fault.
breaking capacity
This basic characteristic of a switching
device is the maximum current (in rms kA)
it is capable of breaking in the specific
conditions defined by the standards, it
generally refers to the rms value of the AC
component of the short circuit current;
sometimes, for certain switchgear, the rms
value of the sum of the 2 components is
specified: AC and DC; it is then "unbalanced
current".
The breaking capacity requires other data
such as:
voltage,
R/X ratio of broken circuit,
system natural frequency,
number of breaks at maximum current,
for example the cycle: B - M/B - M/B
(B = breaking; M = making),
status of the device after test.
The breaking capacity appears to be a fairly
complicated characteristic to define:
it therefore comes as no surprise that the
same device can be assigned different
breaking capacities depending on the
standard by which it is defined.
making capacity upon occurrence
of a short-circuit
In general, this characteristic is implicitly
defined by the breaking capacity: a device
should have the capacity to "make" upon the
occurrence of a short-circuit that it has the
capacity to break.
Sometimes making capacity needs to be
higher, for example for AC generator circuit
breakers.
The making capacity is defined at peak kA
since the 1st asymmetric peak is the most
restrictive one from an electrodynamic point
of view.
short-circuit current presumed to be
"broken"
Some devices have the capacity to limit the
current they are going to break.
Their breaking capacity is defined as the
maximum current presumed to be broken
that would develop in the case of a full short
circuit at the upstream terminals of the
device.
12 protection guide
Merlin Gerin
Merlin Gerin
protection guide 13
14 protection guide
Merlin Gerin
discrimination
I>
I>
I>
introduction
Protections comprise a coherent whole in
relation to the structure of the system and its
grounding. They should be looked upon as a
system based on the principle of
discrimination which consists of isolating as
quickly as possible the part of the system
affected by the fault and only that part,
leaving all the fault-free parts of the system
energized.
current discrimination
Current discrimination is based on the fact
that within a system, the further the fault is
from the source, the weaker the fault
current.
Current-based protection is installed at the
starting point of each section: its setting is
set at a value lower than the minimum value
of short-circuit current caused by a fault in
the monitored section, and higher than the
maximum value of the current caused by a
fault located downstream (beyond the
monitored area). Set in this way, each
protection device operates only for faults
located immediately downstream from it, and
is not sensitive to faults beyond.
In practice, it is difficult to define the settings
for two cascading protection devices (and
still ensure good discrimination) when there
is no notable decrease in current between
two adjacent areas (medium voltage
system). However, for sections of lines
separated by a transformer, this system can
be used advantageously as it is simple,
economical and quick (tripping with no
delay).
An example of the application is shown
(fig.1).
ISCA > Ir ≥ ISCB
ISCB image at the transformer primary of the
maximum short-circuit current on the
secondary.
I>
A
Icc
I A
B
Icc
ISCBB
SCA
(fig.1)
example of current discrimination
Various means can be implemented to
ensure proper discrimination in electrical
system protection:
c current discrimination,
c time discrimination,
c discrimination by data exchange, referred
to as logic discrimination,
c discrimination by the use of directional
protection devices,
c discrimination by the use of differential
protection devices.
Ir
I
max. SCB
Merlin Gerin
I
min. SCA
I
protection guide 15
discrimination (cont.)
time discrimination
time setting *
1,1s
I>
Time discrimination consists of setting
different time delays for the current-based
protection devices distributed throughout the
system. The closer the relay is to the
source, the longer the time delay.
The fault shown in the diagram opposite is
detected by all the protections (at A, B, C,
and D). The time-delayed protection at D
closes its contacts more quickly than the one
installed at C, which is in turn faster to react
than the one at B, etc.
Once circuit breaker D has been tripped and
the fault current has been cleared,
protections A, B and C, which are no longer
required, return to the stand-by position.
A
0,8s
I>
B
0,5s
I>
C
0,2s
I>
D
The difference in operation times ∆t between
two successive protections is the
discrimination interval. It takes into account:
c circuit breaker breaking time Tc,
c time delay tolerances dt,
c time for the protection to return to
stand-by: tr
∆t should therefore correspond to the
relation:
∆t ≥ Tc + tr + 2dt.
Considering present switchgear and relay
performances, ∆t is assigned a value of
0.3 sec.
This discrimination system has two
advantages:
c it provides its own back-up (granted, by
eliminating a fault-free part of the
installation),
c it is simple.
However, when there are a large number of
cascading relays, since the protection
located the furthest upstream has the
longest time delay, the fault clearing time is
prohibitive and incompatible with equipment
short-circuit current withstand and external
operating necessities (connection of a
distributor to electrical system, for example).
This principle is used in radial networks.
phase to phase fault
(*)
IRA ≥ IRB ≥ IRC ≥ IRD
IR: setting of overcurrent protection
16 protection guide
Merlin Gerin
I>
I>
I>
application of time
discrimination
A IrA
The time delays set for time discrimination
are activated when the current exceeds
the relay settings.
The settings must be coherent.
There are 2 types of time-delayed currentbased relays:
cdefinite time relays,
the time delay is constant regardless of the
current, provided it is higher than the setting.
IrA > IrB > IrC. , tA > tB > tC.
t
B IrB
current setting
not operating
t
time delayed
operating
C B
A
t
A
C IrC
∆t
t
B
∆t
t
C
time delay
I
IrC
(fig.1)
definite time tripping curve
IrB
IccC IccB IccA I
IrA
cIDMT relays (fig. 2),
the stronger the current, the shorter the time
delay. If the settings are set to In, overload
protection is ensured at the same time as
short-circuit protection and setting
coherency is guaranteed.
InA > InB > InC
IrA = InA IrB = InB IrC = InC
The time delays are set for the
discrimination interval ∆t of the maximum
current detected by the upstream protection
relay.
t
current setting
not operating
t
C
B
A
time delayed
operating
∆t
∆t
I
(fig.2)
IDMT tripping curve
Merlin Gerin
IrC
IrB
IrA
IccC
IccB
IccA
I
protection guide 17
discrimination (cont.)
logic selectivity
I>
I>
This principle is used when short fault
clearing time is required.
Theexchange of logic data between
successive protection devices eliminates
the need for discrimination intervals.
In a radial system, the protections located
upstream from the fault point are activated;
those downstream are not. The fault point
and the circuit breaker to be controlled can
therefore be located without any ambiguity.
Each protection activated by a fault sends:
a blocking input to the upstream stage
(order to increase the upstream relay time
delay),
a tripping order to the related circuit
breaker unless it has already received a
blocking input from the downstream stage.
Time-delayed tripping is provided for as
back-up.
Advantage
Tripping time is no longer related to the
location of the fault within the discrimination
chain.
R
blocking input
I>
R
I>
R
phase-to-phase fault
logic selectivity system
18 protection guide
Merlin Gerin
I>
I>
I>
directional discrimination
In a looped system, in which faults are fed
from both ends, it is necessary to use a
protection system that is sensitive to the
direction of the flow of fault current in order
to locate and clear it.
Example of the use of directional
protections:
D1 and D2 are equipped with instantaneous
directional protections; H1 and H2 are
equipped with time-delayed overcurrent
protections.
In the event of a fault at point 1 , only the
protections on D1 (directional), H1 and H2
detect the fault. The protection on D2 does
not detect it (because of the direction of its
detection system). D1 breaks. The H2
protection de-energizes and H1 breaks.
tH1 = tH2
tD1 = tD2
tH = tD + ∆t
H2
H1
I>
I>
1
A
I
I
D1
D2
way of detection
example of use of directional protections
sélectivité par protection
différentielle
I
protected
equipment
I'
Rs
∆I
high impedance differential protection
diagram
I
protected
equipment
I'
These protections compare the current at
the ends of the monitored section of the
system. Any difference in amplitude and
phase between the currents indicates the
presence of a fault. This is a selfdisciminating protection system as it only
reacts to faults within the area it covers and
is insensitive to any faults outside this area.
The protected equipment can be: a motor,
an AC generator, a transformer, or a
connection (cable or line).
This protection is used to :
c detect fault currents lower than rated
current
c trip instantaneously since discimination is
based on detection and not on time delays.
There are two main principles:
The high impedance protective device is
series-connected with a stabilization
resistor (1) in the differential circuit.
The percentage-based differential protective
device is connected separately to the I and I'
current circuits.
The difference between these currents I - I'
is determined in the protective device and
the protection stability (1) is obtained by a
restraint related to the measurement of
let-through current I + I' .
2
(1)
The stability of the differential protective
device is its capacity to remain dropped out
when there are no faults within the zone
being protected, even if a differential current
is detected:
v transformer magnetizing current,
v line capacitive current,
v error current due to saturation of the
current sensors.
∆I
percentage-based differential protection
diagram
Merlin Gerin
protection guide 19
20 protection guide
Merlin Gerin
electrical system protection
introduction
Merlin Gerin
Electrical system protection should:
detect faults,
cut off of the faulty parts of the electrical
system, keeping the fault-free parts in
operation.
Protection systems are chosen according to
the electrical system configuration (parallel
operation of AC generators or transformers,
loop or radial system,grounding system…).
Protection against each of the following
types of faults is to be considered:
phase-to-phase faults,
earth faults (protections related to
electrical system grounding).
This will be done by successively examining
the following cases:
a single incoming line,
two incoming lines,
a busbar,
a loop.
protection guide 21
electrical system protection (cont.)
electrical system with
a single incoming line
phase-to-phase faults (fig. 1)
I>
t
A
A
2
The protection device at D detects
faults 1 on the outgoing lines and is
tripped following a time delay tD.
The protection device at A detects the
faults 2 on the busbars and is tripped
following a time delay tA. It also acts as
back-up in the event of a malfunction of
protection D.
Choose : IrA ≥ IrD and tA ≥ tD +∆t
∆t : discriminator interval
(generally 0,3 s).
D
I>
t
D
1
(fig. 1)
phase-to-earth faults
H
IN >
3
IN >
A
2
D3
D2
IN >
D1
IN >
IN >
1
(fig. 2)
resistive current
22 protection guide
capacitive current
Grounding by resistance on transformer
(fig.2)
Outgoing lines, the incoming line and the
grounding connection are equipped with
earth fault protection devices.
These devices are necessarily different from
multiphase fault protections as the fault
currents are in a different range.
Outgoing line protections are set selectively
in relation to the incoming line protection,
which is itself set selectively in relation to the
protection equipping the grounding
connection (respecting discrimination
intervals).
The fault current is fed back by the
capacitances of the fault-free outgoing lines
and the grounding resistance. All the faultfree outgoing line sensors detect capacitive
current.
So as to prevent inadvertent tripping, the
protection device on each outgoing line is
set at a setting higher than the outgoing
line's own capacitive current.
c fault at 1 : the D1 circuit breaker trips,
actuated by the protection device linked to it,
c fault at 2 : the A circuit breaker trips,
actuated by the incoming line protection
device,
c fault at 3 : the protection device located
on the neutral grounding connection causes
circuit breaker H to trip at the transformer
primary.
Merlin Gerin
Grounding by resistance on the busbar
(fig.3)
The outgoing and ingoing line protections
are selectively set in relation to the
protection equipping the grounding
impedance. As in the previous case, the
protection on each outgoing line is set at a
setting higher than the outgoing line's own
capacitive current.
In the event of a fault on outgoing line 1
only the D1 outgoing line circuit breaker
trips.
In the event of fault on the busbar 2 , only
the protection equipping the grounding
connection detects the fault. It causes
tripping by circuit breaker A.
In the event of fault on the transformer
secondary 3 , the incoming line protection
detects the fault. It causes tripping by circuit
breaker H.
H
3
I
IN >
t
rA A
A
IN > IrN tN
2
D2
Note: when circuit breaker A is open, the
transformer secondary is ungrounded.
D1
IN >
IN >
I
rD
t
D
1
(fig. 3)
permanent
insulation
monitoring
UN >
Ungrounded neutral (fig.4).
A fault, regardless of its location, produces
current which is fed back by the capacitance
of the fault-free outgoing lines.
in industrial system, this current is generally
weak (a few amperes), allowing operations
to carry on while the fault is being tracked.
The fault is detected by a permanent
insulation monitor (Vigilhom) or a neutral
voltage displacement protection device. In
the case of a system with high total
capacitve current (tens of amperes), added
measures are required to quickly clear the
fault.
Directional earth protection can be used to
selectively trip the faulty outgoing line.
(fig. 4)
Merlin Gerin
protection guide 23
electrical system protection (cont.)
system with two incoming
lines
H1
H2
I>
t
I>
t
I
t
H
T1
H
T2
3
t
I
R
I>
t
R
t
I>
A
A1
A
A2
2
D1
phase-to-phase faults (fig.1)
phase-to-earth faults (fig. 2)
System with two transformer incomers
or with two incoming lines
The outgoing lines are equipped with phase
overcurrent protections with a time delay of
tD. The two incoming lines A1 and A2 are
equipped with phase overcurrent
protections selectively set with the outgoing
lines, i.e. at a value of
tA ≥ tD + ∆t.
They are also equipped with directional
protection devices with time delays set at
tR < tA - ∆t.
Therefore, a fault at 1 is cleared by the
opening of D2 with a time delay of tD.
A fault at 2 is cleared by the opening of
A1 and A2 with a time delay of tA
(the directional protections do not detect the
fault).
A fault at 3 is detected by the A1
directional protection which opens at time tR,
allowing continued operation of the faultfree part of the system. The fault at 3
however is still fed by T1. At time
tH ≥ tA + ∆t, H1 is actuated by the phase
overcurrent protection with which it is
equipped.
System with two transformer incomers
Grounding by resistance on the
transformers. The outgoing lines are
equipped with earth fault protection devices
set at a setting higher than the
corresponding capacitive current with a time
delay of tD.
The incomers (A1 and A2) are equipped with
directional protections with a time delay of tR.
The grounding connections are equipped
with earth fault protections, the setting of
which is higher than the settings of the
incomer and outgoing line protections with a
time delay of tN ≥ tD + ∆t.
Therefore, a fault at 1 is cleared by the
opening of D1.
A fault at 2 is cleared by the opening of
A1, A2, H1 and H2, triggered by the
protections located on the grounding
connections of the 2 transformers.
A fault at 3 is detected by the A1
directional earth fault protection which opens
at time tR, allowing continued operation of
the fault-free part of the system.
However, fault 3 is still fed up to time tN,
the moment at which the protection located
on the corresponding transformer's
grounding connection triggers the opening of
the H1 circuit breaker.
D2
I>
t
D
I>
t
D
1
H1
H2
detection way
(fig. 1)
IN >
3
IN
t
t
N
N
IN >
t
IN
R
A1
t
R
A2
2
D1
D2
IN > tD
D3
IN > tD
IN > tD
1
detection way
(fig. 2)
24 protection guide
Merlin Gerin
busbars
∆I
In addition to the protections described
earlier, a busbar can be equipped with a
specific protection device, referred to as
high impedance differential protection, the
aim of which is to be sensitive, quick and
selective.
The differential protection (fig.1) takes the
vectorial sum per phase of currents entering
and leaving the busbar; whenever this sum
is not equal to zero, it trips the busbar
power supply circuit breakers.
Logic discrimination (fig.2) applied to
overcurrent protections provides a simple,
simple solution for busbar protection .
A fault at 1 is detected by the D1
protection which transmits a blocking input
to the A protection.
The D1 protection is tripped 0.6 sec. later
A fault at 2 is detected only by the A
protection which is tripped 0.1 sec. later.
(fig. 3)
I>
t = 0,1 s
I>
t = 0,6 s
I>
t = 0,3 s
A
2
D1
1
D2
(fig. 4)
Merlin Gerin
protection guide 25
electrical system protection (cont.)
In a distribution system comprising
substations fed in a loop, protection can be
at the head of the loop or by sections:
open loop
closed loop
Protection at the head
of the loop (fig. 1)
I>
I>
The loop is always open.
The circuit breaker at the head of each loop
is equipped with an overcurrent protection
device.
A fault in a cable joining up 2 substations
causes the opening of one of the two circuit
breakers at the head, depending on the
position of the loop opening.
Protection is often completed by an
automation system which:
c clears the fault with the power off by
opening the devices located at the ends of
the cable involved, after localisation of the
faulty cable (by cable fault detector),
c close the incomer circuit breaker that
tripped,
c closes the device which ensured the
normal opening of the loop.
(fig. 1)
Loop section protection
∆I
∆I
∆I
∆I
Each end of the cable is equipped with a
circuit breaker, with severall protection
solutions.
c differential protection solution (fig. 2):
each cable is equipped with a differential line
protection device and each substation is
equipped with a busbar differential
protection device. This type of protection is
very quick but expensive. Also, if the neutral
is resistance grounded, the sensitivity of the
differential protections must cover phase-toearth faults.
This solution may be used in bolh open and
closed loops.
(fig. 2)
26 protection guide
Merlin Gerin
Loop section protection (cont.)
I>
Overcurrent protection and directional
logic discrimination (fig. 3)
The circuit breakers in the loop are fitted
with overcurrent protection and directional
protection devices. The principle of logic
discrimination is also used to clear faults as
quickly as possible.
A fault in the loop activates:
c all the protection devices when the loop is
closed,
c all the protection devices upstream from
the fault when the loop is open. Each
protection device sends a blocking input to
one of the devices adjacent to it within the
loop, according to the data transmitted by
the directional protection device.
Protection devices that do not receive a
blocking input trip within a minimum amount
of time regardless of the fault's position in
the loop:
c the fault is cleared by two circuit breakers,
one on either side of the fault if the loop is
closed, and all the switchboards remain
energized,
c the fault is cleared by the upstream circuit
breaker if the loop is open. This solution is a
full one since it protects the cables and
switchboards. It is quick, discriminating and
includes back-up protection.
I>
I
I
I
I
I
I
I
I
(fig. 3)
I>
t4
I>
I>
t5
t5
I>
I
t1
t3
I
I>
t2
t3
I
I>
t2
t4
I
t1
Overcurrent and directional overcurrent
protection (fig. 4)
In the case of a loop limited to two
substations, time discrimination can be used
with overcurrent and directional overcurrent
protection devices as shown in the diagram.
A higher number of substations results in
prohibitive time delays.
The time gap between delays t1, t2… t5 is
the discrimination interval ∆t.
Long distance protection
This solution is only useful for very long
connections (several kilometers long). It is
costly and very seldom used, in medium
voltage.
time gap between t1, t2,… t3 is ∆t discrimination interval
detection way
(fig. 4)
Merlin Gerin
protection guide 27
28 protection guide
Merlin Gerin
transformer protection
introduction
The transformer is a particularly important
system component.
It requires effective protection against all
faults liable to damage it, whether of internal
or external origin.
The choice of a protection system is often
based on technical and cost considerations
related to the power rating.
types of faults
The main faults affecting transformers are:
c overloads,
c short-circuits,
c frame faults
An overload can result from an increase in
the number of loads being fed
simultaneously or from an increase in the
power absorbed by one or more loads.
It results in an overcurrrent of long duration
causing a rise in temperature that is
detrimental to the preservation of insulation
and to the service life of the transformer.
Short circuits can be inside or outside the
transformer:
c internal: faults occurring between winding
conductors with different phases or faults in
the same winding. The fault arc damages
the transformer winding and can cause fire.
In oil transformers, the arc causes the
emission of decomposition gas. If the fault is
a weak one, there is a slight gas emission
and the accumulation of gas can become
dangerous. A violent short circuit can cause
major damage that can destroy the winding
and also the tank frame by the spread of
burning oil.
c external: phase-to-phase faults in the
downstream connections. The downstream
short circuit current produces
electrodynamic forces In the transformer that
are liable to affect the windings mechanically
and then develop in the form of internal
faults.
A frame fault is an internal fault. It can
occur between the winding and the tank
frame or between the winding and the
magnetic core. It causes gas emission in oil
transformers. Like internal short circuits, it
can cause transformer damage and fire.
The amplitude of the fault current depends
on the upstream and downstream grounding
systems, and also on the position of the fault
within the winding.
c in star connections (fig.1), the frame
current varies between 0 and the maximum
value depending on whether the fault is at
the neutral or phase end of the winding.
c in delta connections (fig.2), the frame
current varies between 50 and 100% of the
maximum value depending on whether the
fault is in the middle or at the end of the
winding.
I
I
I max
I max
I max
2
0
100%
(fig.1)
0
50%
100%
(fig.2)
fault current according to the winding fault position
Merlin Gerin
protection guide 29
transformer protection (cont.)
Overloads
Overcurrent of long duration is generally
detected by a direct time or IDMT delayed
overcurrent protection which is
discriminating with respect to secondary
protection.
Thermal overload protection is used to
monitor the temperature rise: overheating is
determined by simulation of heat release as
a function of the current and temperature lag
of the transformer.
protection devices
I>
∆I
I >>
Tank frame faults
c tank frame protection (fig.3):
This instantaneous overcurrent protection
device installed on the transformer frame
earthing connection constitutes a simple,
efficient solution for internal winding-toframe faults (provided its setting is suitable
with grounding system used) the transformer
tank has to be insulated from the ground.
This form of protection is discriminating,
being sensitive only to transformer frame
faults.
Another solution consists of using earth fault
protection:
c earth protection located on the upstream
system for frame faults affecting the
transformer primary.
c earth fault protection located on the
incoming line of the board being fed, if the
neutral of the downstream system is earthed
on the busbars (fig.4).
These protections are disciminating: they
are only sensitive to phase-to-earth faults
located in the transformer or on the
upstream and downstream connections.
c restricted earth protection if the neutral of
the downstream system is earthed at the
transformer (fig.5). This is a high impedance
differential protection system which detects
the difference in residual currents measured
at the grounding point and at the threephase transformer outlet.
c neutral earth protection if the downstream
system is earthed at the transformer (fig.6).
(fig.2)
(fig.1)
I>
I >
N
(fig.3)
Short-circuits
For oil transformers:
c a Buchholz relay or DGPT gas pressure
temperature detector that is sensitive to gas
release or oil movement is used, causing
respectively a short-circuit between turns of
the same phase and a violent phase-tophase short-circuit.
c differential transformer protection (fig.1)
ensures rapid protection against phase-tophase faults. It is sensitive to fault currents
in the range of 0.5 In and is used for
important transformers.
c an instantaneous overcurrent protection
(fig.2) device linked to the circuit breaker
located at the transformer primary ensures
protection against violent short circuits. The
current setting is set at a value higher than
the current due to a short circuit on the
secondary, thus ensuring current
discrimination.
c for low power transformers, a fuse is used
for overcurrent protection.
(fig.4)
∆I
(fig.5)
I >
N
(fig.6)
30 protection guide
Merlin Gerin
examples of transformer
protection
MV/LV
MV/LV
MV
MV
(1)
I
I>
(2)
I>>
(2)
I >
(3)
N
I >
N
(3)
(4)
(4)
I >
N
(5)
(6)
(6)
LV
LV
high power
low power
(1) Thermal overload
(2) Fuse or 2-setting overcurrent
(3) Earth fault
(4) Buchholz or DGPT
(5) Tank earth leakage
(6) LV circuit breaker
MV/MV
MV/MV
I
I>
(1)
I
(2)
I>
II >>
>>
I >
N
I >
(3)
(5)
low power
∆I
N
(7)
(4)
(4)
N
(2)
I >>
(3)
I >
(1)
I >
N
(6)
∆I
(8)
high power
(1) Thermal overload
(2) Fuse or 2-setting overcurrent
(3) Earth fault
(4) Buchholz or DGPT
(5) Tank earth leakage
(6) Neutral earth protection
(7) Transformer differential
(8) Restricted earth fault protection
Merlin Gerin
protection guide 31
transformer protection (cont.)
setting information
type of fault
overload
short circuit
earth fault
32 protection guide
settings
LV circuit breaker: In (for MV/LV transformer)
thermal overload: time constant in the 10' range
fuse: rating > 1.3 In,
direct time overcurrent
lower setting < 6 In; time delay ≥ 0.3 s
(selective with downstream),
upper setting > downstream Isc instantaneous,
IDMT overcurrent
IDMT lower setting (selective with downstream),
high setting > downstream Isc, instantaneous,
differential transformer,
25% to 50% of In.
tank earth leakage
setting > 20 A 100 ms time delay,
earth fault current
setting ≤ 20 % of maximum earth fault and
≥ 10% of CT rating if fed by 3 CTs,
time delay 0.1 s if grounded within the system,
time delay according to discrimination if grounded
in the transformer,
restricted earth fault protection
setting approximately 10% of In when the
3 CT integrator assembly is used,
neutral earth protection
setting approximately 10% of maximum earth fault
current.
Merlin Gerin
Merlin Gerin
protection guide 33
34 protection guide
Merlin Gerin
motor protection
introduction
The motor constitutes an interface between
the electrical and mechanical fields.
It is found in an environment linked to the
driven load, from which it is inseparable.
Furthermore, the motor can be subjected to
inner mechanical stress due to its moving
parts.
A single faulty motor may cause disturbance
in a complete production process.
types of faults
Merlin Gerin
Motors are affected by:
faults related to the driven load
power supply faults
internal motor faults
Faults related to the driven load
overloads. Since the power called upon is
greater than rated power, there is
overcurrent in the motor and an increase in
losses, causing a rise in temperature.
too long, too frequent start-ups. Motor
start-up creates substantial overcurrents
which are only admissible since they are of
short duration. If start-ups are too frequent
or too long due to an insufficient gap
between motor torque and load torque, the
overheating that is inevitably produced
becomes prohibitive.
jamming. This refers to a sudden stop in
rotation for any reason related to the driven
mechanism. The motor absorbs the start-up
current and stays jammed at zero speed.
There is no more ventilation and overheating
very quickly occurs.
pump de-energizing. This causes motor
idling which has no direct harmful effect.
However, the pump itself quickly becomes
damaged.
reverse power. This type of fault occurs
due to a voltage drop when a synchronous
motor driven by the inertia of the load sends
power back into the network. In particular,
should the normal network power supply be
released, the synchronous motor can
maintain the voltage in an undesirable
fashion and feed the other loads which are
connected in parallel.
Power supply faults
drop in voltage. This reduces motor torque
and speed: the slow-down causes increased
current and losses. Abnormal overheating
therefore occurs.
unbalance. 3-phase power supply can be
unbalanced because:
the power source (transformer or AC
generator) does not provide symmetrical
3-phase voltage,
all the other consumers together do not
constitute a symmetrical load, unbalancing
the power supply network,
the motor is fed on two phases due to fuse
melting.
Power supply unbalance produces reverse
currrent causing very high losses and
therefore quick rotor overheating.
Modern motors have optimized
characteristics which make them
inappropriate for operation other than
according to their rated characteristics.
The motor is therefore a relatively fragile
electrical load that needs to be carefully
protected.
Internal motor faults
phase-to-phase short-circuits: these can
vary in strength depending on the position of
the fault within the coil; they cause serious
damage.
frame faults: fault current amplitude
depends on the power supply network
grounding system and on the fault's position
within the coil. Phase-to-phase short-circuits
and frame faults require motor rewinding,
and frame faults can produce irreparable
damage to the magnetic circuit.
loss of synchronism.This fault involves
synchronous motors losing their
synchronism due to field loss: motor
operation is asynchronous but the rotor
undergoes considerable overheating since it
is not designed for this.
protection guide 35
motor protection (cont.)
motor protection devices
∆I
(fig.1)
Overloads
Overloads are monitored:
c either by IDMT overcurrent protection,
c or by thermal overload protection.
Thermal overload involves overheating due
to current.
c or by a temperature probe.
Excessive starting time and locked rotor
The same function ensures both protections.
This involves an instantaneous current relay
set at a value lower than the start-up current,
which is validated after a time delay
beginning when the motor is turned on; this
time delay is set at a value greater than or
equal to the normal duration of start-up.
Starts per hour
The corresponding protection is sensitive to
the number of starts taking place within a
given interval of time or to the time between
starts.
Pump de-energizing
Is detected by a direct time undercurrent
protection device which is reset when the
current is nil (when the motor stops).
Reverse power
Is detected by a directional real power
protection device.
Drops in voltage
Are monitored by a time-delayed
undervoltage protection device. The voltage
setting and time delay are set for
discrimination with the system's short-circuit
protection devices and to tolerate normal
voltage drops, for example during motor
starts. This type of protection is often shared
by several motors in the same switchboard.
Unbalance
Protection is ensured by IDMT or direct time
negative sequence unbalance detection.
Phase-to-phase short circuits
Are detected by a time-delayed overcurrent
protection device. The current setting is set
higher than or equal to the start-up current
and the time delay is very short; its purpose
is to make the protection insensitive to the
first peaks of making current.
When the corresponding breaking device is
a contactor, it is associated with fuses which
ensure short-circuit protection.
For large motors, a high impedance or
percentage-based differential protection
system is used (fig. 1).
Through appropriate adaptation of the
connections on the neutral side and by the
use of summing current transformers, a
simple overcurrent protection device
ensures sensitive, stable detection of
internal faults (fig.2).
Frame faults
This type of protection depends on the
grounding system. Higher sensitivity is
sought so as to limit damage to the magnetic
circuit.
Field loss
(for synchronous motors). It is detected by
a time-delayed max. reactive power
protection device.
∆I
(fig.2)
36 protection guide
Merlin Gerin
examples of protection
I
thermal overload
Ii >
unbalance
I>
overcurrent
IN >
Contactor-controlled or circuit breakercontrolled asynchronous motor
Additional protection according to the type of
load:
c excessive starting time + locked rotor
c starts per hour
c undercurrent
U<
undervoltage
earth fault
M
I
thermal overload
Ii >
unbalance
I>
overcurrent
IN >
earth fault
∆I
differential
High power asynchronous motor
Additional protections according to the type
of load:
c excessive starting time + locked rotor
c starts per hour
c undercurrent
U<
undervoltage
M
High power synchronous motor
Additional protection according to the type of
load:
c excessive starting time + locked rotor
c starts per hour
c undercurrent
I
thermal overload
Ii >
unbalance
I>
overcurrent
U<
undervoltage
IN >
earth fault
P <––
real reverse power
∆I
differential
Q <––
field loss
M
Merlin Gerin
protection guide 37
motor protection (cont.)
setting information
type of fault
overloads
breaking unbalance and phase reversal
short circuits
stator frame
excessive starting time
locked rotor
drop in voltage
real reverse power
field loss
38 protection guide
settings
thermal overload
parameters should be adapted to fit the
characteristics of the motor (time constant in
the 10' range),
IDMT overcurrent relay
setting should allow starting.
negative sequence unbalance
setting between 0.3 and 0.4 In,
time delay: approximately 0.6 sec.
If the system can function with almost
continuous unbalance, an IDMT
characteristic is used: setting allowing
0.3 In during starting without tripping
fuse
rating > 1.3 In, allowing starting,
direct time overcurrent
setting ≥ 1.2 start-up current,
time delay approximately 0.1 sec.
differential: setting 10% to 20% of In
resistance grounding
The lowest setting compatible with the
protected outgoing line's capacitive current
is selected,
setting between 10 and 20% of maximum
earth fault current,
time delay: 0.1 sec. approximately.
setting approximately 2.5 In,
time delay 1.1 x starting time.
setting between 0.75 and 0.8 Un,
time delay: approximately 1 sec.
approximate settings
setting 5% of Pn
time delay 1 sec.
approximate settings
setting 30% of Sn
time delay 1 sec.
Merlin Gerin
Merlin Gerin
protection guide 39
40 protection guide
Merlin Gerin
AC generator protection
introduction
AC generator operation can be altered by
both faults within the machine and by
disturbances occurring in the electrical
system to which it is connected.
An AC generator protection system
therefore has a dual objective: protecting
the machine and protecting the system.
types of faults
Faults such as overloads, unbalance and
internal phase-to-phase faults are the same
type for AC generators as for motors.
However, there are other types of faults that
are characteristic of AC generators.
When a short circuit occurs in a an
electrical system close to an AC generator,
the fault current looks like that shown in
figure 1.
The maximum short-circuit current value
should be calculated taking into account the
machine's substransient impedance X"d .
The value of the current detected by a
protection device, which is very slightly timedelayed (by about 100 milliseconds), should
be calculated taking into account the
machine's transient impedance X’d.
The value of steady state short-circuit
current should be calculated taking into
account the synchronous impedance X.
This current is weak, generally less than the
AC generator's rated current.
Internal phase-to-frame fault
This is the same type of fault as for motors
and its effects depend on the grounding
systems adopted. A particularity in relation
to motors, however, lies in the fact that AC
generators can operate decoupled from the
electrical system during the start-up and
shutdown periods, and also when operating
for testing or on stand-by. The grounding
system may differ depending on whether the
AC generator is coupled or decoupled and
the protection devices should be suitable for
both cases.
current
subtransient phenomena
Field loss
When an AC generator previously coupled
with a system loses its field, it becomes
desynchronized from the system. It then
operates asynchronously, overspeeding
slightly, and it absorbs reactive power.
Motor-like operation
When an AC generator is driven like a motor
by the electrical power system to which it is
connected and it applies mechanical energy
to the shaft, this can cause wear and
damage to the driving machine.
Voltage and frequency variations
Voltage and frequency variations during
steady state operating are due to the
malfunction of the related regulators. These
variations create the following problems:
too high a frequency causes abnormal
motor overheating,
too low a frequency causes motor power
loss,
variations in frequency cause variations in
motor speed which can bring about
mechanical damage,
too high a voltage puts stress on all parts
of the network,
too low a voltage causes torque loss and
an increase in current and motor
overheating.
transient
continuous
t
fig.1
Merlin Gerin
protection guide 41
AC generator protection (cont.)
protection devices
tripping current
Ir
0,3 Ir
U
Un
0,3 Un
(fig.2)
Ir : setting current
I>
(A)
A
I >
(B)
(fig.3)
AC generator connected to other power sources
42 protection guide
Overloads
The overload protection devices for AC
generators are the same as for motors:
c IDMT overcurrent,
c thermal overload,
c temperature probe.
Unbalance
Protection, like for motors, is ensured by
IDMT or direct time negative sequence
detection.
External phase-to-phase short-circuits
As the value of short-circuit current
decreases over time to within the range of
rated current, if not weaker, in steady state
operation, a simple current detection device
can be insufficient.
This type of fault is effectively detected by a
voltage restrained overcurrent detection
device, the setting of which increases with
the voltage (fig.2). Operation is delayed.
Internal phase-to-phase short circuits
c high impedance or percentage-based
differential protection provides a sensitive,
quick solution.
c In certain cases, especially for an AC
generator with a low power rating compared
to the system to which it is connected ,
the following combination can be used for
internal phase-to-phase short-circuit
protection (fig.3):
v instantaneous overcurrent protection (A),
validated when the AC generator circuit
breaker is opened, with current sensors
located on the neutral side, with a setting
lower than rated current,
v instantaneous overcurrent protection (B),
with current sensors located on the circuit
breaker side, with a setting higher than AC
generator short-circuit current.
Stator frame fault
c if the neutral is grounded at the AC
generator neutral point, earth fault or
restricted earth fault protection is used.
c if the neutral is grounded within the system
rather than at the AC generator neutral
point, stator frame faults are detected by:
v earth fault protection on the AC generator
circuit breaker when the AC generator is
coupled to the electrical system,
v by an insulation monitoring device for
ungrounded systems when the AC generator
is uncoupled from the system.
c If the neutral is ungrounded, protection
against frame faults is ensured by an
insulation monitoring device. This device
operates either by detecting residual voltage
or by injecting DC current between the
neutral and earth.
If this device exists in the system, it monitors
the AC generator when it is coupled, but a
special AC generator device, validated by
the circuit breaker being in the open
position, is needed to monitor insulation
when the AC generator is uncoupled.
Rotor frame faults
When the exciting current circuit is
accessible, frame faults are monitored by a
permanent insulation monitor (Vigilohm).
Field loss
This type of fault is detected either by
measuring the reactive power absorbed or
by monitoring the excitation circuit if
accessible, or else by measuring the
impedance at the AC generator terminals.
Motor-like operation
This is detected by a relay that senses the
real power absorbed by the AC generator.
Voltage and frequency variations
These are monitored respectively by an
overvoltage-undervoltage protection device
and an underfrequency device.
These protection devices are time-delayed
since the phenomena do not require
instantaneous action and because the
electrical system protections and voltage
and speed controller must be allowed time to
react.
Merlin Gerin
examples of applications
Low power AC generator, uncoupled
G
IN >
earth fault
I
thermal overload
Ii >
negative sequence unbalance
I
>
U
voltage restrained overcurrent
IN >
earth fault
I
thermal overload
Ii >
negative sequence unbalance
I
>
U
voltage restrained overcurrent
Medium power AC generators
G
∆I
Merlin Gerin
differential
P <––
real reverse power
Q <––
reactive reverse power
>U>
over and undervoltage
>f>
over and underfrequency
protection guide 43
AC generator protection (cont.)
examples of applications
Medium power AC generator
(grounded in electrical system)
G
I
thermal overload
Ii >
negative sequence unbalance
I
>
U
voltage restrained overcurrent
P <––
real reverse power
Q <––
field loss
>U>
over and undervoltage
>f>
over and underfrequency
UN >
residual overvoltage
I <––
IN
directional current
earth fault
Medium power block generator
thermal overload
G
∆I
44 protection guide
differential
Ii >
negative sequence unbalance
I
>
U
voltage restrained overcurrent
P <––
real reverse power
Q <––
field loss
UN >
residual overvoltage
>U>
over and undervoltage
>f>
over and underfrequency
IN >
earth fault
Merlin Gerin
setting information
type of fault
overloads
unbalance
external short-circuit
internal short-circuit
frame faults
field loss
motor operation
voltage variation
speed variation
Merlin Gerin
settings
thermal overload
to be adapted to rated characteristics (time
constants in the 10' range)).
max. neg. phase sequence component
to be adapted to characteristics (if lack of data,
setting 15% of In, IDMT).
voltage restrained overcurrent
setting 1.2 to 2 times In,
time delay according to discrimination.
high impedance differential
threshold approximately 10% of In.
neutral grounded in electrical system
earth fault,
setting 10% to 20% of maximum earth fault
current,
time delay: instantaneous or 0.1 sec.
neutral grounded at AC generator neutral point
earth fault
setting approximately 10% In
time delay according to discrimination
ungrounded
residual overvoltage
setting approximately 30% of Vn
reactive reverse power
setting 30% of Sn,
time delay of a few seconds.
directional real power
setting 1 to 20% of Pn,
time delay ≥ 1 sec.
over and undervoltage
0.8 Un < U < 1.1 Un,
time delay: approximately a second.
over and underfrequency
0.95 fn < f < 1.05 fn,
time delay: a few seconds.
protection guide 45
46 protection guide
Merlin Gerin
capacitor protection
introduction
Capacitor banks are used to compensate for
reactive energy absorbed by electrical
system loads, and sometimes to make up
filters to reduce harmonic voltage.
Their role is to improve the quality of the
electrical system.
They may be connected in star, delta and
double star arrangements, depending on the
level of voltage and the system load.
A capacitor comes in the form of a case with
insulating terminals on top. It comprises
individual capacitances which have limited
maximum permissible voltages
(e.g. 2250 V) and are series-mounted in
groups to obtain the required voltage
withstand and parallel-mounted to obtained
the desired power rating.
There are two types of capacitors:
those with no internal protection,
those with internal protection:
a fuse is combined with each individual
capacitance.
types of faults
The main faults which are liable to affect
capacitor banks are:
overload,
short-circuit,
frame fault,
capacitor component short-circuit.
An overload is due to temporary or
continuous overcurrent:
continuous overcurrent linked to:
raising of the power supply voltage,
the flow of harmonic current due to the
presence of non-linear loads such as static
converters (rectifiers, variable speed drives),
arc furnaces, etc.,
temporary overcurrent linked to the
energizing of a capacitor bank step.
Overloads result in overheating which has
an adverse effect on dielectric withstand
and leads to premature capacitor aging.
A short-circuit is an internal or external
fault between live conductors, phase-tophase or phase-to-neutral depending on
whether the capacitors are delta or starconnected. The appearance of gas in the
gas-tight chamber of the capacitor creates
overpressure which may lead to the opening
of the case and leakage of the dielectric.
A frame fault is an internal fault between a
live capacitor component and the frame
created by the metal chamber.
Similar to internal short-circuits, the
appearance of gas in the gas-tight chamber
of the capacitor creates overpressure which
may lead to the opening of the case and
leakage of the dielectric.
groupe 1
groupe 2
V
n-1
V
groupe 3
groupe n
(fig.1)
Merlin Gerin
V
n-1
A capacitor component short-circuit is
due to the flashover of an individual
capacitance.
with no internal protection: the parallelwired individual capacitances are shunted
by the faulty unit:
the capacitor impedance is modified
the applied voltage is distributed to one
less group in the series
each group is submitted to greater stress,
which may result in further, cascading
flashovers, up to a full short-circuit.
with internal protection: the melting of the
related internal fuse eliminates the faulty
individual capacitance:
the capacitor remains fault-free,
its impedance is modified accordingly.
protection guide 47
capacitor protection (cont.)
protection devices
48 protection guide
Capacitors should not be energized unless
they have been discharged. Re-energizing
must be time-delayed in order to avoid
transient overvoltage. A 10-minute time
delay allows sufficient natural discharging.
Fast discharging reactors may be used to
reduce discharging time.
Overloads
Overcurrent of long duration due to the
raising of the power supply voltage may be
avoided by overvoltage protection that
monitors the electrical system voltage. This
type of protection may be assigned to the
capacitor itself, but it is generally a type of
overall electrical system protection. Given
that the capacitor can generally
accommodate a voltage of 110% of its rated
voltage for 12 hours a day, this type of
protection is not always necessary.
Overcurrent of long duration due to the
flow of harmonic current is detected by an
overload protection of one the following
types:
thermal overload
time-delayed overcurrent,
provided it takes harmonic frequencies into
account.
The amplitude of overcurrent of short
duration due to the energizing of capacitor
bank steps is limited by series-mounting
impulse reactors with each step.
Short circuits
Short-circuits are detected by a time-delayed
overcurrent protection device. Current and
time delay settings make it possible to
operate with the maximum permissible load
current and to close and switch steps.
Frame faults
Protection depends on the grounding
system. If the neutral is grounded, a timedelayed earth fault protection device is used.
Capacitor component short-circuits
Detection is based on the change in
impedance created
by the short-circuiting of the component for
capacitors with no internal protection
by the elimination of the faulty individual
capacitance for capacitors with internal
fuses.
When the capacitor bank is double starconnected, the unbalance created by the
change in impedance in one of the stars
causes current to flow in the connection
between the netural points. This unbalance
is detected by a sensitive overcurrent
protection device.
Merlin Gerin
examples of capacitor
bank protection
Double star connected capacitor bank for reactive power compensation
I>
overcurrent
IN
earth fault
U>
I>
overvoltage
overcurrent
Filter
Merlin Gerin
I
thermal overload
I>
overcurrent
IN >
earth fault
protection guide 49
capacitor protection (cont.)
setting information
type of fault
overload
short-circuit
frame fault
capacitor component
short circuit
50 protection guide
setting
overvoltage
setting ≤ 110 % Vn
thermal overload
setting ≤ 1.3 In or overcurrent
setting ≤ 1.3 In direct time
or IDMT time delay 10 sec
overcurrent direct time
setting approximately 10 In
time delay approximately 0.1 sec
earth fault direct time
setting ≤ 20 % maximum earth fault current
and ≥ 10 % CT rating if suppied by 3 CTs
time delay approximately 0.1 sec
overcurrent
direct time setting < 1 ampere
time delay approximately 1 sec
Merlin Gerin
Merlin Gerin
protection guide 51
52 protection guide
Merlin Gerin
sensors
introduction
Protection or measuring devices require
data on the electrical rating of the equipment
to be protected.
For technical, economic and safety reasons,
this data cannot be obtained directly from
the high voltage equipment power supply;
the following intermediary devices are
needed:
voltage transformers (VT),
current transformer (CT),
core balance CTs to measure earth fault
current.
These devices fulfill the following functions:
reduction of the value to be measured
(e.g.1500/5 A),
galvanic isolation,
providing the power required for data
processing and for protection operation
itself.
current transformers (CTs)
The CTs are characterized by the following
values (according to IEC 185 standards)*.
CT voltage
This is the operating voltage applied to the
CT primary. Note that the primary is at the
HV potential level and that one of the
secondary terminals is generally earthed.
As for other equipment, the following is also
defined :
maximum1 min. withstand voltage at
standard frequency
maximum impulse withstand voltage.
e.g. for 24 kV rated voltage, the CT must
withstand 50 kV voltage for 1 min at 50 Hz
and 125 kV impulse voltage .
Rated transformation ratio
It is usually given as the transformation ratio
between primary and secondary current
I1/I2. Secondary current is generally 5 A
or 1 A.
Accuracy level
It is defined by the composite error for the
accuracy limit current.
e.g. 5P10 means 5% error for 10 In
10P15 means 10% error for 15 In
5P and 10P are the standard accuracy
classes.
5 In, 10 In, 15 In, 20 In are the standard
accuracy limit currents.
The accuracy limit factor is the ratio
between the accuracy limit current and the
rated current .
Class X is another way of specifying CT
characteristics based on "knee-point
voltage" (fig.1, CT response in saturated
state).
Accuracy level power
Secondary power at rated current for which
the accuracy level is guaranteed. Expressed
in VA, it indicates the power that the
secondary can deliver for its rated current,
while respecting the rated accuracy class.
It represents the total consumption of the
secondary circuit, i.e. the power consumed
by all the connected devices as well as the
connecting wires.
If a CT is loaded at a power rating lower
than its accuracy level power, its actual
accuracy level is higher than the rated
accuracy level. Likewise, a CT that is loaded
too much loses accuracy.
Admissible short time current
Expressed in rms kA, the maximum current
admissible for 1 second (Ith) (the secondary
being short-circuited) represents CT thermal
overcurrent withstand. The CT must have
the capacity to withstand short-circuit current
for the time required to clear it. If the clearing
time t is other than 1 sec., the current the CT
can withstand is Ith / Vt.
Electrodynamic withstand expressed in peak
kA is at least equal to 2.5 x Ith
P1
I1
I2
S1
S2
P2
Merlin Gerin
Normal values of rated currents:
at the primary (in A)
10 - 12.5 - 15 - 20 - 25 - 30 - 40 50 - 60 - 75 and multiples or decimal
submultiples.
* Also to be taken into account are elements related to the
type of assembly, characteristics of the site (e.g.
temperature), system frequency, etc...
protection guide 53
sensors (cont.)
When subjected to very strong current, the
CT becomes saturated, i.e. the secondary
current is no longer proportional to the
primary current.
The current error which corresponds to the
magnetization current becomes very high.
CT response
in saturated state
P1
S1
I
m
V
Knee-point voltage (fig.1)
This is the point on the current transformer
magnetization curve at which a 10%
increase in voltage V requires a 50%
increase in magnetization current Im.
S2
P2
V
knee point
voltage
(fig.1)
conclusion on CTs sending
current into an overcurrent
type protection device
specific "wide band"
current sensors
54 protection guide
+10%
+50%
Im
For direct time overcurrent protections, if
twice the setting current does does cause
saturation, operation is ensured no matter
how strong the fault.
For IDMT overcurrent protections, saturation
must not be reached for current values in
the working part of the operation curve (a
maximum of 20 times the setting current).
These sensors, most often without magnetic
circuits and therefore not subject to
saturation. Linked to an electronic device,
their response is linear.
These CTs are used and supplied with the
digital technology protection units. They only
require knowledge of the primary rated
current.
Merlin Gerin
earth fault protection
sensors
3 CT summing integrator assembly (fig.3)
This assembly is only used if it is impossible
to use core balance CTs.
Because of the CT summing error, the
minimum setting for residual current is
approximately 10% of In.
Earth fault current can be detected in
several ways.
CT mounted on neutral point
I >
N
N
earth fault
(fig.3)
(fig.1)
Differential measurement
by core balance CT
I1
N
I2
I3
I >
N
(fig.2)
differential protection
sensors
The CTs should be specified according to
the operating principle of the protection
system; refer to the instruction manual of the
system being used.
protected zone
P1 P2
P2 P1
differential protection
Merlin Gerin
protection guide 55
sensors (cont.)
voltage transformers
Voltage transformers have the following
characteristics (IEC186) (1)
electrical system frequency generally
50 or 60Hz,
system's highest primary voltage
(secondary voltage is standardized
100, 100/ , 110, 110/
Volts),
rated voltage factor
VA power rating and accuracy class
3-transformer assembly
(requires 1 insulated high voltage
terminal per transformer)
2 transformer assembly ("V" assembly)
(requires 2 insulated high voltage
terminals per transformer)
voltage ratio:
Un
100
In ungrounded systems, all neutral phase
VTs must be loaded enough to prevent the
risk of ferromagnetic resonance.
voltage ratio:
Un/
100/
56 protection guide
(1)
also to be taken into account are elements related to the
type of assembly, characteristics of the site
(e.g. temperature...) etc...
Merlin Gerin
Protection
and control
RS 485 - Modbus network
connection accessories
instruction manual
Contents
page
RS 485 network
2
2-wire bus topology
2
general characteristics
2
4-wire bus topology
3
communication interfaces
4
Merlin Gerin equipment
4
Sepam 2000
4
Sepam 1000+ communication interface module ACE 949
5
accessories
6
CCA 609 connection box
6
CCA 629 connection box 2 wire
6
CCA 600-2 9-pin connectors
7
CCA 602 cable
7
CCA 619 connector 2 wire
7
converters
8
ACE 909-2 RS 485 / RS 232 converter
8
ACE 919 RS 485 / RS 485 converter
10
wiring and commissioning
12
RS 485 network cable
12
connection of “master” station
13
ACE 909-2 or ACE 919 converters
13
connection of “slave” stations 2 wire RS 485
14
master station in RS 232 with ACE 909-2
14
master station in RS 232 with ACE 909
15
master station in RS 485 without converter
16
connection of “slave” stations Sepam 1000+ 2 wire RS 485
connection of “slave” stations 2 wire RS 485 with Sepam 1000
RS 485 network connection guide
17
+
18
connection of “slave” stations 4 wire RS 485
20
extension of the RS 485 network with ACE 919
in case of distributed power supply
21
setting and testing - commissioning
22
troubleshooting
23
1
RS 485 network
Presentation
General characteristics
The Modbus communication network may be used to
connect equipment to a central monitoring and control
system on a local network in half duplex, master-slave
mode.
type of transmission
asynchronous serial
rate
300, 600, 1200, 2400, 4800, 9600,
19200, 38400 bauds (1)
data formats
1 start, 8 bits, no parity, 1 stop
1 start, 8 bits, even parity, 1 stop
1 start, 8 bits, odd parity, 1 stop
RS 485 electrical interface
complies with EIA RS 485 standard
The communication network is a LAN (Local Area
Network). Transmission is of the serial type and all the
stations are connected in parallel to a 2-wire / (4-wire)
bus. The physical layer is of the RS 485 type in
compliance with the EIA RS 485 standard.
The RS 485 communication bus operates according to
the principle of differential line voltage.
There are 2 main wiring principles for this type of
network:
c 2-wire topology,
c 4-wire topology.
maximum distance
1300 m
branch distance
less than 3 m
maximum number of stations on a line
32
(1)
300, 600 bauds not available with ACE 909-2.
300, 600, 1200, 2400 not available with Sepam 1000+.
station 03
2-wire bus topology
Two-wire cabling of the communication network makes
it possible to use a single shielded pair, which means
simple cabling.
5V
RD -
Each item of equipment connected to the network
includes a transmitter and a receiver that are
connected to the same cable.
Since communication is half duplex, alternating and
two-way, messages are conveyed in both directions on
the same line from the master to the slaves and vice
versa.
TD +
Rp
L - (B/B')
Rc
Rc
L + (A/A')
Communication takes place alternately, with the
transmitters taking turns on the line.
Rp
The master can be any station.
0V
Connection of the stations (2-wire)
The network comprises a single cable (a shielded,
twisted pair). The various stations in the network are
connected by linking both of the following:
c all the outputs marked + (TD+, RD+) to the network +
wire (marked L+),
c all the outputs marked - (TD-, RD-) to the network wire (marked L-).
station 01
station 02
station n (n ≤ 32)
General architecture of an RS 485 network
TD +
TD –
transmitters
Impedance matching
Two 150 Ω resistors (Rc) are required at each end to
match line impedance. Each item of equipment, as well
as each connector, connection box and interface,
contains a 150 Ω resistor which can be used for this
purpose.
station n-1
RD +
RD –
(A)
(B)
(A')
(B')
receivers
Polarization
Polarization creates a continuous flow of current through the network, putting all the
receivers in deactivated status until a transmitter is validated.
The network is polarized by connecting the (L+) line to the 0 V and the (L-) line to the
5 V via two 470 Ω polarization resistors (RP).
The network should only be polarized in one location on the line to avoid random
transmission.
It is recommended that the master’s power supplies and resistors be used.
The ACE 909-2 and ACE 919 converters provide this polarization.
Some Schneider equipment offers also this possibility.
Please note
Some equipment items do not comply with the RS 485 standard with respect to
polarities as well as polarization and line impedance matching.
When a mixture of equipment is being connected, make sure to check these points.
2
RS 485 network connection guide
4-wire bus topology
For 4-wire connection of the communication network,
2 shielded pairs are used.
With 4-wire connection, the “master station” is defined
and then the two communication lines, a master
to slaves “transmission” line and a slaves to master
“receiving” line. Communication is alternating half
duplex. Requests are sent from the master to
the salves on the transmission line. Replies are sent
from the slaves to the master on the receiving line.
Connection of stations (4-wire)
The different network are stations are connection
by linking:
c master station
v RD+ inputs to the L+ “transmission” line,
RD- inputs to the L- “transmission” line,
v TD+ outputs to the L+ “receiving” line,
TD- outputs to the L- “receiving” line.
The connection of the master station is the opposite to that of the other stations:
c master station
v RD+ input to the L+ “receiving” line,
RD- input to the L- “receiving” line,
v TD+ output to the L+ “transmission” line,
TD- output to the L- “transmission” line.
5V
Rp
L – (B/B’)
receiving line
(transmission from
slaves to master)
Rc
Rc
L + (A/A’)
Rp
5V
0V
Rp
L – (B/B’)
transmission line
(transmission from
master to slaves)
Rc
Rc
L + (A/A’)
TD –
TD +
RD –
TD –
RD +
Rp
TD +
RD –
RD +
TD –
TD –
TD +
RD –
RD +
TD +
RD –
TD –
RD +
TD +
RD –
RD +
0V
slave station n°
slave station n°
master station (supervisor)
slave station n°
slave station n°
RC = load resistor (150 ohms),
Rp = polarization resistor (470 ohms)
Impedance matching
Four 150 Ohm resistors (Rc) are mandatory, one at
each end, for impedance matching of both the
transmission and receiving lines.
RS 485 network connection guide
Polarization
(see 2-wire topology)
It is necessary to polarize both the transmission and receiving lines.
ACE 909-2 and ACE 919 converters are only used with the 2-wire topology.
3
Communication interfaces
Schneider’s experience in the industrial world has
shown that more than 50% of communication problems
are linked to the commissioning of the network.
Example of equipment concerned:
Sepam 2000
This manual describes the accessories available and
the different connection schemes that may be used for
equipment fitted with a Modbus RS 485 physical link.
CE40
red
green
indicators
These accessories may be used to:
c facilitate commissioning,
c reduce risks linked to the environment (EMC),
c reduce incorrect wiring (faulty welding...).
communication
connector
(item 1B)
Merlin Gerin equipment items which use the same type
of RS 485 interface, connected to 9-pin Sub-D
connectors, are identified in the connection schemes
by the symbol MERLIN GERIN .
B
ACE 909-2
Rp +
Rp –
0V
5V
Rc
RD + (A')
RD – (B')
TD + (A)
TD – (B)
A
You wish to connect an equipment item
1
2
6
3
7
4
8
5
9
to a network:
recommended module
function
Modbus slave
equipment
type
repeater
4
2-wire network
powered 2-wire network
4-wire network
ACE 949 and
CCA 612 cable
powered 2-wire
RS 485
CCA 609 and
CCA 602 cable
CCA 629 and
CCA 602 cable
not-powered 2-wire
RS 485
CCA 609 and
CCA 602 cable
CCA 629 and
CCA 602 cable
4-wire RS 485
Modbus master
equipment
example
Sepam 1000 +
Sepam 2000
DC 150
Vigilohm system
CCA 609 and
CCA 602 cable
RS 232
ACE 909-2
2-wire RS 485
CCA 609 and
master cable
2-wire RS 485
ACE 919
4-wire RS 485
CCA 609 and
master cable
2-wire RS 485 /
2-wire RS 485
ACE 919
ACE 909-2
ACE 919
CCA 609 and
master cable
ACE 919
RS 485 network connection guide
Sepam 1000+ communication
interface module ACE 949
The network cable connections are made to terminals
A and B situated on the module.
The power supply for the RS 485 communication
interfaces (ACE 949 opposite, items V- and V+) is
provided via the network cable by a single accessory,
ACE 909-2 (or ACE 919) which may be used to
connect up to 20 units.
The distributed power supply network is wired using
a shielded cable that comprises 2 twisted pairs.
Each module is equipped with a 3 meter long CCA 612
prefabricated cable connected to the C output of
Sepam 1000+.
green indicator
line activity
C
RC
B
RC
A
88
-
+L
L
V-
V+
-
+L
L
V-
30
V+
72
RS485
network
A
ACE 949
L- L+ V- V+
1
2
3
4
B
4
3
2
1
C
CCA 612
C
Sepam 1000
+
L- L+ V- V+
RS485
network
RS 485 network connection guide
5
Accessories
CCA 609 connection box
Each equipment item may be connected to the network
cable via a CCA 609 connection box mounted on a
DIN rail (symmetrical or asymmetrical). The connection
box can be used to tap onto the communication cable.
validation of impedance matching
on the end station only (strap 9-10)
connection
via CCA 602
connection cable
The CCA 609 box is used for 4-wire topologies and/or
in the case of polarization by a Sepam. It is replaced
in other cases by the CCA 629 box.
With this type of connection, it is possible to remove
a station from the network without leaving any
connectors “loose” It also facilitates the connection
of new stations at a later date.
c Mounting on symmetrical or asymmetrical DIN rail,
c Dimensions: 83 mm (L) x 85 mm (H) “ 110 m (D)
with CCA 602 connected,
c Weight: 120 g.
possibility of network polarization
(in one location only) (straps 13-14 and 15-16)
via a station
9 10 11 12
13 14 15 16
1 2 3 4
5 6 7 8
85
83
55
earthing
terminal
2-wire configuration (straps 5-6 and 7-8)
2-wire RS 485 network
connection terminal block:
incoming:
L + to 1
normal
L – to 2
outgoing:
L + to 3
normal
L – to
CCA 629 connection box
2 wire
connection
via CCA 602
connection cable
Each equipment item may be connected to the network
cable via a CCA 629 connection box mounted on a
DIN rail (symmetrical or asymmetrical). The connection
box can be used to tap onto the communication cable
and provides continuity of the distributed power supply.
validation of impedance matching
on the end station only (strap 1-2)
1 2
This box is connected to 2-wire RS 485 networks only.
With this type of connection, it is possible to remove
a station from the network without leaving any
connectors “loose” It also facilitates the connection
of new stations at a later date.
clamps for attachment and recovery
of bus cable shielding (incoming/outgoing)
C
A
B
1 2 3 4
1 2 3 4
85
c Mounting on symmetrical or asymmetrical DIN rail,
c Dimensions: 83 mm (L) x 85 mm (H) x 110 m (D)
with CCA 602 connected,
c Weight: 120 g.
RS 485 bus
83
CCA 609
or CCA 629
CCA 602
Sepam 2000
6
earthing
terminal
55
clamps for attachment and recovery
of bus cable shielding (incoming/outgoing)
2-wire RS 485 network
connection terminal block:
incoming:
V + to 1
normal
V – to 2
L + to 3
normal
L – to 4
RS 485 network connection guide
CCA 600-2
9-pin connectors
56,4
The CCA 600-2 accessory may be used to produce
cables long enough for customized cabling systems:
c connection of station to CCA 609,
c connection of CCA 609 to ACE 909,
c supplied with the ACE 909-2 / ACE 919.
16
44,5
36
CCA 602 cable
The CCA 602 “cable” accessory is used to create
branches of the RS 485 network from the CCA 609
connection box to each equipment item.
It may also be used to connect the ACE 909 converter
(master / central computer link).
1
1
6 2
6 2
7 3
7 3
8 4
8 4
9 5
9 5
This accessory comprises a 3-meter cable with a 9-pin
sub-D connector with metallic cover at either end.
CCA 619 connector 2 wire
(CCA 629 alternative solution)
Connection of the CCA 619 connector
L + to +
L – to –
Presentation
Each equipment item may be connected directly to the
2-wire RS 485 communication network only, using the
CCA 619 connector.
c dimensions: see diagram,
c weight: 120 g.
23
-
+
bus RS 485
cable (2-wire)
for chaining with
another CCA 619
connector
-
+
CCA 619
46
Sepam 2000
ground
wire
70
Setting of the configuration microswitches
termination resistor connected
2-wire cable
(standard) 2 W
POL
line
polarization
2W
POL
50
POL
POL
no
polarization
not connected
Normal
RS 485 network connection guide
Each line end
7
Converters
ACE 909-2 RS 485 / RS 232
converter
Connection
connection to the RS 485
network with CCA 602
accessory or screw-on
connector CCA 600-2
(supplied with the converter)
Presentation
The ACE 909 converter may only be used for 2-wire
mode operation.
Without requiring any flow control signals, after
the parameters are set, the ACE 909-2 performs
conversion, polarization and automatic dispatching
of Modbus frames between the master and the stations
by two-way alternating transmission (half-duplex
with single pair).
The ACE 909-2 converter also provides a 12 V supply
for the distributed power supply of the Sepam 1000+
ACE 949 interfaces.
MERLIN GERIN
ACE 909-2
off on
No polarization
1
2
No impédance -3
matching
RpRp+
Rc
SW1
master link limited to 10 m, connection
by 2.5 mm screw terminal
Rx = box receiving
Tx = box transmission
0V = Rx/Tx common (do not earth)
Rate SW2/1 SW2/2 SW2/3 SW2/4 SW2/5
1200
1
1
1
2400
0
1
1
4800
1
0
1
9600
0
0
1
19200 1
1
0
38400 0
1
0
parity
0
no parity
1
1
2 stop
0
1 stop
105 85
Rx
Tx
on/off
0 1
+V -V L+ L-
1
2
3
4
5
At the time of cabling, it is necessary to ensure that
the L+ and L- lines are independent or insulated.
The setting of the communication parameters should
be the same as the setting of the Sepam 1000+s
and the master communication.
3 7 9 5
Rx Tx 0V
RS 232
RS 485
SW2
Vac ~
220Vac 110Vac
0,1A
Ph N
Data displayed on the front of the device
c On/Off: On (lit) / Off (extinguished),
c Tx, Rx display of RS 232 transmission and receiving
line activity.
105
65
47
selective switch for AC voltage
110 - 220 Vac
for access to fuse,
unlock by making a 1/4 turn
connection of mains power supply
by 2.5 mm screw terminal (reversible Ph/N)
earthed via terminal (green-yellow wire)
and metal case (connection on back of case).
Weight: 460 g
DIN rail mounting
8
RS 485 network connection guide
Commissioning
speed
SW2 / 1
SW2 / 2
SW2 / 3
1200
1
1
1
2400
0
1
1
4800
1
0
1
9600
0
0
1
Please note:
This operation must be performed before energizing
the converter.
19200
1
1
0
38400
0
1
0
strap
position
function
Parameter setting of transmission via SW2
Used to set the rate and format of asynchronous
transmission.
SW2 / 4
0
with parity
1
without parity
Parameter setting of supply voltage
The 110 Vac/220 Vac supply voltage is changed using
a switch which may be accessed on the bottom of the
box (fuse end).
SW2 / 5
To change the parameter setting, the box must be
de-energized (reset) in order for the new values to be
processed.
Parameter setting of line resistors via SW1
The SW1 microswitches are used to activate
(or deactivate) the RS 485 network polarization
and line impedance matching resistors.
Box configuration when delivered
c mains power supply 220 Vac.
c 9600 baud rate, 8-bit format, with parity, 1 stop bit,
c polarization and line impedance matching resistors
activated,
Electrical characteristics
c mains power supply:
110 Vac / 220 Vac, ±10%, 47 to 63 Hz,
c protection by 0.1 A time-delayed fuse
(5 mm x 20 mm),
c galvanic isolation 2000+ V rms, 50 Hz, 1 mn
between:
v mains input and interface internal power supply
outputs,
v mains input and mechanical frame,
c galvanic isolation 1000 V rms, 50 Hz,
1 mn between RS 232 and RS 485 interfaces,
c transmission delay < 100 ns.
0
2 stop
1
1 stop
strap
position
function
SW1 / 1
ON
polarization at 0 V via Rp - 470 Ω
SW1 / 2
ON
polarization at 5 V via Rp + 470 Ω
SW1 / 3
ON
150 Ω impedance matching
resistor at end of RS 485 bus
electromagnetic compatibility
CEI 60255-5,
1.2 impulse wave / 50 microseconds
1 kV differential mode
3 kV common mode
IEC 60255-22-1, 1 MHz damped oscill. wave
0.5 kV differential mode
1 kV common mode
IEC 60255-22-4, 5 ns fast transients
4 kV with capacitive coupling
in common mode
2 kV with direct coupling
in common mode
1 kV with direct coupling
in differential mode
Mechanical characteristics
c mounting on symmetrical/asymmetrical DIN rail,
c dimensions: 105 mm (L) x 85 mm (H) x 47 mm (D),
c weight: 460 g,
c ambient operating temperature: -5 °C to +55 °C.
RS 485 network connection guide
9
Converters (cont’d)
ACE 919 RS 485 / RS 485
converter
Connection
connection to the RS 485
network with CCA 602 accessory
(see example of application)
or screw-on connector CCA 600-2
(supplied with the converter)
Presentation
The ACE 919 converter is used to connect a master /
central computer equipped with an RS 485 type serial
port as a standard feature to the stations cabled
in an RS 485 bus type network, and to adapt
the system for operation in 2-wire mode.
MERLIN GERIN
Without requiring any flow control signals, the ACE 919
converter performs network polarization. The ACE 919
converter also provides a 12 V supply for the
distributed power supply of the Sepam 1000+ ACE 949
interfaces.
Data displayed on the front of the device
c On/Off: On (lit) / Off (extinguished).
RS 485 link
L+ + line
L- - line
shielding
ACE 919 CC
off on
No polarization
RpRp+
Rc
1
2
No impédance -3
matching
SW1
105 85
on/off
+V -V L+ L-
L+ L-
3 7 9 5
RS 485
RS 485
Vdc =
0,2A
+Vc 0V
105
65
47
for access to fuse,
unlock by making a1/4 turn
connection of DC power supply by 2.5 mm
screw terminal earthed via terminal
(green-yellow wire) and metal case
(connection on back of case).
Weight: 460 g
DIN rail mounting
connection to the RS 485 network
with CCA 602 accessory
(see example of application)
or screw-on connector CCA 600-2
(supplied with the converter)
RS 485 link
L+ + line
L- - line
shielding
MERLIN GERIN
ACE 919 CA
off on
RpRp+
Rc
1
2
No impédance -3
No polarization
matching
SW1
105 85
on/off
+V -V L+ L3 7 9 5
L+ LRS 485
RS 485
Vac ~
220Vac 110Vac
0,1AT
Ph N
105
65
47
for access to fuse,
unlock by making a1/4 turn
Weight: 460 g
connection of mains power supply by 2.5 mm
screw terminal (reversible Ph/N)
earthed via terminal (green-yellow wire)
and metal case (connection on back of case).
DIN rail mounting
10
RS 485 network connection guide
Commissioning
AC or DC power supply
ACE 919 DC 24-48 Vdc,
ACE 919 AC 110-220 Vac.
strap
position
function
SW1 / 1
ON
polarization at 0V via Rp - 470 Ω
SW1 / 2
ON
polarization at 5V via Rp + 470 Ω
SW1 / 3
ON
150 Ω impedance matching
resistor at end of RS 485 bus
Parameter setting of supply voltage
For ACE 919 CA the 110 Vac/220 Vac supply voltage
is changed using a switch which may be accessed
on the bottom of the box (fuse end).
Please note:
This operation must be performed before energizing
the converter.
Parameter setting of line resistors via SW1
The SW1 microswitches are used to activate
(or deactivate) the RS 485 network polarization
and line impedance matching resistors.
Box configuration when delivered
c mains power supply 220 Vac or 48 Vdc.
c 9600 baud rate, 8-bit format, with parity, 1 stop bit,
Electrical characteristics
c mains power supply:
110 Vac / 220 Vac + 10%, 47 to 63 Hz,
c protection by 0.1 A time-delayed fuse
(5 mm x 20 mm),
c galvanic isolation 2000+ V rms, 50 Hz,
1 mn between:
v mains input and interface internal power supply
outputs,
v mains input and mechanical frame,
DC power supply
c 24 / 48 Vdc + 20%
electromagnetic compatibility
IEC 60255-5,
1.2 impulse wave / 50 microseconds
1 kV differential mode
3 kV common mode
IEC 60255-22-1, 1 MHz damped oscill. wave
0.5 kV differential mode
1 kV common mode
IEC 60255-22-4, 5 ns fast transients
4 kV with capacitive coupling
in common mode
2 kV with direct coupling
in common mode
1 kV with direct coupling
in differential mode
Mechanical characteristics
c mounting on symmetrical/asymmetrical DIN rail,
c dimensions: 105 mm (L) x 85 mm (H) x 47 mm (D),
c weight: about 400 g,
c ambient operating temperature: -5 °C to +55 °C.
RS 485 network connection guide
11
Wiring and commissioning
RS 485 network cable
Wiring precautions
The characteristics of the cable recommended
for connecting the CCA… type connection boxes
or ACE type RS 485 interfaces are as follows:
c twisted pair with tinned copper braid shielding,
coverage: > 65%,
c characteristic impedance: 120 Ω,
c gauge: AWG 24,
c resistance per unit length: < 100 Ω / km,
c capacitance between conductors: < 60 pF / m,
c conductor and shielding: < 100 pF / m.
For the sake of both the safety of people and efficient combating against the effects
of interference, the cabling of systems which comprise digital links must comply with
a set of basic rules aimed at establishing an equipotential-bonded, meshed and
earthed network.
The total network cable length should not be greater
than 1300 meters except limitation due to distributed
power supply.
Examples of compatible cables:
c supplier: BELDEN, reference: 9841 (1 pair)
or 9842 (2 pairs),
c supplier: FILOTEX, reference: FMA-2PS.
12
Special care must be taken when making connections between buildings
with earthing that is not interconnected.
For details and useful recommendations, please refer to the Telemecanique
document TSX DG GND F entitled “Grounding cabling guide”.
All the accessories make it possible to ensure the continuity of the cable shielding
and regular grounding.
It is therefore necessary to ensure that:
c the 2 connectors at the ends of the CCA 602 branching cable are plugged in
correctly and locked by the 2 screws specially provided,
c the clamps are tightened onto the metallic shielding braid on each CCA 609,
CCA 619, CCA 629 and ACE 949 connection box,
c each CCA connection box is grounded (earthed) by a 2.5 mm2 diameter greenyellow wire or a short braid (< 10 cm) via the terminal specially provided,
c the metal case of the ACE 909 or ACE 919 converter is grounded (earthed)
by a green-yellow mains power supply connector wire and an eye lug on the back
of the case.
RS 485 network connection guide
Connection of “master” station
ACE 909-2 or ACE 919
converters
Modicon BM 85 in RS 485
BM85
R/D
A 3 to L+
R/T
B
Gnd
In the wiring examples shown, the master is situated
at the end of the network, which is generally the case.
2
to L-
1
RS 485
serial port
With a master situated in the middle of the network,
it is necessary to remove the impedance matching
resistors from the master stations and install them
at the end of the line.
L –L+
ACE 919
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
L –L+
(1)
RC RP
AC/DC supply
Modicon BM 85 in RS 2432
BM85
RxD
2
to Tx
TxD
3
to Rx
GND
5
to 0V
4-6 strap
7-8
RS 232
serial port
2 3 5
RxTx Ov
ACE 909-2
3
7
9
5
V+
V–
L+
L–
V+
V–
L+
L–
(1)
RC RP
110 / 220 Vac supply
APPLICOM board in RS 485
BX4010 RC
4
to L+
T-
3
to L+
T+
2
to L-
RS 485
serial port
L- L+
V+
V–
ACE 919
L+
L–
RC RP
L- L+
3
7
9
5
V+
V–
L+
L–
(1)
AC/DC supply
RC impedance matching resistor to be installed if at end of line
RP polarization of deactivated line
(1)
RS 485 network connection guide
distributed power supply output to be used for the connection of Sepam 1000+.
13
Connection of “slave” stations 2 wire RS 485
Master station in RS 232
with ACE 909-2
CCA 629 and CCA 629
RS 232
serial port
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
CCA 602
CCA 602
CCA 602
(1)
2 3 5
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
1 2
1 2
1 2
CCA 629
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 81
CCA 629
1 2 3 4
4 3 2 1
L+
L–
L+
L–
L+
L–
RC RP
(1) strap 1-2 impedance
matching resistor at end of line
110 / 220 Vac supply
CCA 609 and CCA 602
RS 232
serial port
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
CCA 602
CCA 602
CCA 602
(2)
2 3 5
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(1) L +
L–
L+
L–
(1)
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(1)
L+
L–
RC RP
(1) 2-wire configuration strap 5-6 and 7-8
(2) strap 9-10 impedance
matching resistor at end of line
110 / 220 Vac supply
CCA 619
RS 232
serial port
2 3 5
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
ACE 909-2
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
L+
L–
L+
L–
L+
L–
L+
L–
RC RP
110 / 220 Vac supply
2W
POL
POL
14
2W
POL
POL
RS 485 network connection guide
Master station in RS 232
with ACE 909
CCA 602 and CCA 629
RS 232
serial port
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
2 3 5
CCA 602
CCA 602
CCA 602
(1)
RxTx Ov
CCA 602
ACE 909
1 2
CCA 629
(or CCA 609)
1 2 3 4
4 3 2 1
1 2
1 2
1 2
CCA 629
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 81
CCA 629
1 2 3 4
4 3 2 1
L+
L–
assembly to be installed for EMC
protection of master
(CCA 609 or CCA 629) interface
RC RP
110 / 220 Vac supply
L+
L–
L+
L–
(1) strap 1-2 impedance
matching resistor at end of line
CCA 602 and CCA 609
RS 232
serial port
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
2 3 5
CCA 602
CCA 602
CCA 602
(2)
RxTx Ov
CCA 602
ACE 909
1 2
CCA 629
(or CCA 609)
1 2 3 4
4 3 2 1
L+
L–
assembly to be installed
for EMC protection of master
(CCA 609 or CCA 629)
interface
RC RP
110 / 220 Vac supply
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(1) L +
L–
(1)
9 10 11 12 13 14 1516
CCA 609
1 2 3 4
5 6 7 8
(1)
L+
L–
(1) 2-wire configuration strap 5-6 and 7-8
(2) strap 9-10 impedance
matching resistor at end of line
CCA 619
RS 232
serial port
2 3 5
RxTx Ov
CCA 602
ACE 909
RC RP
110 / 220 Vac supply
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
ACE 909-2
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
1 2
CCA 629
(or CCA 609)
1 2 3 4
4 3 2 1
L+
L–
assembly to be installed for EMC
protection of master
(CCA 609 or CCA 629) interface
2W
L+
L–
POL
POL
RS 485 network connection guide
MERLIN GERIN
L+
L–
L+
L–
2W
POL
POL
15
Connection of “slave” stations 2 wire RS 485 (cont’d)
Master station in RS 485
without converter
CCA 602 and CCA 629
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
RS 485
serial port
L–
CCA 602
CCA 602
CCA 602
(1)
L+
1 2
CCA 629
(or CCA 609)
1 2 3 4
4 3 2 1
L+
L–
1 2
1 2
1 2
CCA 629
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 81
CCA 629
1 2 3 4
4 3 2 1
L+
L–
L+
L–
L+
L–
assembly to be installed
for EMC protection of master
(CCA 609 or CCA 629) interface
(1) strap 9-10 impedance
matching resistor at end of line
CCA 602 and CCA 609
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
RS 485
serial port
L–
CCA 602
CCA 602
CCA 602
(2)
L+
1 2
1 2 3 4
L+
L–
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
CCA 629
(or CCA 609)
4 3 2 1
L+
L–
assembly to be installed for
EMC protection of master
(CCA 609 or CCA 629)
interface
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(1) L +
L–
(1)
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(1)
L+
L–
(1) 2-wire configuration strap 5-6 and 7-8
(2) strap 9-10 impedance
matching resistor at end of line
CCA 619
RS 485
serial port
L–
L+
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
ACE 909-2
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
CCA 619
+ – + –
1 2
CCA 629
(or CCA 609)
1 2 3 4
4 3 2 1
L+
L–
L+
L–
L+
L–
L+
L–
L+
L–
assembly to be installed
for EMC protection of master
(CCA 609 or CCA 629) interface
2W
POL
POL
16
2W
POL
POL
RS 485 network connection guide
Connection of “slave” stations Sepam 1000+
2 wire RS 485
Sepam 1000+ needs distributed power supply
for ACE 949 interface
Master station in RS 232
with ACE 909-2
Sepam 1000+
Sepam 1000+
Sepam 1000+
CCA 612
CCA 612
CCA 612
RS 232
serial port
ACE 949
1 2 3 4
4 3 2 1
2 3 5
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
V+
V–
L+
L–
RC
ACE 949
1 2 3 4
4 3 2 1
ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
RC RP
max 250 m
110 / 220 Vac supply
RC impedance matching resistor to be installed if at end of line
RP
polarization of deactivated line
Master station in RS 485
with ACE 919
Sepam 1000+
Sepam 1000+
Sepam 1000+
CCA 612
CCA 612
CCA 612
RS 485
serial port
ACE 949
1 2 3 4
4 3 2 1
L –L+
L –L+
ACE 919
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
RC
ACE 949
1 2 3 4
4 3 2 1
ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
V+
V–
L+
L–
RC RP
AC/DC
24 - 48 DC
110 / 220 Vac supply
max 250 m
RC impedance matching resistor to be installed if at end of line
RP polarization of deactivated line
RS 485 network connection guide
17
Connection of “slave” stations 2 wire RS 485
with Sepam 1000+
Sepam 1000+ needs distributed power supply
for ACE 949 interface
Master station in RS 232
with ACE 909-2
Extension of an existing network with CCA 629
MERLIN GERIN
Sepam 1000+
CCA 602
CCA 612
CCA 602
CCA 612
(2)
1 2
1 2
ACE 949
1 2 3 4
4 3 2 1
2 3 5
ACE 909-2
ACE 909-2
(1)
RS 232
serial port
RxTx Ov
MERLIN GERIN
Sepam 1000+
ACE 909-2
V+
V–
L+
L–
3
7
9
5
L+
L–
V+
V–
L+
L–
V+
V–
L+
L–
V+
V–
L+
L–
CCA 629
1 2 3 4
4 3 2 1
ACE 949
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 1
without distributed
power supply
RC RP
max 250 m
110 / 220 Vac supply
(2) strap 1-2 impedance
matching resistor at end of line
(1) use of CCA 629 for continuity
of distributed power supply
RC impedance matching resistor to be installed if at end of line
RP polarization of deactivated line
Extension of an existing network with CCA 609
MERLIN GERIN
Sepam 1000+
CCA 602
CCA 612
MERLIN GERIN
Sepam 1000+
ACE 909-2
ACE 909-2
CCA 602
CCA 612
(2)
(1)
RS 232
serial port
9 10 11 12 13 14 1516
CCA 609
1 2 3 4
5 6 7 8
1 2
ACE 949
1 2 3 4
4 3 2 1
2 3 5
ACE 949
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 1
(3)
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
V+
V–
L+
L–
V+
V–
L+
L–
RC RP
L+
L–
without distributed
power supply
max 250 m
110 / 220 Vac supply
(1) use of CCA 629 for continuity
of distributed power supply
(2) strap 9-10 impedance
matching resistor at end of line
(3) strap 5-6 and 7-8
for 2-wire RS 485
RC impedance matching resistor to be installed if at end of line
RP polarization of deactivated line
18
RS 485 network connection guide
Master station in RS 232
with ACE 919
Extension of an existing network with CCA 629
MERLIN GERIN
Sepam 1000+
CCA 602
CCA 612
CCA 602
CCA 612
(2)
1 2
1 2
ACE 949
1 2 3 4
4 3 2 1
L –L+
ACE 919
ACE 909-2
(1)
RS 485
serial port
L –L+
MERLIN GERIN
Sepam 1000+
ACE 909-2
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
V+
V–
L+
L–
CCA 629
1 2 3 4
4 3 2 1
ACE 949
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 1
L+
L–
V+
V–
L+
L–
without distributed
power supply
RC RP
max 250 m
AC/DC
24 - 48 DC
110 / 220 Vac supply
(2) strap 1-2 impedance
matching resistor at end
of line
(1) use of CCA 629 for continuity
of distributed power supply
RC impedance matching resistor to be installed if at end of line
RP polarization of deactivated line
Extension of an existing network with CCA 609
MERLIN GERIN
Sepam 1000+
CCA 602
CCA 612
MERLIN GERIN
Sepam 1000+
ACE 909-2
ACE 909-2
CCA 602
CCA 612
(2)
(1)
RS 485
serial port
1 2
ACE 949
1 2 3 4
4 3 2 1
L –L+
ACE 949
1 2 3 4
4 3 2 1
CCA 629
1 2 3 4
4 3 2 1
9 10 11 12 13 14 1516
CCA 609
1 2 3 4
5 6 7 8
(3)
L –L+
ACE 919
V+
V–
L+
L–
3
7
9
5
V+
V–
L+
L–
V+
V–
L+
L–
V+
V–
L+
L–
L+
L–
without distributed
power supply
RC RP
max 250 m
AC/DC
24 - 48 DC
110 / 220 Vac supply
(1) use of CCA 629 for continuity
of distributed power supply
(2) strap 9-10 impedance
matching resistor at end
of line
(3) strap 5-6 and 7-8
for 2-wire RS 485
RC résistance d’adaptation en extrémité de ligne
RP polarisation de la ligne au repos
RS 485 network connection guide
19
Connection of “slave” stations
4 wire RS 485
Master station at one end of line
polarization of lines,
load resistors at end of lines,
transmission (optional), receiving
master station (supervisor)
MERLIN GERIN
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
ACE 909-2
CCA 602
CCA 602
CCA 602
(1)
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
RD +
TD +
TD –
RD –
(2)
TD +
TD –
RD +
RD –
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
TD +
TD –
RD +
RD –
(2)
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
(2)
TD +
TD –
RD +
RD –
(1) strap 9-10 and 11-12 impedance matching resistor at end of both lines
(2) removal of strap 5-6 and 7-8 in 2-wire mode
Master station at the middle of line
polarization of lines,
transmission (optional),
receiving
master station (supervisor)
TD +
TD –
RD +
RD –
8
4
9
5
(*) pins on CCA 609 9-pin
Sub-D connector
TD + TD – RD +
RD –
MERLIN GERIN
master
strand *
ACE 909-2
CCA 602
MERLIN GERIN
MERLIN GERIN
ACE 909-2
ACE 909-2
CCA 602
CCA 602
(1)
(1)
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
TD +
TD –
RD +
RD –
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
TD +
TD –
RD +
RD –
9 10 11 12 13 14 15 16
CCA 609
1 2 3 4
5 6 7 8
TD +
TD –
RD +
RD –
(1) strap 9-10 and 11-12 impedance matching resistor at end of both lines
20
RS 485 network connection guide
Extension of the RS 485 network with ACE 919
in case of distributed power supply
RS 232
serial port
2 3 5
max 250 m
RxTx Ov
ACE 909-2
V+
V–
L+
L–
3
7
9
5
RC RP
MERLIN GERIN
Sepam 1000+
ACE 909-2
110 / 220 Vac supply
1 2
ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
CCA 629
1 2 3 4
4 3 2 1
L+
L–
L- L+
max 250 m
L- L+
ACE 919
V+
V–
L+
L–
3
7
9
5
MERLIN GERIN
Sepam 1000+
ACE 909-2
AC/DC supply
1 2
CCA 629
1 2 3 4
4 3 2 1
V+
V–
L+
L–
ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
L- L+
max 250 m
L- L+
ACE 919
V+
V–
L+
L–
3
7
9
5
Sepam 1000+
Sepam 1000+
AC/DC supply
ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
RC ACE 949
1 2 3 4
4 3 2 1
V+
V–
L+
L–
RC RC load impedance matching resistor to be installed if at end or beginning of line
RP RP polarization of deactivated line
RS 485 network connection guide
21
Setting and testing
Commissioning
Setting of communication
parameters
selection
transmission rate
adjustable from 300 to 38,400 bauds
on converters
on equipment
Before Modbus communication equipment is put into
service, parameters need to be set.
slave n° assigned
adjustable from 1 to 255
to equipment
parity: no parity, even parity, odd parity
on converters
on equipment
22
line polarization
1 location only (master)
line impedance matching
at end of line
on converters
on equipment
RS 485 network connection guide
Troubleshooting
Operating problems
In case of problems, it is advisable to connect the devices to the RS 485 network
one by one.
The green lamp indicates that there is traffic on the line.
Make sure that the master sends frames to the equipment concerned
and to the RS 232 – RS 485 / RS 485 – RS 485 converter, if there is one.
Points to be checked
Check:
c the wiring to the CCA 612 connectors, the CCA 602 branching cables
and the RS 485 network cable,
c the wiring of the ACE convecters,
c the wiring to each ECA 609 / CCA 629 / CCA 619 connection box,
c the wiring of the ACE 949 interface,
c the distributed voltage V+, V- (12 V),
c the polarization is in one location only,
c the impedance matching is set up at the ends and only at the ends
of the RS 485 network,
c the cable used is the one advised,
c the ACE converters used are correctly connected and parameterized,
c the L+ or L- lines are not earthed,
c the earthing of all the cable shielding,
c the earthing of all the converters, interfaces and connection boxes.
Use an oscilloscope to check the forum of the signals:
c transmit voltage
v level 0
+1.5 V to +5 V
v level 1
-1.5 V to -5 V
c reception voltage threshold
v level 0
> +0.2 V
v level 1
< -0.2 V
RS 485 network connection guide
23
Protection
and control
Sepam range
Sepam 2000
Sepam 1000
Diagnosis guide
Sepam 2000 diagnosis guide
Contents
page
Sepam 2000 diagnosis guide
2
Sepam 2000 appendix
13
Sepam 1000 diagnosis guide
14
Sepam 1000 appendix
19
c the symptoms column describes the fault
observed, together with the possible
consequences.
c the possible causes column describes
what could have caused the fault.
c the remedies column describes the tests
to be performed or operations to be carried
out to correct the situation (they are not
necessarily given opposite the causes
discussed).
All indicators off
Symptoms
Possibles causes
Remedies
c all the indicators and the display unit
are off,
c the TSM 2001 terminal is not
communicating, the screen is blank.
c the Sepam 2000 is not being supplied
with power,
c the device has been switched on rapidly
several times in a row, causing internal
tripping of the CE40 power supply.
c check the voltage on the power supply
connector,
c disconnect the power supply for a few
minutes,
c if the fault persists, change the Sepam
2000 power supply board. The CE40 board
is fitted with an internal fuse; never replace
it (since other power supply components are
damaged when the fuse blows).
2
Guide de diagnostic
“maintenance” message and red indicator on
Symptoms
Possible causes
Remedies
c Sepam displays the maintenance
message,
c the red indicator is on,
c the TSM 2001 pocket terminal is not
operational,
c the Sepam 2000 is not working;
the watchdog has dropped out.
The parameters have been altered.
There may be several causes for the
alteration:
c the memory cartridge has been
inadvertently plugged in or pulled with
the power on.
c Sepam 2000 self-testing has detected an
internal fault which prevents it fromcarrying
out its functions.
c replace the customer cartridge by the
TSM 2005 final testing cartridge and read
the internal fault using the TSM 2001 (see
TSM 2005 manual, chapter on reading
internal faults).
without the TSM 2005
c to locate the fault, replace the cartrige by
another one (made for use in the same
model). If the fault disappears, it came from
the cartridge: reprogram it with LOGIPAM
using the reprogram settings option,
c if necessary, replace the faulty cartridge,
c if the fault persists, replace the power
supply card,
c if the fault persists, replace Sepam 2000.
Before re-energizing the Sepam,
check the complete parameter setting
of the Sepam:
c status,
c protection settings,
c control logic parameters:
bistables, time delays...
“maintenance” message and red indicator off
Symptoms
Possible causes
Remedies
c Sepam displays the maintenance
message,
c the red
indicator is off,
c the TSM 2001 pocket terminal is
operational,
c Sepam 2000 is working,
c the maintenance message disappears
when a key on the front of the device is
pressed, but comes back again after a few
seconds.
c the microswitches are in a prohibited
setting,
c Sepam 2000 internal self-testing has
detected an internal fault which does not
prevent Sepam 2000 from momentarily
performing its functions.
c check the setting of the microswitches on
the ECM (or ECA) and 3U+Vo boards
(installation manual),
c for S25 and S35 Sepam, an error code
can be read with the pocket terminal in the
About Sepam menu, SFT 2800 heading; it
appears in line 4 of the screen, on the right :
v code 0400: change the ECM (ECA) board
(slot 2),
v code 1000: change the 3U+Vo board,
v code 0800: change the additional ECM
(ECA) board (slot 3),
v codes 2000, 8000: change the RTD
boards,
v other codes or if the fault persists:
replace Sepam 2000.
With TSM 2005
c replace the customer cartridge by the
TSM 2005 final testing cartridge and read
the internal fault using the TSM 2001 (see
TSM 2005 manual, chapter on reading
internal faults).
Guide de diagnostic
3
Sepam 2000 diagnosis guide (cont’d)
“CARTRIDGE” message
Symptoms
Possible causes
Remedies
c Sepam displays the cartridge message,
c the red
indicator is on.
c the TSM 2001 pocket terminal is not
working,
c Sepam 2000 is not working; the watchdog
relay has dropped out.
c the cartridge does not match the Sepam
model,
c boards needed for Sepam 2000
operation are missing,
c the boards have been switched around,
c 2 different ECM boards are pluged
in Sepam.
c ensure that the cartridge has not been
mixed up with another Sepam 2000
cartridge,
c check the number of ESTOR I/O boards.
It should be greater than or equal to the
number of boards needed for the control
logic program,
c check that the cartridge is installed in the
correct model of Sepam: the Sepam model
in which the cartridge should be inserted
appears in line 1 of the label on the front
of the cartridge.
Example :
a cartridge labeled S25 LX M01 should be
inserted in a model 2025 LX Sepam,
c the Sepam model appears in the label
stuck to its side. Check that the boards
present in the rear compartment of that
model comply with the board position
table in the appendix,
c check that ECM boards have the same
sérial number (03143179 or 3122288).
With TSM 2005
c replace the customer cartridge by the
TSM 2005 final testing cartridge and read
the internal fault using the TSM 2001
(see TSM 2005 manual, chapter on reading
internal faults).
“M.CARTRIDGE” message and red indicator on
Symptoms
Possible causes
Remedies
c Sepam displays the M.CARTRIDGE
message,
c the red
indicator is off,
c the TSM 2001 pocket terminal is not
working ,
c the Sepam 2000 is not working; the
watchdog has dropped out.
c cartridge memory fault, with possible
altered parameters.
c replace the cartridge.
Before re-energizing the Sepam, check
the complete parameter setting of the
Sepam:
c status,
c protection settings,
c control logic parameters:
bistables, time delays...
“M.CARTRIDGE” message and red indicator off
Symptoms
Possible causes
Remedies
c Sepam displays the M.CARTRIDGE
message,
c the red
indicator is off,
c the TSM 2001 pocket terminal is working,
c the Sepam 2000 is working,
c the M.CARTRIDGE message disappears
when a key on the front of the device is
pressed, but comes backagain after a few
seconds.
c incorrect status setting,
c the maximum number of cartridge
memory entries has been reached
c check whether the STATUS menu
parameters are blinking. Blinking
parameters should be reprogrammed,
c for S25 and S35 Sepam, an error code is
read using the pocket terminal in the About
Sepam menu, item SFT 2800; it appears in
line 4 of the screen, on the right:
v code 0040 : replace the cartridge.
4
Guide de diagnostic
Everything off except for green and red indicators
Symptoms
Possibles causes
Remedies
c the green on indicator is on,
c the red
inidicator is off,
c the TSM 2001 pocket terminal is not
communicating, its screen is blank,
c the 3 indicators I on, O off, trip and the
display unit are off,
c the blinking cursor is displayed on the
TSM 2001 pocket terminal but the terminal
is not working.
c the cartridge is missing,
c there may be a programming fault in the
cartridge,
c the control logic part is not programmed,
c power supply board fault.
c check for the cartridge behind the shutter,
c replace the cartridge by a cartridge that is
presumed to be a good one (intended for
the same model of Sepam 2000). If the fault
disappears, the fault came from the
cartridge: replace or reprogram it,
c if the fault persists, change the Sepam
2000 power supply board,
c if the fault persists, change Sepam 2000.
Symptoms
Possible causes
Remedies
c a line of dashs is displayed:
--------------,
c this message may appear in normal
operating conditions.
c pressing a key on the front which is not
used (e.g. V/Hz key on a Sepam which does
not contain voltage measurement
functions),
c pressing the alarm key (to display the
stored messages) when no messages have
been stored,
c when stored messages are being read
(after the user has pressed the alarm key),
the dashs appear to indicate the end of the
list of messages (they appear after the
oldest message).
c none. This is not a fault.
Display of dashs
The TSM 2001 display is blank
Symptoms
Possible causes
Remedies
c the TSM 2001 pocket terminal screen is
dark, or blank except for the blinking cursor,
c the green on indicator is on,
c lthe red indicator is off,
c the Sepam 2000 display unit is working
and the keys on the front are operational.
c the TSM 2001 pocket terminal display unit
contrast adjustment has been modified,
c the pocket terminal is out of order.
c turn the dial on the right-hand side of the
TSM 2001 pocket terminal,
c test the pocket terminal on another
Sepam 2000 to determine whether the fault
comes from the terminal or Sepam 2000.
If the fault is located in Sepam 2000,
replace it.
Guide de diagnostic
5
Sepam 2000 diagnosis guide (cont’d)
The current measurements are false
Symptoms
Possible causes
Remedies
c the difference between the expected
measurement and the measurement
indicated by Sepam 2000 may be between
10% and 500%,
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c the microswitches on the back of the ECM
(or ECA) board are not set correctly,
c one of the parameters in the status menu
is not set correctly.
c check the setting of the microswitches on
the ECM (or ECA) board;
refer to installation manual,
c check that the In setting (status menu,
phase CT heading) matches the rating of
the CTs or CSP sensors being used;
refer to use/commissioning manual,
c check that the network frequency has
been selected correctly (50 or 60 Hz,
status menu).
With TSM 2005
c use the TSM 2005 to test the ECM or ECA
current boards (see TSM 2005 manual,
chapter on testing ECM or ECA boards).
The residual current measurement is false
Symptoms
Possible causes
Remedies
c reading < 50% of injected current.
cthe core balance CT is not compatible.
c replace the core balance CT by a CSH,
c check that the core balance CT is wired to
the core balance CT input and not to the CT
input.
I2 current measurement does not appear
Symptoms
Possible causes
Remedies
c the I2 measurement is missing. It does not
appear on the display or on the TSM 2001
pocket terminal,
c the phase 1 and 3 currents are correct.
c the number of phase CTs selected in the
status menu is 2 instead of 3.
If this is the case, Sepam is unaware of the
presence of the phase 2 CT.
c check the number of CTs indicated in the
status menu, phase CT heading. Set it to 3.
One of the 3 phase current measurements is zero
Symptoms
Possible causes
Remedies
c one of the measurements indicates a
value of zero or close to zero,
c the other 2 phase current measurements
are working normally. The indications are
the same on the display and on the TSM
2001 pocket terminal,
c the green on indicator is on
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c there are only 2 CTs in the cubicle,
c one CT is not wired,
c the ECM (or ECA) current input board is
faulty,
c the current measured is less than 1.5% of
In.
c Sepam connected to a 1A/5A CT: ensure
that there is current in the CT secondary
circuit which reaches the CCA 660 or
CCA 650 connector,
c replace the ECM board,
c Sepam connected to a CSP sensor:
momentarily reverse the connections (BNC
connector) on the ECA board: if the fault
disappears, the problem is an external one;
if the fault persists, replace the ECA board.
With TSM 2005
c use the TSM 2005 to test the ECM or ECA
current boards (see TSM 2005 manual,
chapter on testing ECM or ECA boards).
6
Guide de diagnostic
The voltage measurements are false
Symptoms
Possible causes
Remedies
c the difference between the expected
measurement and the measurement
indicated by Sepam 2000 may be between
10% and 500%,
c the protections do not trip at the expected
setting,
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c the microswitches on the back of the
3U+Vo board are not set correctly,
c one of the parameters in the status menu
is not set correctly.
c check the setting of the microswitches on
the 3U+Vo board; refer to installation
manual,
c check that the Unp and Uns settings
(status menu, phase VT heading) match
the VTs being used; refer to use/
commissioning manual,
c check that the network frequency has
been selected correctly (50 or 60 Hz,
status menu).
With TSM 2005
c use the TSM 2005 to test the 3U+Vo
boards (see TSM 2005 manual, chapter on
testing 3U+Vo boards).
One or two phase voltage measurements do not appear
Symptoms
Possible causes
Remedies
c the U13 (and U32) measurement is
missing. It does not appear on the display
or on the TSM 2001 pocket terminal,
c the other voltages are correct.
c the phase VTs selected in the status
menu are U21(and U32). If this is the case,
Sepam is unaware of the presence of the
other VTs.
c check the number of VTs indicated in the
status menu, phase VT heading. Set it to 3.
A voltage measurement is zero
Symptoms
Possible causes
Remedies
c one of the phase-to-phase voltage
measurements indicates a value of zero or
close to zero. The indications are the same
on the display and on the TSM 2001 pocket
terminal,
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c there are only one or two VTs in the
cubicle,
c the 3U+Vo voltage input board is faulty,
c the voltage measured is less than 1.5%
of Un.
c ensure that the wiring to Sepam 2000
is correct,
c replace the 3u+Vo board.
Guide de diagnostic
With TSM 2005
c use the TSM 2005 to test the 3U+Vo
voltage boards (see TSM 2005 manual,
chapter on testing 3U+Vo voltage boards).
7
Sepam 2000 diagnosis guide (cont’d)
The power measurements and accumulated energy readings are false
Symptoms
Possible causes
Remedies
c the power indicated may be totally false
or almost zero,
c the power factor indicated may be a
deviant value,
c otherwise, the current and voltage
measurements are correct.
c inversion of CT wiring to Sepam 2000
current inputs if the frequency is correct,
c inversion of VT cabling to Sepam voltage
inputs if the frequency is displayed by
dashs.
c check the wiring. Comply with the given
order of phases.
The current measurement is zero and the accumulated energy increments
Symptoms
Possible causes
Remedies
c the accumulated energy increments for a
displayed current of zero.
c the load is low and the current is less than
1.5% of In (e.g. no-load transformer).
c normal operation.
The frequency measurement is not displayed or is given as dashs
Symptoms
Possible causes
Remedies
c no display of frequency measurement,
c otherwise, the current and voltage
measurements are correct,
c the power indicated and the power factor
are correct.
c inversion of VT wiring to Sepam 2000
voltage inputs,
c direction of phase rotation is incorrect,
c the frequency is not measured if voltage
U21 < 40%,
c the frequency is outside the tolerance
range
45 < F < 55 for 50 Hz
55 < F < 65 for 60 Hz.
c check the wiring.
Comply with the given order of phases.
8
Guide de diagnostic
A protection does not trip at the expected set point
Symptoms
Possible causes
Remedies
c one or more protections do not trip at the
expected set points.
c the causes may be same as when the
current or voltage measurements are false;
microswitches or status parameter set
incorrectly,
c a protection set point is outside the range
accepted by Sepam 2000 after a
modification of In, Ib, Unp or Uns,
c the control logic omits the protection
(see control logic operation further on),
c the protection is set to 999.
c check the setting of the microswitches on
the 3U+Vo and the ECM (or ECA) boards;
refer to installation manual,
c check that the frequency, Unp and Uns
settings (status menu, phase VT heading)
match the VTs being used;
refer to use/commissioning manual,
c check that the In setting (status menu,
CT ratio) matches the rating of the CTs
or CSP sensors used.
See user commissioning manual;
c using the TSM 2001 pocket terminal,
review the list of protections (protections
menu) and check that none of them is
blinking. If that is the case, reset it.
Generally speaking, it is recommended to
set all the parameters in the status menu
before setting the protections,
c check the control logic.
Symptoms
Possible causes
Remedies
c the display unit indicates connector,
c pressing key A (for example) makes the
message disappear momentarily,
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c detection of unplugged connector.
c check that all connectors are plugged into
rear of device,
c check that the detection of plugged
connectors bridge (marked DPC) is present
on terminals 5 and 6 of the 6-pin
connectors; terminals 7 and 8 on the 8-pin
connectors and terminals 20 and 21 on the
21-pin connectors.
N.B. The BNC, power supply and
communication connectors are not equipped
with the plugged connector detection
system.
“connector” message
A logic input generates a fault in cabling outside Sepam
Symptoms
Possible causes
Remedies
c the logic input is working normally but it
creates interference in the outside circuit
(e.g. monitoring of tripping circuit
continuity),
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c wiring error on the connector of the
related board,
c the ESB or ESTOR board is faulty.
c check wiring,
c replace the faulty ESB or ESTOR board.
Guide de diagnostic
9
Sepam 2000 diagnosis guide (cont’d)
The standard control logic does not operate as expected
Symptoms
Possible causes
Remedies
c the standard control logic does not
operate as expected,
c case in which Sepam 2000 is equipped
with standard control logic. The standard
control logic is recognized by the presence
of the CAT label which is read on the TSM
2001 pocket terminal, in the About Sepam
menu, program logic heading,
c the green on indicator is on,
c the red indicator is off,
c the display unit is lit up,
c the TSM 2001 pocket terminal is working
normally.
c the control logic time delays are not set
correctly,
c the Kp parameters, set via the pocket
terminal, are not set correctly. They mainly
define the control logic operating modes
according to the type of switchgear,
c fault in wiring outside Sepam 2000,
c ESB or ESTOR board faulty.
c if Sepam 2000 is equipped with the
standard control logic, refer to the
use/commissioning manual. Check:
v control logic time delay settings,
v Kp parameters (control logic contacts set
with the TSM 2001 pocket terminal).
c control logic with undervoltage release:
check the open order input I13 wiring
(normally set to 1),
c generator control logic: check the
emergency shutdown input I22 wiring
(normally set to 1).
With TSM 2005
c use the TSM 2005 to test the ESB
or ESTOR logic input/output boards
(see TSM 2005 manual, chapter on testing
ESB and ESTOR boards).
Without TSM 2005
c in case of doubt regarding the operation
of a logic input, check that there is voltage
on the input, and set it to 1; to do so check
the input status (1 or 0) using the TSM 2001
pocket terminal (program logic menu,
logic input heading). In the event of a
discrepancy, change the faulty board,
c when in doubt regarding the operation of
a relay output, check that the relay is
activated when Sepam sets the output to 1;
to do so check the input status (1 or 0)
using the TSM 2001 pocket terminal
(program logic menu, logic input
heading). In the event of a discrepancy,
change the faulty board.
Control logic does not operate as expected
Symptoms
Possible causes
Remedies
c the control logic does not operate as
expected,
c case in which Sepam 2000 is equipped
with customized control logic,
c the green on indicator is on,
c the red
indicator is off,
c the display unit is lit up,
c lthe TSM 2001 pocket terminal is working
normally.
c error in the control logic program,
c time delays or Kp internal bits
incorrectly set,
c defect in cabling outside Sepam 2000,
c faulty ESB or ESTOR board.
c if there is no CAT label, it is essential to
obtain the customized control logic program
in order analyze it and detect the source of
the fault,
c when in doubt regarding the operation of
logic outputs, refer to the paragraph above.
10
Guide de diagnostic
The red communication indicator stays on
Symptoms
Possible causes
Remedies
c the red communication indicator is on,
c this indicator (communication watchdog)
is located on the back of Sepam 2000, near
the communication inlet, on the CE40 power
supply board. It is normal for it to light up for
a few seconds when the power is switched
on. When the device is operating normally, it
should be off,
c this indicator may light up even if the
remote monitoring and control system is not
operating or is not connected.
c Sepam 2000 communication coupler
blockage,
c communication coupler failure.
c change the communication kit (2 boards).
The green Jbus indicator does not blink
Symptoms
Possible causes
Remedies
c the green communication indicator does
not blink,
c the green indicator is located on the back
of Sepam 2000, near the communication
inlet, on the CE40 power supply board.
If the remote monitoring and control system
is connected, the indicator should blink to
indicate that there is electrical activity in the
line. If it does not blink, it means that the
Sepam communication input is electrically
deactivated,
c the red coupler indicator is off,
c the rest of Sepam 2000 is working
normally.
c the remote monitoring and control system
is not in service or is not sending messages
throught the line,
c the line is cut,
c the L+ and L- network wires are reversed,
c polarization or impedance matching of the
RS 485 line are incorrect.
c refer to Jbus communication documents
and check the following:
v check the direction of line cabling to
terminals 1 to 4 of all the CCA609 units in
the network,
v check that the line has been polarized.
This should be at one point only.
v check that line impedance has been
matched at both ends.
Guide de diagnostic
With TSM 2005
c use the TSM 2005 and a PC to test
the communication system (refer to
communication kit manual.
11
Sepam 2000 diagnosis guide (cont’d)
The Jbus communication CPT2 diagnosis counter increments
Symptoms
Possible causes
Remedies
c the CPT2 counter increments,
c the counter is accessed via the TSM 2001
pocket terminal, status menu,
communication heading. It counts the
errors in the communication frames. When
the device is operating normally, it should
not increment,
c the green coupler indicator is blinking (so
the line is not cut). The red coupler indicator
is off,
c the rest of Sepam 2000 is working
normally.
c one of the communication parameters has
not been set correctly: rate or parity,
c impedance matching and/or
communication network polarization are
incorrect,
c there is noise on the line
c use the TSM 2001 pocket terminal to set
the communication rate and parity in
accordance with the remote monitoring
and control system (status menu,
communication heading),
c if this is not sufficient, check polarization
and line impedance matching
(see Jbus communication manual),
c check that the CCA 609 clamps are
tightened onto the cable shielding and not
onto the insulating material. The clamps
earth the cable shielding,
c check the earthing of the CCA 609 (greenyellow wire),
c check that the CCA 602 cable connecting
Sepam and the CCA 609 unit is plugged in
and locked at both ends. It contributes to
shielding continuity,
c check that the communication network
does not cross through zones with high
levels of electrical pollution.
N.B. The frames which contain errors are
detected by Sepam 2000 which does not
process them. Overall Sepam/remote
monitoring and control system operation is
not generally affected and the number of
frames with errors remains limited (a few).
With TSM 2005
c use the TSM 2005 and a PC to test
the communication system
(refer to communication KIT manual).
The JBUS communication CPT9 diagnosis counter does not increment
Symptoms
Possible causes
Remedies
c the CPT9 counter does not increment,
c the counter is accessed via the TSM 2001
pocket terminal, status menu,
communication heading. It counts the
errors in the communication frames. When
the device is operating normally, it should
not increment,
c the green coupler indicator is blinking
(so the line is not cut).
The red coupler indicator is off,
c the rest of Sepam 2000 is working
normally.
c the remote monitoring and control system
never addresses this Sepam,
c one of the communication parameters is
not set correctly:
rate, slave number or parity,
c communication network impedance
matching or polarization is incorrect.
c use the TSM 2001 pocket terminal to set
the communication speed, salve number
and parity in accordance with the remote
monitoring and control system
(status menu, communication heading),
c if this is not suficient, check polarization
and impedance matching
(see Jbus communication manual).
12
Guide de diagnostic
Sepam 2000 appendix
Table of rear compartment
board positions
c The table below indicates the position of the boards
in the rear compartment according to the different
Sepam 2000 models.
c If the board poisitions are not complied with, Sepam
2000 will not start up and will display maintenance
or cartridge.
slot
8
7
6
5
4
3
2
1
CE40
S26 or S25 models
ESTOR(2)
LS
(2)(4)
ESB
SONDE
ECM(1)
(4)
ESB
3U+Vo
ECM(1)
CE40
ESTOR
LT
ESTOR
ESTOR
LX
ESTOR(2)(4)
ESTOR(4)
ESB
nothing
ECM(1)
CE40
XT
ESTOR(2)
ESTOR
ESB
3U+Vo
nothing
CE40
S36 or S35 models
KR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
nothing
ECM
ECM(1)
CE40
KZ
SONDE
ESTOR(2)
ESTOR
ESB
nothing
ECM
ECM(1)
CE40
YR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
nothing
nothing
ECM(1)
CE40
ZR
ESTOR
(3)
(2)
ESTOR
ESB
nothing
SONDE
ECM(1)
CE40
LR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
3U+Vo
ECM
ECM(1)
CE40
LS
SONDE
ESTOR(2)
ESTOR
ESB
3U+Vo
ECM
ECM(1)
CE40
SR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
3U+Vo
SONDE
ECM(1)
CE40
(2)
ESTOR
ESB
3U+Vo
SONDE
ECM(1)
CE40
ESTOR
SS
SONDE
ESTOR
XR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
3U+Vo
nothing
ECM(1)
CE40
TR
ESTOR(3)
ESTOR(2)
ESTOR
ESB
3U+Vo
3U+Vo
ECM(1)
CE40
CR
(3)
ESTOR
ESTOR
(2)
ESTOR
ESB
nothing
ECMD
ECMD
CE40
CC(5)
ESTOR(3)
ESTOR(2)
ESTOR
ESB
ECMD
ECMD
ECMD
CE40
TS(5)
SONDE
ESTOR(2)
ESTOR
ESB
3U+Vo
3U+Vo
ECM(1)
CE40
Notes
(1)
or ECA for CSP sensor,
(2)
the ESTOR 2 board may be installed, depending on the application,
(3)
option for the ESTOR board,
(4)
For SX1 and SX2 applications the ESTOR boards are not installed in Sepam,
(5)
available with S36 only.
Functions of rear
compartment boards
c CE40
Power supply: 3 versions available: 24/30 VDC,
48/127 VDC and 220/250 VDC.
c INT RS 485 :
Communication interface. It is located behind the
metal plate on the power supply board.
c ECM
Current inputs for 1 A or 5 A seonsor and CSH core
balance CT input for residual current measurement.
Sepam TC type.
c ECA
current inputs for CSP sensor or CSH core balance
CT input for residual current measurement. This
board in installed in place of the ECM board for
Sepam 2000 CS type.
Guide de diagnostic
9644
c 3U+Vo: voltage inputs and residual voltage input,
c SONDE: 6 PT100 RTD inputs,
c ESB: 2 logic inputs, 2 output relays and watchdog relay
3 versions available: 24/30 VDC, 48/127 VDC and 220/250 VDC,
c ESTOR: 8 logic inputs and 4 output relays 3 versions available: 24/30 VDC,
48/127 VDC and 220/250 VDC.
13
Sepam 1000 diagnosis guide
All indicators off
Symptoms
Possible causes
Remedies
c all the indicators and the display unit
are off.
c the Sepam 1000 is not being supplied with
power.
c check the voltage on the power supply
connector,
c if the fault persists, change the Sepam
1000 AS' power supply board. The AS'
board is fitted with an internal fuse; never
replace it (since other power supply
components are damaged when the fuse
blows).
Everything off except for green and red indicators
Symptoms
Possible causes
Remedies
c
c
c
c
c the self-tests have detected an internal
fault,
c power supply board fault.
c change the Sepam AS' power supply
board,
c if the fault persists, replace the
Sepam 1000.
the green on indicator is on,
the red
indicator is on,
the trip indicator and display unit are off,
the watchdog has dropped out.
display of the “check settings” message
Symptoms
Possible causes
Remedies
c the display unit shows the message:
check settings,
c the values of some parameters are
blinking,
c the protections are working normally.
c Sepam 1000 has detected a parameter
setting faults (outside range, incompatible
settings, set point modified after a change
of In, etc.).
c switch to parameter setting mode and
change the settings of all the parameters
which are blinking on the display unit.
The -, + and enter keys are disabled
Symptoms
Possible causes
Remedies
c the -, + and enter keys are disabled.
c Sepam is not in parameter setting mode.
c switch to parameter setting mode by
pressing for a second on the P key on the
back of Sepam.
Display of the “fault” message
Symptoms
Possible causes
Remedies
c internal fault.
c internal fault.
c replace Sepam.
14
Guide de diagnostic
The current measurements are false
Symptoms
Possible causes
Remedies
c the difference between the expected
measurement and the measurement
indicated by Sepam 1000 may be between
10% and 500%,
c the green on indicator is on,
c the red
indicator is off,
c the display unit is working.
c the microswitches on the back of the EM
(or EA) board are not set correctly,
c one of the parameters in the status loop
is not set correctly.
c check the setting of the microswitches on
the EM (or EA) board;
refer to installation manual,
c check that the In setting (status loop)
matches the rating of the CTs or CSP
sensors being used; refer to use/
commissioning manual,
c check that the network frequency has
been selected correctly
(50 or 60 Hz, status loop).
One of the phase current measurements is zero
Symptoms
Possible causes
Remedies
c a measurement indicates a value of zero
or close to zero,
c the 2 other phase current measurements
are working normally,
c the green on indicator is on,
c the red indicator is off,
c the display unit is working.
c there are only 2 CTs in the cubicle,
c one CT is not wired,
c the EM (or EA) current input board is
faulty.
c Sepam connected to a 1A/5A CT: ensure
that there is current in the CT secondary
circuit which reaches the CCA 660 or
CCA 650 connector,
c replace the EM board,
c Sepam connected to a CSP sensor:
momentarily reverse the connections (BNC
connector) on the EA board: if the fault
disappears, the problem is an external one;
if the fault persists, replace the EA board.
The voltage measurements are false
Symptoms
Possible causes
Remedies
c the difference between the expected
measurement and the measurement
indicated by Sepam 1000 may be between
10% and 500%,
c the protections do not trip at the expected
setting,
c the green on indicator is on,
c the red indicator is off,
c the display unit is working.
c the microswitches on the back of the ET
board are not set correctly,
c one of the parameters in the status loop
is not set correctly.
c check the setting of the microswitches on
the ET board; refer to installation manual,
c check that the Unp and Uns settings
(status loop) match the VTs being used;
refer to use/commissioning manual,
c check that the network frequency has
been selected correctly (50 or 60 Hz, status
loop).
Guide de diagnostic
15
Sepam 1000 diagnosis guide (cont’d)
The U32 and U13 phase voltage measurements do not appear
Symptoms
Possible causes
Remedies
c the U32 and U13 measurements are
missing,
c the U21 voltage measurement is correct.
c the VT's parameter in the status loop is
set to U21, in which case Sepam is unaware
of the value of the other voltage
measurements.
c check the VT's parameter (status loop).
Set it to U21U32.
A voltage measurement channel indicates zero
Symptoms
Possible causes
Remedies
c one of the phase-to-phase voltage
measurements indicates a value of zero or
close to zero,
c the green on indicator is on,
c the red indicator is off,
c the display unit is working.
c there are only one or two VTs in the
cubicle or not all the VTs are cabled,
c the ET voltage input board is faulty.
c ensure that the VT secondaries are wired
to Sepam 1000,
c replace the ET board.
16
Guide de diagnostic
A protection does not trip at the expected set point
Symptoms
Possible causes
Remedies
c one or more protections do not trip at the
expected set points.
c the causes may be same as when the
current or voltage measurements are false;
microswitches or status parameter set
incorrectly,
c a protection set point is outside the range
accepted by Sepam 1000 after a
modification of In, Ib, Unp or Uns,
c case of residual current protection:
core balance CT connection error
(2 A , 30 A rating or CT).
c check the setting of the microswitches on
the ET and the EM (or EA) boards; refer to
installation manual,
c check that the Unp and Uns settings
(status loop) match the VTs being used,
c check that the In setting (status loop)
matches the rating of the CTs or CSP
sensors being used;
refer to use/commissioning manual,
c check that the network frequency setting
has been selected correctly (50 or 60 Hz,
status loop),
c review the list of parameters and check
that none of them are blinking. If that is the
case, set the parameters again. Generally
speaking, it is recommended to set all the
parameters in the status menu before
setting the protections,
c residual current: check the core balance
CT connection.
Check that the core balance CT is a CSH.
Symptoms
Possible causes
Remedies
c a protection does not trip.
c inhibition of the protection by a 999 type
setting,
c incorrect addressing of the protection
output,
c residual current protection:
microswitches not set correctly.
c check the set points,
c check the output addressing. Make sure in
particular that the ES1 board is included if
relays AUX1, AUX3 and AUX4 are
supposed to be used,
c residual current protection: if the sum of
the phase currents i used, check that the
setting of the SW1 microswitches on the EM
or EA board is as follows:
SW1.
A protection does not trip
Guide de diagnostic
17
Sepam 1000 diagnosis guide (cont’d)
Acknowledgement is impossible
Symptoms
Possible causes
Remedies
c the reset key is disabled,
acknowledgement is impossible.
c the fault at the origin of tripping is still
present.
c check for the presence of the fault
(current, voltage, frequency):
v think of undervoltage protections which
trip when there is zero voltage,
v also remember the thermal overload and
starts per hour protections which remain in
tripped status even when there is no
current. In such cases, wait for the
conditions which caused tripping to
disappear.
Frequency measurement and functions do not work
Symptoms
Possible causes
Remedies
c the frequency measurement is displaying
hyphens,
c the frequency protections do not trip.
c incorrect wiring,
c U21 or forward voltage too low.
c check the wiring
(direction of phase rotation),
c check voltage amplitude: U21 voltage
should be greater than 30% of Unp and
forward voltage should be greater than 20%
of Vnp.
The logic input does not work
Symptoms
Possible causes
Remedies
c the logic input remains at zero, whether it
is supplied with power or not,
c the green on indicator is on,
c the red indicator is off,
c the display unit is working.
c wiring error on the ES1 board connector,
c ES1 board microswitch setting error, in
the case of use with 24/30 VDC.
c check the wiring and voltage on the input
terminals,
c if the input is used with 24/30 VDC, the
microswitches on the ES1 board must be
SW1,
set as follows:
c if the fault persists,
replace the ES1 board.
18
Guide de diagnostic
Sepam 1000 appendix
Table of rear compartment
board positions
c the table below indicates the position of the boards
in the rear compartment according to the different
Sepam 1000 models.
c failure to use the correct board positions is liable to
damage Sepam 1000.
slot
3
2
1
0
LX
1 A / 5 A CT sensor
EM
AS’
ES1
(option)
LX
CSP sensor
EA
AS’
ES1
(option)
TX
ET
AS’
ES1
(option)
Functions of rear compartment boards
c EM: current inputs for 1 A or 5 A sensor and CSH core balance CT input for
residual current measurement,
c EA: current inputs for CSP sensor and CSH core balance CT input for residual
current measurement,
c ET: voltage inputs and residual voltage input,
c AS’: power supply and 2 outputs 4 versions available:
v 24/30 VDC,
v 48/125 VDC,
v 220/250 VDC and 100/127 VAC,
v 220/240 VAC,
c ES1: 1 logic input and 3 output relays and watchdog relays
single multi-voltage version available.
S05 model
Guide de diagnostic
19
TRANSFORMER PROTECTION
Protection functions :
• Main characteristics
• Protection by circuit breaker
• Logic discrimination
Division - Name - Date - Language
Protection functions :
•
•
•
•
•
•
•
•
•
•
•
•
49 : thermal overload
50/51 : phase overcurrent
50N/51N : earth fault protection
59N : neutral voltage displacement
67 : directional overcurrent
67N : directional earth fault
27 : undervoltage
27R : remanent undervoltage
59 : overvoltage
50/51 : tank earth leakage
64REF : restricted earth fault
87T : differential protection
2
TRANSFORMER PROTECTION
Main characteristics :
• Transformer energizing inrush current :
Ie
t
i e (t) = I e e
e
t
îe(t): current peak value as a function of
time
Îe: value of maximum peak, i.e. the first
peak
τe: damping time constant
• Inrush current at high voltage end of TRIHALtransformers:
Power in kVA
I e
ne =
In
te (s)
Division - Name - Date - Language
160
250
400
630
800
1000
1250
1600
2000
10.5
10.5
10
10
10
10
10
10
9.5
0.13
0.18
0.25
0.26
0.30
0.30
0.35
0.40
0.40
3
TRANSFORMER PROTECTION
Main characteristics (cont'd) :
• Vector group :
Va
A
VA-VB
B
a
C
c
b
VC
11
VB
Va
VA
VA-VB
Dy11
Division - Name - Date - Language
4
TRANSFORMER PROTECTION
Main characteristics (cont'd) :
• For earth fault :
IA
JA
During the fault :
Ia
A
IB
B
a
C
c
b
Ia = Icc three - phase
IA = -IB = 0.58 . Icc three - phase / k
N
Division - Name - Date - Language
n.Ia = N.JA and IA = JA
k : transformer ratio = 0.58 . N / n
n
5
TRANSFORMER PROTECTION
Main characteristics (cont'd) :
• For phase to phase fault :
During the fault :
n.Ia = N.JA = -n.Ib = -N.JB
Ia
IA
JA
A
IB
B
IC
C
JB
Ib
Ia = 0.866 Icc three - phase
a
IA = JA - JC
b
IA = Ia.n/N = 0.5.Icc three - phase / k
IB = JB - JA
c
N
n
IB = -Ia.n/N -Ia.n/N
IB = -2.Ia.n/N = - Icc three - phase / k
IC = JC - JB
IC = Ia.n/N = 0.5.Icc three - phase / k
k : transformer ratio = 0.58 . N / n
Division - Name - Date - Language
6
TRANSFORMER PROTECTION
With DT curves
With IDMT curves
t (s)
100
t (s)
100
transformer
transformer
10
10
cable
switching device, busbar
CT, relay
cable
switching device, busbar
CT, relay
1
HV
1
HV
MV
MV
I inrush
0.1
I inrush
0.1
0.01
0.01
1
10
Isc
min
MV
Division - Name - Date - Language
Isc
max
MV
100
Isc
min
HV
Isc
max
HV
I (A)
1
10
Isc
min
MV
Isc
max
MV
100
Isc
min
HV
Isc
max
HV
I (A)
7
TRANSFORMER PROTECTION
I < switch breaking capacity
t (s)
100
t (s)
100
I > switch breaking capacity:
BEWARE!
transformer
transformer
MV low threshold
MV low threshold
10
10
cable
switching device, busbar
CT, relay
cable
switching device, busbar
CT, relay
1
1
LV
LV
BC switch
BC switch
I inrush
0.1
I inrush
0.1
MV fuses
MV fuses
0.01
0.01
1
10
Isc
min
MV
Division - Name - Date - Language
Isc
max
LV
100
Isc
max
MV
I (A)
1
10
Isc
min
MV
Isc
max
LV
100
Isc
max
MV
I (A)
8
TRANSFORMER PROTECTION
Logic discrimination :
Transformer
0.1 s
0.7 s
Division - Name - Date - Language
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
9
TRANSFORMER PROTECTION
Logic discrimination :
Overcurrent (inst)
≥1
0
t
Earth fault (inst)
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
&
T3 = 0.2s
Overcurrent (time)
≥1
≥1
Earth fault (time)
tripping
Overcurrent (logic)
≥1
&
Earth fault (logic)
Input I12 : BI receipt
Division - Name - Date - Language
10
TRANSFORMER PROTECTION
Overcurrent (50/51) :
• 1st setting : 1.25 Iscmaxdown <=Is1<=0.8 Iscminup
Time setting ≈ 0.1 s
• 2nd setting : 1.25 Isdown <=Is1<=0.8 Iscmindown
Time setting ≈ Tdown + 0.3 s
• Transient overreach = (Iso - Is1) / Is1
Iso = setting current, that is, r.m.s. value of steady state current
required to operate the relay
Is1 = steady state r.m.s. value of the fault current which when
fully offset will just operate the relay
Division - Name - Date - Language
11
TRANSFORMER PROTECTION
Overcurrent (50/51) :
• Current shape in case of saturation of CT:
I ct
Peak value
Right value
Fundamental
value
t
Low value of fundamental current ⇒ risk of no detection of
the fault ⇒ measurement of peak value
Division - Name - Date - Language
12
TRANSFORMER PROTECTION
Overcurrent (50/51) :
• Current shape in case of no saturation of CT :
I ct
Peak value
Filtered peak value
t
Transient overreach can be very high if only the peak value is
considered ⇒ peak value is filtered (no DC component)
Division - Name - Date - Language
13
TRANSFORMER PROTECTION
Overcurrent (50/51) :
• Conclusion :
• Filtered peak detection is used to ensure tripping in case of CT
saturation
• Efficace value avoids the risk of unexpected tripping
SEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE A
GOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANY
TIME CONSTANT)
Division - Name - Date - Language
14
TRANSFORMER PROTECTION
Earth fault (50N/51N) :
Harmonic 2 restrain
An earth fault current (including harmonic 2) could appear
in case of CT saturation if earth fault is measured by means
of the sum of 3 TC.
Division - Name - Date - Language
15
TRANSFORMER PROTECTION
Thermal overload (49) :
• Heat rise calculation :
2
dE
Ieq
+E =
T×
dT
Ib
Ieq 2 = I 2 + K × Ii 2
• I is the greatest value of I1, I2, I3 (at 50 Hz) and I1rms
• Ii is the negative sequence current
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
• Eo : initial heat rise
Division - Name - Date - Language
16
TRANSFORMER PROTECTION
Thermal overload (49) (cont'd) :
• Operation
E
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
T
T
T
t
Division - Name - Date - Language
17
TRANSFORMER PROTECTION
Thermal overload (49) :
t
100
10
2
Cold curve
1
0.1
I
Ib
t = T × Log 2
I
− Es 2
Ib
2
Hot curve
I
−1
Ib
t = T × Log 2
I
− Es 2
Ib
Es2 = thermal setting point in %
T = heat rise time constant
Ieq/Ib
Division - Name - Date - Language
18
TRANSFORMER PROTECTION
Thermal overload (49) (cont'd) :
• A transformer often has two operating modes (ONAN - ONAF)
• Two groups of parameters are available
• Switching from one mode to the other is controlled by a Sepam
input
• Accounting for ambient temperature when the temperature
measured exceeds 40°
Division - Name - Date - Language
19
TRANSFORMER PROTECTION
Residual overvoltage (59N) :
• For isolated neutral 59N protection is required to detect earth fault
before closing the circuit breaker
• This function can be located elsewhere in the network (on busbar
for example)
Division - Name - Date - Language
20
TRANSFORMER PROTECTION
Phase directional overcurrent (67) :
IccA
IccB
A
B
U
Division - Name - Date - Language
I
21
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in A :
IccA
IsA
Relais
U13
I3
U21
I1
IccA
I2
U32
Division - Name - Date - Language
22
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in B :
IsB
IccB
Relais
I2
U13
U21
I1
IccB
I3
U32
Division - Name - Date - Language
23
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Measurement of the phase shift angle between a reference voltage,
called the polarization voltage, and a current makes it possible to
determine the current direction
In practice:
• polarization by phase-to-phase voltage
• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)
and ϕ3 = phase shift (U21,I3)
I1 ( for ϕ = 0 )
U 21
V1
V1
90°
polarising
voltage
V3
V3
polarising
voltage
Division - Name - Date - Language
V2
90°
U 32
V2
I3 ( for ϕ = 0 )
24
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Conventions :
I1
ϕ1
ϕ1 = phase shift (U32,I1)
varies according to the impedance of
the circuit under consideration
Conventional current direction:
• Normal direction = from busbar to
cable
• Inverse direction = from cable to
busbar
Conventional CT wiring:
normal direction inverse direction
I1 in normal
direction
ϕ1
U32
I1
I1 in inverse
direction
Division - Name - Date - Language
I
I
25
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Characteristic angle θ :
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ =
angle between the perpendicular at
the zone limit - characteristic line and the polarization voltage
Setting values of θ :
• 30° if high reactance circuit
( ϕ1minimum)
• 45° average case
• 60° if high resistance circuit
( ϕ1 maximum)
Normal zone
θ
Inverse zone
Division - Name - Date - Language
U32
26
TRANSFORMER PROTECTION
Phase directional overcurrent (cont'd) (67) :
Principle :
I1
Association of 2 functions:
• phase overcurrent protection
function
adjustable setting Is
Definite or IDMT time
• detection of the current direction
characteristic angle θ
Two-phase protection
• I1 and ϕ1 (phase shift U32,I1)
• I2 and ϕ2 (phase shift U13,I2)
• I3 and ϕ3 (phase shift U21,I3)
Protection operational if:
polarization voltage > 1.5%Un
ϕ1
θ=45°
U32
Is
Phase overcurrent
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
27
TRANSFORMER PROTECTION
Directional earth fault (67N) :
IscA
IscB
A
B
Vrsd
Division - Name - Date - Language
Irsd
28
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
V2
ϕ0A
Fault at A
N
Vrsd
V1
IrsdA
V3
Normal direction
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
29
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
IrsdB
V2
Fault at B
ϕ0B
N
V1
Vrsd
Reverse direction
V3
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
30
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
Measurement of the phase shift angle between the residual voltage called the polarization voltage - and the earth fault current makes it
possible to determine the direction
V2
IrsdB
ϕ0B
N
ϕ0A
Vrsd
V1
IrsdA
Division - Name - Date - Language
V3
31
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ0 =
angle between the perpendicular at the
zone limit - characteristic line - and the
polarization voltage
Typical values of θ0:
• 0° if N earthed by resistance
• 15°, 30°, 45°, 60°:
intermediate values
• 90° if isolated neutral (Irsd=Icapa)
• -45° if N earthed by reactance
Inverse zone
θ0
Vrsd
Normal zone
Division - Name - Date - Language
32
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
inverse zone
ϕ0
Is0
Association of 2 functions:
• earth fault protection function
adjustable setting Is0
Definite time
• detection of the current direction
characteristic angle θ0
Plane single-pole protection
• Ip : projection of Irsd on the
characteristic line
• ϕ0: phase shift (Vrsd,Irsd)
Protection operational if:
polarization voltage >= 2.6% Un
θ0=45°
Vrsd
Ip
normal zone
Irsd
Earth fault
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
33
TRANSFORMER PROTECTION
Directional earth fault (67N) (cont'd):
COMPENSATED NEUTRAL SYSTEM :
Petersen coil + resistor:
• designed to compensate capacitive currents
=> Irsd is highly resistive
=> characteristic angle not adjustable: θ0 = 0°
• self-extinguishing earth fault
=> short, recurring faults
=> protection memory time adjustable
Tmem ~ 250 ms
• in practice, the system is slightly dissymmetrical and the residual
voltage is not zero when there is no fault
=> Vs0 setting adjustable
Division - Name - Date - Language
34
TRANSFORMER PROTECTION
Tank earth leakage :
• If the transformer is not protected by a restricted earth fault
differential protection (64REF), and if the transformer tank is
isolated from the earth, a tank earth leakage protection is required
51 ?
Transformer
incomer
Busbar
Division - Name - Date - Language
35
TRANSFORMER PROTECTION
Restricted earth fault (64REF) :
• If the protection 64 REF is required
• or if the transformer has a power rating of more or equal than 5
MVA the protection 64 REF is required on transformer incomer.
• It offers the advantage of having greater sensitivity than
differential protection (5% of In)
64 REF ?
Transformer
incomer
Busbar
Division - Name - Date - Language
36
TRANSFORMER PROTECTION
Undervoltage (27) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
37
TRANSFORMER PROTECTION
Undervoltage (27) : coordination with overcurrent protection
Undervoltage protection
t
Overcurrent protection
t
27
51
T
T
Us
Division - Name - Date - Language
Un
U
In
Is
Isc
I
38
TRANSFORMER PROTECTION
Overvoltage (59) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
39
TRANSFORMER PROTECTION
Remanent undervoltage (27R) :
• If the transformer supplies power to machines that should not be
energized until the voltage, maintained by the machines after the
opening of the circuit by an automatic changeover device, drops
below a given value.
Division - Name - Date - Language
40
TRANSFORMER PROTECTION
Differential protection (87T) :
• Protection of HV/MV, MV/MV and MV/LV transformers
• Protection of 2-winding transformers
• Protection of 3-winding transformers
• Protection of auto-transformers
• Protection of generator-transformer units
Division - Name - Date - Language
41
TRANSFORMER PROTECTION
Biased characteristic
• Id/It adjustable between 15 and 50%
It
Id
2nd harmonic restraint for :
• a high stability on transformer inrush
• a high stability on external fault
• a secure tripping action on internal faults
Id
It
&
5th harmonic restraint for :
• a high stability during over-excitation of
the transformer
Restraint
Ih2
Ih5
Division - Name - Date - Language
42
TRANSFORMER PROTECTION
Restraint function is performed by neural network :
4 inputs
A multitude of thresholds, factory set
IdH 2
IdH 1
IdH 5
IdH 1
IdH 1
It H 1
For the best compromise between sensitivity and stability
Division - Name - Date - Language
43
TRANSFORMER PROTECTION
Artificial neural network: What’s the benefit ?
idh2
idh2
Disable trip
Disable trip
Enable trip
Enable trip
idh5
Classical harmonic restraint
regardless id and it
idh5
Neural network harmonic restraint
for one couple of id and it
Neural network adapt the harmonic restraint to the level of differential and
through current
Division - Name - Date - Language
44
TRANSFORMER PROTECTION
S2000D is sensitive and stable in rated conditions ...
Id : differential current
24
Comparison of the tripping
characteristics of :
Sepam 2000 D, with neural
network differential protection
Conventional differential protection
12
For the same Id/It setting
0
Division - Name - Date - Language
12
24
It : through current
In rated conditions :
low 2nd and 5th harmonic
ratios
45
TRANSFORMER PROTECTION
S2000D is sensitive and stable … during transformer inrush
Id : differential current
24
Comparison of the tripping
characteristics of :
Sepam 2000 D, with neural
network differential protection
Conventional differential protection
12
For the same Id/It setting
0
Division - Name - Date - Language
12
It : through current
24
On transformer inrush, with
a 2nd harmonic ratio of
100%
46
TRANSFORMER PROTECTION
Innovation to make easier customer’s life: Only one setting
???
For a conventional differential protection :
Settings :
I-DIFF> (0.15 - 2.00)
SLOPE 1 (0.10 - 0.50)
BASE PT 2 (0.0 - 10.0)
SLOPE 2 (0.25 - 0.95)
I-DIFF>> (0.15 - 2.00)
2nd HARMON (on - off)
2nd HARMON (10 -80%)
CROSSB 2HM (0 - 1000 periods)
n. HARMON (5th 4th 3rd)
n. HARMON (10 - 80%)
CROSSB nHM (0 - 1000 periods)
IDIFFmax n (0.5 - 20.0)
T-SAT-BLO (2 - 250 periods)
SAT-RESTR (5.00 - 15.00)
T-DELAY> (0.00 - 60.00s)
T-DELAY>> (0.00 - 60.00s)
T-RESET (0.00 - 60.00s)
For Sepam 2000 D21/D22/D31 :
- Slope of the percentage characteristic
Division - Name - Date - Language
47
TRANSFORMER PROTECTION
Simplified choice of sensors
For a conventional differential protection
current sensors specified according to BS142, with :
Vk = (Rtc + Rf). Isat,
3
−1,τ7.T
Isat ≥ ( Id>> ) . −0,5.T +ω τ 1−e
2
τ
1+e
1
et
For Sepam 2000 D21/D22/D31 :
5P20
No interposing CT’s
Division - Name - Date - Language
48
BUSBAR PROTECTION
BUSBAR PROTECTION
Division - Name - Date - Language
Logic discrimination
87 : High impedance differential relay
87 : Percentage differential relay
81R : Rate Of Change Of Frequency
25 : Synchro-check
2
BUSBAR PROTECTION
Logic discrimination :
Source
0.1 s
0.7 s
Division - Name - Date - Language
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
3
BUSBAR PROTECTION
Logic discrimination :
Overcurrent (inst)
≥1
0
t
Earth fault (inst)
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
&
T3 = 0.2s
Overcurrent (time)
≥1
≥1
Earth fault (time)
tripping
Overcurrent (logic)
≥1
&
Earth fault (logic)
Input I12 : BI receipt
Division - Name - Date - Language
4
BUSBAR PROTECTION
High impedance differential protection (87) :
Source
1s
0.7 s
0.7 s
Differential relay
Division - Name - Date - Language
5
BUSBAR PROTECTION
High impedance differential protection (87) (cont'd) :
3 incomers
∆I
7 feeders
No busbar coupling
Division - Name - Date - Language
DATA
Max. 3-phase Isc = 30 kA
Sensors:
• 10 CTs in parallel per phase
• In/in: 2000 A / 5 A
• RCT = 1.76 Ω
• iµ = 20 mA for V=160 V
• Iscs = 30000x5/2000 = 75A
Wiring:
• L = 2x15 m max.
• S = 2.5 mm² Cu
Setting:
Is = 0.5In
Surge limiter: iRN = 4 mA
6
BUSBAR PROTECTION
High impedance differential protection (87) (cont'd) :
Wiring resistance:
RW = 0.0225×
iscs
VK
< Rs ≤
is
2is
75
320
(1.76 + 0.27) ×
< Rs ≤
0.5 × 5
2 × 0.5 × 5
61 < Rs ≤ 64 ⇒ Rs = 64Ω
30
= 0.27Ω
2.5
(RCT + RW)
CT knee-point voltage:
VK ≥ 2(RCT + RW)iscs
5
VK ≥ 2 × (1.76 + 0.27) × 30000 ×
= 304V
2000
⇒ VK = 320 V
Stabilizing resistance:
Surge limiter:
Vpk = 2 2VKRsiscs
Vpk = 2 2 × 320 × 64 × 75 = 3500V
Vpk > 3kV ⇒ surge limiter required
Division - Name - Date - Language
7
BUSBAR PROTECTION
High impedance differential protection (87) (cont'd) :
Number of limiter units:
N≥
iscs 75
=
= 1.9 ⇒ N = 2
40 40
Total limiter unit leakage current:
i RN = 4 N = 8 mA
Minimum primary current detected:
2000
(iset +10iµ + iRN)
5
2000
(2.5 +10× 0.02+ 0.008)
Id =
5
⇒ Id = 1083A
Id =
Magnetizing current of a CT at Rs.Is:
Rs.iset = 64× 2.5 = 160V
⇒ iµ = 20 mA
Division - Name - Date - Language
8
BUSBAR PROTECTION
Percentage differential protection (87) :
• Avantages :
– Low impedance differential protection
– CT ratios can be different
– Low cost solution
Sepam D31 can be use to protect a busbar
Division - Name - Date - Language
9
BUSBAR PROTECTION
Percentage differential protection (87) (cont'd) :
• 1 incomer, 1 bus tie, several feeders
2,5
Incomer
Bus tie
sepam
D31
S
S
≥ InCTs ≥ 0,1
3.Un
3.Un
S = 3 × Un × Ids / 0.3
Un : Busbar rated voltage
Sizing of CTs :
IsatCTs ≥ 2.Isc
and
IsatCTs ≥ 20 InCTs
Feeders without generator
Same ratio for the three feeder CTs
Isc : Maximum external short circuit current
InCTs : Rated current of CTs
Ids = 1.3 x maximum incomer (or feeder) rated current
Division - Name - Date - Language
10
BUSBAR PROTECTION
Percentage differential protection (87) (cont'd) :
• 1 incomer, 2 feeders
Incomer
sepam
D31
Feeders with or without generator
Division - Name - Date - Language
11
BUSBAR PROTECTION
Percentage differential protection (87) (cont'd) :
• 2 incomers, several feeders
Incomer
Incomer
sepam
D31
Feeders without generator
Division - Name - Date - Language
12
BUSBAR PROTECTION
Percentage differential protection (87) (cont'd) :
• example :
Setting of the relay :
S = 31.5 MVA
In = In' = In" = 2500 A
In = 1730 A
Un = Un' = Un" = 10.5 kV
phase shift = 0
Icc = 14 kA
Sensitivity : Ids = 1.3 x 1730 =
2249 A
2500/5
Bus tie 2500/5
2500/5
2500/5
M
2500/5
M
Icc = 4.8 kA
(motor supply)
P = 12.5 MW cos Phi = 0.9 S = 14.2 MVA
Division - Name - Date - Language
sepam
D31
S=
3 × Un × Ids
= 136 MVA
0.3
Slope : Id/It = 15%
0.4 ≤
S
≤ 10
3 × Un × In
S
= 2.99
3 × Un × In
13
BUSBAR PROTECTION
Rate Of Change Of Frequency protection (81R) :
• Loss of main application
• Load shedding application
• Complement to underfrequency (81L) and overfrequency (81H)
protections
• ROCOF measurement based on positive sequence voltage
f
Underfrequency protection (81L)
t2 =
fmin
f − f min
+ timesetting
df / dt
Time setting
t
t1
Division - Name - Date - Language
t2
14
BUSBAR PROTECTION
Rate Of Change Of Frequency protection (81R) (cont'd) :
Low set point :
1
Tripping time (s)
Underrfrequency protection :
df / dt =
Fs ≤ 49.5 Hz T = 0.1 s
0.8
∆P × Fn
2 × Sn × H
ROCOF protection
J ×ω 2
H=
2 × Sn
High set point
0.4
Fn : Rated
frequency
H : Inertia constant
Low set point
0.6
Sn : Rated power
J : Inertia moment
ω : machine speed
(rd/s)
0
0
1
2
3
4
5
df/dt (Hz/s)
Division - Name - Date - Language
15
BUSBAR PROTECTION
Rate Of Change Of Frequency protection (81R) (cont'd) :
• Typical inertia constant value :
0.5 ≤ H ≤ 1.5 for diesel and low rated generators (≤ 2 MVA)
2 ≤ H ≤ 5 for gas turbine and medium rated generators (≤ 40 MVA)
• Low set point :
– df/dt ≈ 0.2 Hz
T ≈ 0.3 - 0.5 s
– Disturbances such as fault, load variation... causes frequency
swing
• High set point :
– df/dt ≈ 1 Hz
T ≈ 0.15 s
– To provide faster tripping than the frequency protection
Division - Name - Date - Language
16
BUSBAR PROTECTION
Synchro-check (25) :
• dUs set point : can depend on power transit
• dFs set point :depends only on accuracy
• dPhi set point :can depend on power transit
• Us high : to detect presence of voltage
• Us low : to detect absence of voltage
• Time Ta : to take into account of the circuit breaker closing time
Division - Name - Date - Language
17
BUSBAR PROTECTION
Synchro-check (25) (cont'd) :
∆ϕ + 360 × ∆F × Ta < dPhis
Usynch 1
Usynch 2
U>Us high
Synchro check
∆F < dFs
&
U>Us high
U>Us high
∆U < dUs
U>Us high
Division - Name - Date - Language
18
BUSBAR PROTECTION
Synchro-check (25) (cont'd) :
• 4 operating modes :
Mode 2
Mode 1
Usynch 1
Usynch 2
Usynch 1
Usynch 2
Mode 3
Mode 4
OR
Usynch 1
Division - Name - Date - Language
Usynch 2
Usynch 1
AND
Usynch 2
19
SUBSTATION PROTECTION
SUBSTATION PROTECTION
Division - Name - Date - Language
Logic discrimination
50:51 : Phase overcurrent
50N/51N : earth fault
46 : Negative sequence / unbalance
27 : Undervoltage
27R : Remanent undervoltage
59 : Overvoltage
59N : Residual overvoltage
67 : Phase directional overcurrent
67N : Directional earth fault
32P : Reverse real power
81R : Rate Of Change Of Frequency
2
SUBSTATION PROTECTION
Logic discrimination :
Source
0.1 s
0.7 s
Division - Name - Date - Language
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
3
SUBSTATION PROTECTION
Logic discrimination :
Overcurrent (inst)
≥1
0
t
Earth fault (inst)
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
&
T3 = 0.2s
Overcurrent (time)
≥1
≥1
Earth fault (time)
tripping
Overcurrent (logic)
≥1
&
Earth fault (logic)
Input I12 : BI receipt
Division - Name - Date - Language
4
SUBSTATION PROTECTION
Overcurrent (50/51) :
• DT and IDMT curves
Transient overreach = (Iso - Is1) / Is1
Iso = setting current, that is, r.m.s. value of steady state current
required to operate the relay
Is1 = steady state r.m.s. value of the fault current which when
fully offset will just operate the relay
Division - Name - Date - Language
5
SUBSTATION PROTECTION
Overcurrent (50/51) :
• Current shape in case of saturation of CT:
I ct
Peak value
Right value
Fundamental
value
t
Low value of fundamental current ⇒ risk of no detection of
the fault ⇒ measurement of peak value
Division - Name - Date - Language
6
SUBSTATION PROTECTION
Overcurrent (50/51) :
• Current shape in case of no saturation of CT :
I ct
Peak value
Filtered peak value
t
Transient overreach can be very high if only the peak value is
considered ⇒ peak value is filtered (no DC component)
Division - Name - Date - Language
7
SUBSTATION PROTECTION
Overcurrent (50/51) :
• Conclusion :
• Filtered peak detection is used to ensure tripping in case of CT
saturation
• Efficace value avoids the risk of unexpected tripping
SEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE A
GOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANY
TIME CONSTANT)
Division - Name - Date - Language
8
SUBSTATION PROTECTION
Earth fault (50N/51N) :
Harmonic 2 restrain
An earth fault current (including harmonic 2) could appear
in case of CT saturation if earth fault is measured by means
of the sum of 3 TC.
Division - Name - Date - Language
9
SUBSTATION PROTECTION
Undervoltage (27) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
10
SUBSTATION PROTECTION
Undervoltage (27) : coordination with overcurrent protection
Undervoltage protection
t
Overcurrent protection
t
27
51
T
T
Us
Division - Name - Date - Language
Un
U
In
Is
Isc
I
11
SUBSTATION PROTECTION
Remanent undervoltage (27R) :
• If the feeder supplies power to machines that should not be
energized until the voltage, maintained by the machines after the
opening of the circuit by an automatic changeover device, drops
below a given value.
Division - Name - Date - Language
12
SUBSTATION PROTECTION
Overvoltage (59) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
13
SUBSTATION PROTECTION
Residual overvoltage (59N) :
• For isolated neutral 59N protection is required to detect earth fault
before closing the circuit breaker
• This function can be located elsewhere in the network (on busbar
for example)
Division - Name - Date - Language
14
SUBSTATION PROTECTION
Phase directional overcurrent (67) :
• Necessary to have horizontal discrimination in case of several
power supplies operating in parallel
1st
power
supply
2nd
power
supply
67
51
67
trip
No trip
51
Busbar
ddd
d
Division - Name - Date - Language
15
SUBSTATION PROTECTION
Phase directional overcurrent (67) :
IccA
IccB
A
B
U
Division - Name - Date - Language
I
16
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in A :
IccA
IsA
Relais
U13
I3
U21
I1
IccA
I2
U32
Division - Name - Date - Language
17
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in B :
IsB
IccB
Relais
I2
U13
U21
I1
IccB
I3
U32
Division - Name - Date - Language
18
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Measurement of the phase shift angle between a reference voltage,
called the polarization voltage, and a current makes it possible to
determine the current direction
In practice:
• polarization by phase-to-phase voltage
• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)
and ϕ3 = phase shift (U21,I3)
I1 ( for ϕ = 0 )
U 21
V1
V1
90°
polarising
voltage
V3
V3
polarising
voltage
Division - Name - Date - Language
V2
90°
U 32
V2
I3 ( for ϕ = 0 )
19
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Conventions :
I1
ϕ1
ϕ1 = phase shift (U32,I1)
varies according to the impedance of
the circuit under consideration
Conventional current direction:
• Normal direction = from busbar to
cable
• Inverse direction = from cable to
busbar
Conventional CT wiring:
normal direction inverse direction
I1 in normal
direction
ϕ1
U32
I1
I1 in inverse
direction
Division - Name - Date - Language
I
I
20
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Characteristic angle θ :
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ =
angle between the perpendicular at
the zone limit - characteristic line and the polarization voltage
Setting values of θ :
• 30° if high reactance circuit
( ϕ1minimum)
• 45° average case
• 60° if high resistance circuit
( ϕ1 maximum)
Normal zone
θ
Inverse zone
Division - Name - Date - Language
U32
21
SUBSTATION PROTECTION
Phase directional overcurrent (cont'd) (67) :
Principle :
I1
Association of 2 functions:
• phase overcurrent protection
function
adjustable setting Is
Definite or IDMT time
• detection of the current direction
characteristic angle θ
Three-phase protection
• I1 and ϕ1 (phase shift U32,I1)
• I2 and ϕ2 (phase shift U13,I2)
• I3 and ϕ3 (phase shift U21,I3)
Protection operational if:
polarization voltage > 1.5%Un
ϕ1
θ=45°
U32
Is
Phase overcurrent
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
22
SUBSTATION PROTECTION
Directional earth fault (67N) :
• Necessary to have horizontal discrimination in case of several
earthing systems operating in parallel
1st
earthing
system
67N
51
2nd
earthing
system
67N
trip
No trip
51
Busbar
Division - Name - Date - Language
23
SUBSTATION PROTECTION
Directional earth fault (67N) :
• Necessary to have horizontal discrimination in case of several
feeders with high capacitive current comparing with maximum
earthing fault current
Busbar
67N
trip
Division - Name - Date - Language
67N
No trip
24
SUBSTATION PROTECTION
Directional earth fault (67N) :
IscA
IscB
A
B
Vrsd
Division - Name - Date - Language
Irsd
25
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
V2
ϕ0A
Fault at A
N
Vrsd
V1
IrsdA
V3
Normal direction
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
26
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
IrsdB
V2
Fault at B
ϕ0B
N
V1
Vrsd
Reverse direction
V3
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
27
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
Measurement of the phase shift angle between the residual voltage called the polarization voltage - and the earth fault current makes it
possible to determine the direction
V2
IrsdB
ϕ0B
N
ϕ0A
Vrsd
V1
IrsdA
Division - Name - Date - Language
V3
28
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ0 =
angle between the perpendicular at the
zone limit - characteristic line - and the
polarization voltage
Typical values of θ0:
• 0° if N earthed by resistance
• 15°, 30°, 45°, 60°:
intermediate values
• 90° if isolated neutral (Irsd=Icapa)
• -45° if N earthed by reactance
Inverse zone
θ0
Vrsd
Normal zone
Division - Name - Date - Language
29
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
inverse zone
ϕ0
Is0
Association of 2 functions:
• earth fault protection function
adjustable setting Is0
Definite time
• detection of the current direction
characteristic angle θ0
Plane single-pole protection
• Ip : projection of Irsd on the
characteristic line
• ϕ0: phase shift (Vrsd,Irsd)
Protection operational if:
polarization voltage >= 2.6% Un
θ0=45°
Vrsd
Ip
normal zone
Irsd
Earth fault
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
30
SUBSTATION PROTECTION
Directional earth fault (67N) (cont'd):
COMPENSATED NEUTRAL SYSTEM :
Petersen coil + resistor:
• designed to compensate capacitive currents
=> Irsd is highly resistive
=> characteristic angle not adjustable: θ0 = 0°
• self-extinguishing earth fault
=> short, recurring faults
=> protection memory time adjustable
Tmem ~ 250 ms
• in practice, the system is slightly dissymmetrical and the residual
voltage is not zero when there is no fault
=> Vs0 setting adjustable
Division - Name - Date - Language
31
SUBSTATION PROTECTION
Rate Of Change Of Frequency protection (81R) :
• Loss of main application
• Load shedding application
• Complement to underfrequency (81L) and overfrequency (81H)
protections
• ROCOF measurement based on positive sequence voltage
f
Underfrequency protection (81L)
t2 =
fmin
f − f min
+ timesetting
df / dt
Time setting
t
t1
Division - Name - Date - Language
t2
32
SUBSTATION PROTECTION
Rate Of Change Of Frequency protection (81R) (cont'd) :
Low set point :
1
Tripping time (s)
Underrfrequency protection :
df / dt =
Fs ≤ 49.5 Hz T = 0.1 s
0.8
∆P × Fn
2 × Sn × H
ROCOF protection
J ×ω 2
H=
2 × Sn
High set point
0.4
Fn : Rated
frequency
H : Inertia constant
Low set point
0.6
Sn : Rated power
J : Inertia moment
ω : machine speed
(rd/s)
0
0
1
2
3
4
5
df/dt (Hz/s)
Division - Name - Date - Language
33
SUBSTATION PROTECTION
Rate Of Change Of Frequency protection (81R) (cont'd) :
• Typical inertia constant value :
0.5 ≤ H ≤ 1.5 for diesel and low rated generators (≤ 2 MVA)
2 ≤ H ≤ 5 for gas turbine and medium rated generators (≤ 40 MVA)
• Low set point :
– df/dt ≈ 0.2 Hz
T ≈ 0.3 - 0.5 s
– Disturbances such as fault, load variation... causes frequency
swing
• High set point :
– df/dt ≈ 1 Hz
T ≈ 0.15 s
– To provide faster tripping than the frequency protection
Division - Name - Date - Language
34
RING NETWORK PROTECTION
OPEN RING NETWORK PROTECTION
source
51
51
substation
substation
Fault detector
fault
open
substation
Division - Name - Date - Language
2
CLOSED RING NETWORK PROTECTION
source
51
Division - Name - Date - Language
&67
substation
↑67
substation
↓67
↑67
%67
↑67
fault
%67
↓67
↓67
&67
↑67
substation
↓67
51
3
CAPACITOR PROTECTION
CAPACITOR PROTECTION
Logic discrimination
49 : Thermal overload
51 : Unbalance overcurrent protection
Division - Name - Date - Language
2
CAPACITOR PROTECTION
Logic discrimination :
Source
0.1 s
0.7 s
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
Capacitor bank
Division - Name - Date - Language
3
CAPACITOR PROTECTION
Logic discrimination :
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
Overcurrent (inst)
≥1
Earth fault (inst)
t
0
&
T3 = 0.2s
Overcurrent (time)
≥1
tripping
Earth fault (time)
Division - Name - Date - Language
4
CAPACITOR PROTECTION
Thermal overload (49) :
• Heat rise calculation :
2
dE
Ieq
T×
+E =
dT
Ib
Ieq 2 = I 2 + K × Ii 2
• I is the greatest value of I1, I2, I3 (at 50 Hz) and I1rms
• Ii is the negative sequence current
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
• Eo : initial heat rise
Division - Name - Date - Language
5
CAPACITOR PROTECTION
Thermal overload (49) (cont'd) :
E
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
T
T
T
t
Division - Name - Date - Language
6
CAPACITOR PROTECTION
Unbalance overcurrent protection (51N) :
• To detect if some elements of the capacitor are damaged
51N
Division - Name - Date - Language
7
MOTOR PROTECTION
ASYNCHRONOUS MOTOR PROTECTION
Generalities :
• Main characteristics
• Protection by circuit
breaker
• Protection by fuse
• Logic discrimination
Division - Name - Date - Language
Protection functions :
•
•
•
•
•
•
•
•
•
•
•
•
•
•
49 : thermal overload
50/51 : phase overcurrent
50N/51N : earth fault protection
46 : negative phase unbalanced protection
48/51LR : excessive starting time and locked rotor
37 : phase undercurrent
66 : starts per hour
27D : positive sequence undervoltage
47 : phase rotation direction check
67N : directional earth fault
32P : real overpower
32Q/40 : reactive overpower/field loss
38/49T : temperature monitoring
87M : motor differential
2
ASYNCHRONOUS MOTOR PROTECTION
MAIN CHARACTERISTICS :
Starting current = k1/Un
Motor torque = k2.U²n
Resistive torque
0
Division - Name - Date - Language
1
Slip
3
ASYNCHRONOUS MOTOR PROTECTION
Circuit breaker and definite time
t (s)
100
cable
switching device,
busbar
CT, relay
Stator
49
10
Rotor
48
1
starting
51LR
51
0.1
reacceleration
0.01
1
10
Id
Division - Name - Date - Language
Isc
min
100
Isc
max
I (A)
4
ASYNCHRONOUS MOTOR PROTECTION
Contactor and fuses
t (s)
100
cable
switching device,
busbar
CT, relay
Stator
49
10
Rotor
48
1
starting
51LR
BC Switch
0.1
reacceleration
0.01
1
10
Id
Division - Name - Date - Language
Isc
min
100
Isc
max
I (A)
5
ASYNCHRONOUS MOTOR PROTECTION
Logic discrimination :
Source
0.1 s
0.7 s
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
Motor
Division - Name - Date - Language
6
ASYNCHRONOUS MOTOR PROTECTION
Logic discrimination :
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
Overcurrent (inst)
≥1
Earth fault (inst)
t
0
&
T3 = 0.2s
Overcurrent (time)
≥1
tripping
Earth fault (time)
Division - Name - Date - Language
7
ASYNCHRONOUS MOTOR PROTECTION
Overcurrent (50/51) :
• I setting ≈ 1.2 x I starting
• Time setting ≈ 0.1 s
• DT and IDMT curves
Transient overreach = (Iso - Is1) / Is1
Iso = setting current, that is, r.m.s. value of steady state current
required to operate the relay
Is1 = steady state r.m.s. value of the fault current which when
fully offset will just operate the relay
Division - Name - Date - Language
8
ASYNCHRONOUS MOTOR PROTECTION
Overcurrent (50/51) :
• Current shape in case of saturation of CT:
I ct
Peak value
Right value
Fundamental
value
t
Low value of fundamental current ⇒ risk of no detection of
the fault ⇒ measurement of peak value
Division - Name - Date - Language
9
ASYNCHRONOUS MOTOR PROTECTION
Overcurrent (50/51) :
• Current shape in case of no saturation of CT :
I ct
Peak value
Filtered peak value
t
Transient overreach can be very high if only the peak value is
considered ⇒ peak value is filtered (no DC component)
Division - Name - Date - Language
10
ASYNCHRONOUS MOTOR PROTECTION
Overcurrent (50/51) :
• Conclusion :
• Filtered peak detection is used to ensure tripping in case of CT
saturation
• Efficace value avoids the risk of unexpected tripping
SEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE A
GOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANY
TIME CONSTANT)
Division - Name - Date - Language
11
ASYNCHRONOUS MOTOR PROTECTION
Earth fault (50N/51N) :
Harmonic 2 restrain
An earth fault current (including harmonic 2) could appear
in case of CT saturation if earth fault is measured by means
of the sum of 3 TC.
Division - Name - Date - Language
12
ASYNCHRONOUS MOTOR PROTECTION
Thermal overload (49) :
• Heat rise calculation :
2
dE
Ieq
+E =
T×
dT
Ib
Ieq 2 = I 2 + K × Ii 2
• I is the greatest value of I1, I2, I3 (at 50 Hz) and I1rms
• Ii is the negative sequence current
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
• Eo : initial heat rise
Division - Name - Date - Language
13
ASYNCHRONOUS MOTOR PROTECTION
Thermal overload (49) (cont'd) :
• Operation
E
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
T
T
T
t
Division - Name - Date - Language
14
ASYNCHRONOUS MOTOR PROTECTION
t
Thermal overload (49) (cont'd) :
Thermal overload function is used to protect the motor against too
high requested active power that is to say if the power of the load
increases.
Cold curve : Eo = 0
Hot curve : Eo = 100%
Ieq² = I ² + K × Ii ²
2
100
10
Cold curve
1
0.1
Ieq
Ib
t = T × Log
2
Ieq
− Es 2
Ib
Ii = current negative sequence
Es2 = thermal setting point in %
2
Hot curve
Ieq
−1
Ib
t = T × Log
2
Ieq
− Es 2
Ib
T = heat rise (T1) or cooling (T2)
time constant
Ieq/Ib
Division - Name - Date - Language
15
ASYNCHRONOUS MOTOR PROTECTION
Thermal overload (49) (cont'd) :
A K factor is used to take into account of the negative sequence
current which induce high power losses in the rotor (because of the
double frequency rotating current)
Cd
×
K = 2×
Cn
1
Id
g ×
Ib
2
−1
Cd, Cn = rated and starting torque
Ib, Id = rated and starting current
g = pole slipping
The T1 and T2 time constants are global constants for the machine
and are higher than the rotor time constant.
Division - Name - Date - Language
16
ASYNCHRONOUS MOTOR PROTECTION
Thermal overload (49) (cont'd) :
• Two groups of parameters are available to take into account of
thermal withstand with locked rotor
• Switching from one mode to the other when the current is greater
than an adjustable set point Is
• Accounting for ambient temperature when the temperature
measured exceeds 40°
• Initial heat rise Eso can be use to reduce the cold tripping time
2
Ieq
− Eso
Ib
t = T × Log
2
Ieq
− Es 2
Ib
Division - Name - Date - Language
17
ASYNCHRONOUS MOTOR PROTECTION
Number of starts (66):
This function is used to protect the rotor of the motor during starting
operation. Note that the starting current remains constant and equal
to the standstill current for the whole of the starting period.
We can consider there is no/a little thermal exchange between rotor
and stator during this period. So, there is no relation with the heating
time constant of the machine and the limitation of the number of starts
(cold, warm and per hour)
Is
Division - Name - Date - Language
18
ASYNCHRONOUS MOTOR PROTECTION
Number of starts (66) (cont'd) :
• How to set the hot point Es1?
We can consider the hot state point Es1 corresponds at nominal
operation of the motor during a sufficient time. That's to say we advise
to set Es1 from 60% to 75%. This setting is only used to define cold
state and hot state for the repeated starts function.
Division - Name - Date - Language
19
ASYNCHRONOUS MOTOR PROTECTION
Number of starts (66) (cont'd) :
1
starts
2
3
4
5
Detection of 5 starts per hour
Detection of 3 consecutive starts
Time (minutes)
12=60/5 (time interval for consecutive starts)
12=60/5 (time interval for consecutive starts)
60 (shifting window)
Consecutive starts are counted over an interval of 60/Nstarts, i.e. 12 minutes
Division - Name - Date - Language
20
ASYNCHRONOUS MOTOR PROTECTION
Excessive starting time (48) and locked rotor (51LR) :
Analog explanation as for number of starts i.e thermal overload is a
global protection for steady state operation. Rotor losses increase a
lot during locked rotor period and if there is a too long starting time.
Current setting ≈ Starting current/2
Starting time setting ≈ starting time + several seconds
Locked rotor tripping time ≈ 0;5 to 1 second
Division - Name - Date - Language
21
ASYNCHRONOUS MOTOR PROTECTION
Excessive starting time (48) and locked rotor (51LR) (cont'd) :
t
Stator thermal withstand
1 st 49
cold
hot
Rotor thermal withstand
48
Starting current
51LR
cold
hot
2 nd 49
51
I/Ib
No discrimination between rotor thermal withstand and 48 function. Only 2nd
49 function can be used
Division - Name - Date - Language
22
ASYNCHRONOUS MOTOR PROTECTION
Excessive starting time (48) and locked rotor (51LR) (cont'd) :
• Reacceleration :
During reacceleration, the motor absorbs current that is similar to
starting current without the current having previously dropped to a
value less than 5% of Ib*.
A logic data input may be used to
• reset the excesive starting time protection
• set the locked rotor protection time delay to a low value
* starting is detected when the absorbed current is 5% of Ib
Division - Name - Date - Language
23
ASYNCHRONOUS MOTOR PROTECTION
Negative sequence / unbalance (46) :
• You want to detect the loss of one phase in motor circuit
⇒DT curve with setting Is < 30% of Ib and time setting = starting time
• You want to protect the rotor against negative sequence current
High frequency currents in the rotor induce high power losses
⇒use IDMT curve or similar
Setting indication : 30% of Ib and time setting = starting time
Division - Name - Date - Language
24
ASYNCHRONOUS MOTOR PROTECTION
Undercurrent (37) :
To protect pump against running down
1.06 I setting
I setting
0.015 In
Time setting
< 15 ms
Output
Case of current sag
Division - Name - Date - Language
Case of circuit breaker opening
25
ASYNCHRONOUS MOTOR PROTECTION
Positive sequence undervoltage (27D) :
Motor torque is proportional to the square of the rated positive
sequence voltage
Setting indication :
Voltage setting = 0.8 rated voltage
Time setting = 1 second
Division - Name - Date - Language
26
ASYNCHRONOUS MOTOR PROTECTION
Positive sequence undervoltage (27D) : coordination with overcurrent protection
Undervoltage protection
t
Overcurrent protection
t
27
51
T
T
Us
Division - Name - Date - Language
Un
U
In
Is
Isc
I
27
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) :
IscA
IscB
A
B
Vrsd
Division - Name - Date - Language
Irsd
28
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
V2
ϕ0A
Fault at A
N
Vrsd
V1
IrsdA
V3
Normal direction
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
29
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
IrsdB
V2
Fault at B
ϕ0B
N
V1
Vrsd
Reverse direction
V3
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
30
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
Measurement of the phase shift angle between the residual voltage called the polarization voltage - and the earth fault current makes it
possible to determine the direction
V2
IrsdB
ϕ0B
N
ϕ0A
Vrsd
V1
IrsdA
Division - Name - Date - Language
V3
31
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ0 =
angle between the perpendicular at the
zone limit - characteristic line - and the
polarization voltage
Typical values of θ0:
• 0° if N earthed by resistance
• 15°, 30°, 45°, 60°:
intermediate values
• 90° if isolated neutral (Irsd=Icapa)
• -45° if N earthed by reactance
Inverse zone
θ0
Vrsd
Normal zone
Division - Name - Date - Language
32
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
inverse zone
ϕ0
Is0
Association of 2 functions:
• earth fault protection function
adjustable setting Is0
Definite time
• detection of the current direction
characteristic angle θ0
Plane single-pole protection
• Ip : projection of Irsd on the
characteristic line
• ϕ0: phase shift (Vrsd,Irsd)
Protection operational if:
polarization voltage >= 2.6% Un
θ0=45°
Vrsd
Ip
normal zone
Irsd
Earth fault
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
33
ASYNCHRONOUS MOTOR PROTECTION
Directional earth fault (67N) (cont'd):
COMPENSATED NEUTRAL SYSTEM :
Petersen coil + resistor:
• designed to compensate capacitive currents
=> Irsd is highly resistive
=> characteristic angle not adjustable: θ0 = 0°
• self-extinguishing earth fault
=> short, recurring faults
=> protection memory time adjustable
Tmem ~ 250 ms
• in practice, the system is slightly dissymmetrical and the residual
voltage is not zero when there is no fault
=> Vs0 setting adjustable
Division - Name - Date - Language
34
ASYNCHRONOUS MOTOR PROTECTION
Motor differential (87M) :
Id = I - I'
X In
Without harmonic 2
restrain
100%
Id1²/8 - It1²/32 = (0.05In)²
I
Current
transformers
5P20
I'
M
Id² - It²/32 = Is²
Harmonic 2 restrain
Only one setting :
0.05 In < Is < 0.5 In
√2
Division - Name - Date - Language
External fault induces saturation of the CTs
and false differential current
It = (I + I')/2
X In
35
ASYNCHRONOUS MOTOR PROTECTION
Temperature monitoring (49T/38) :
• The protection detects if an RTD is shorted or disconnected.
– RTD shorting is detected when the measured temperature is
less than -70 ± 10°C
– RTD disconnection is detected when the measured
temperature is greater than 302 ± 27°C
• For Sepam 1000+, RTD can be Pt100, NI100, NI120 type
• For Sepam 2000, RTD can be Pt100 only
Division - Name - Date - Language
36
SYNCHRONOUS MOTOR PROTECTION
Real overpower (32P) :
Against generator operation :
Reverse real power (ANSI 32P)
• Ps = 0.05 Pn
• Time delay ~ 1 sec
Reactive overpower (32Q) :
Against field loss :
Reactive overpower (ANSI 32Q) Equivalent to 40 function by adding
27 function
• Qs ~ 0.3 Sn
• Time delay : several seconds
Division - Name - Date - Language
37
GENERATOR PROTECTION
GENERATOR PROTECTION
Generalities :
• Main applications
• Logic discrimination
Protection functions :
•
•
•
•
38/49T : temperature set points
64REF : restricted earth fault
87G : bias differential
25 : synchronism check
Division - Name - Date - Language
Protection functions :
•
•
•
•
•
•
•
•
•
•
•
•
•
•
50/51 : phase overcurrent
49 : thermal overload
50V/51V : voltage restrained overcurrent
46 : negative sequence / unbalance
50N/51N : earth fault
27 : undervoltage
59 : overvoltage
59N/64 : neutral voltage displacement
67 : directional overcurrent
67N : directional earth fault
32P: reverse real power
32Q/40 : reverse reactive power/field loss
81L : underfrequency
81H : overfrequency
2
GENERATOR PROTECTION : Single generator
not coupled with the network
3U/Vo
59N
51V
27
59
81L
81H
87T
(optional)
G
ECM
49
51
46
38
51G
49T
64REF
Division - Name - Date - Language
3
GENERATOR PROTECTION : Single generator
coupled with the network
3U/V
o
25
51
V
32P
32
Q
3U/V
o
59N
27
87T
59
(optional)
81L
G
81H
ECM
67 67N
possible in
a second
relay
49
51
46
51G
38
49T
Division - Name - Date - Language
4
GENERATOR PROTECTION : Generators in
2 solutions
parallel
51
V
32P
59N
38
27
49T
59
32
Q
38
3U/V
o
49T
3U/V
o
81L
81H
87
G
51
G
27
59
81L
ECM2
81H
G
G
51
V
32P
32
Q
67
67
N
ECM1
49
59N
49
51
ECM1
51
46
46
51G
64REF
Synchro check function 25 is outside the Sepam
Division - Name - Date - Language
5
GENERATOR PROTECTION : Single block set
ECM2
51
38
51N/G
49T
51
V
3U/V
o
59N
32P
27
32
Q
59
81L
87T
with 64 REF
(optional)
81H
G
ECM1
49
51
46
51G
Division - Name - Date - Language
6
GENERATOR PROTECTION : Block sets in
parallel
59N
38
3U/V
o
27
49T
59
81L
81H
ECM
51
51G
64REF
67
67
N
32P
32
Q
87T
with 64 REF
(optional)
G
G
3U/V
o
59N
51
V
32P
46
ECM
49
32
Q
51
51G
Synchro check function 25 is outside the Sepam
Division - Name - Date - Language
7
GENERATOR PROTECTION
Phase faults
Constant excitation current
Ik = 0.5 Ib
t (s)
100
t (s)
100
10
Overexcitation
Ik = 2 to 3 Ib
10
49
49
1
1
51V at U=0
51V
51V at U=Un
51
0.1
0.1
Isc
Isc
0.01
0.01
1
10
Ik
Division - Name - Date - Language
Ib
100
I (A)
I"k
1
10
Ib
100
Ik
I (A)
I"k
8
GENERATOR PROTECTION
Logic discrimination :
Source
0.1 s
0.7 s
Generator
Division - Name - Date - Language
1s
Fault on busbar eliminated after
0.1 s without adding any other
protection
0.7 s
Generator
9
GENERATOR PROTECTION
Logic discrimination :
67 (inst)
≥1
0
t
67N (inst)
Output O14 : BI transmision
Inhibition of
BI transmision
if fault not cleared
&
T3 = 0.2s
67 (time)
≥1
67N (time)
≥1
51 (time)
tripping
≥1
51N (time)
51 (logic)
≥1
&
51N (logic)
Input I12 : BI receipt
Division - Name - Date - Language
10
GENERATOR PROTECTION
Overcurrent (50/51) :
• I setting ≈ 1.2 x I inrush (transformer, motor reacceleration)
• Time setting ≈ 0.1 s
• DT and IDMT curves
Transient overreach = (Iso - Is1) / Is1
Iso = setting current, that is, r.m.s. value of steady state current
required to operate the relay
Is1 = steady state r.m.s. value of the fault current which when
fully offset will just operate the relay
Is1 > Is0
Division - Name - Date - Language
11
GENERATOR PROTECTION
Overcurrent (50/51) :
• Current shape in case of saturation of CT:
I ct
Peak value
Right value
Fundamental
value
t
Low value of fundamental current ⇒ risk of no detection of
the fault ⇒ measurement of peak value
Division - Name - Date - Language
12
GENERATOR PROTECTION
Overcurrent (50/51) :
• Current shape in case of no saturation of CT :
I ct
Peak value
Filtered peak value
t
Transient overreach can be very high if only the peak value is
considered ⇒ peak value is filtered (no DC component)
Division - Name - Date - Language
13
GENERATOR PROTECTION
Overcurrent (50/51) :
• Conclusion :
• Filtered peak detection is used to ensure tripping in case of CT
saturation
• Efficace value avoids the risk of unexpected tripping
SEPAM MIX THE TWO MEASUREMENTS TO GUARANTEE A
GOOD TRANSIENT OVERREACH (LESS THAN 10% FOR ANY
TIME CONSTANT)
Division - Name - Date - Language
14
GENERATOR PROTECTION
Voltage restrained overcurrent (50V/51V) :
Sensors
Outputs
Principle
Measurement of phase
currents:
3 CTs or 3 CSPs
I1
I2
I3
I > k Is
U21
k
1
0.2
Measurement of phaseto-phase voltages:
3 VTs
Division - Name - Date - Language
0
time-delayed
instantaneous
k
U32
U13
t
U
0.2Un 0.8Un
Settings:
Fixed parameter:
- Is: current setting
- T: time-delayed tripping time, definite time only
- Un: rated primary voltage
(status)
15
GENERATOR PROTECTION
Earth fault (50N/51N) :
Harmonic 2 restrain
An earth fault current (including harmonic 2) could appear
in case of CT saturation if earth fault is measured by means
of the sum of 3 TC.
Division - Name - Date - Language
16
GENERATOR PROTECTION
Real overpower (32P) :
Against motor operation :
Reverse real power (ANSI 32P)
• Turbine :
Ps = 1 to 5% of Pn
• Diesel :
Ps = 5 to 20% of Pn
• Time delay ≥ 1 sec
Reactive overpower (32Q) :
Against field loss :
Reactive overpower (ANSI 32Q)
• Qs ~ 0.3 Sn
• Time delay : several seconds
Division - Name - Date - Language
17
GENERATOR PROTECTION : Reverse reactive
power relay / impedance relay (32Q/40)
Q
X
3.V²/2.Qo
Qo
A
P
B
R
I
C
Motor
Motor
Generator
G
3.V²/2.Qo
V
C
X/R²+X²=Qo/3.V²
R = Real part ( V/I)
Q = 3.X.V²/X²+R²
X = Imaginary part ( V/I)
P = 3.R.V²/X²+R²
Generator
A
B
Point A : P # 0 , Q = Qo , ⇒ X = (Qo/P).R
⇒
R.Q = X.P
Point B : P = P1 , Q = Qo , ⇒ X = (Qo/P1).R
Point C : P = P2 , Q = Qo , ⇒ X = (Qo/P2).R
Generator connected to a source able to
supply reactive power ⇒ correct voltage
Generator connected to a source unable to
supply reactive power ⇒ drop in voltage
with reverse reactive power relay : correct
operation
with reverse reactive power relay : correct
operation by adding 27 function
with impedance relay : correct operation
with impedance relay : correct operation
Division - Name - Date - Language
18
GENERATOR PROTECTION
Thermal overload (49) :
• Heat rise calculation :
2
dE
Ieq
+E =
T×
Ib
dT
Ieq 2 = I 2 + K × Ii 2
• I is the greatest value of I1, I2, I3 (at 50 Hz) and I1rms
• Ii is the negative sequence current
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
• Eo : initial heat rise
Division - Name - Date - Language
19
GENERATOR PROTECTION
Thermal overload (49) (cont'd) :
• Operation
E
2
2
t
Ieq − T Ieq
E = Eo −
×e +
Ib
Ib
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
(Ieq/Ib)²
Eo
T
T
T
t
Division - Name - Date - Language
20
GENERATOR PROTECTION
Thermal overload (49) :
Thermal overload function is used to protect the generator against too
high requested active power that is to say if the power of the load
increases.
t
100
10
2
Cold curve
1
0.1
I
Ib
t = T × Log 2
I
− Es 2
Ib
Es2 = thermal setting point in %
T = heat rise (T1) or cooling (T2)
time constant
2
Hot curve
I
−1
Ib
t = T × Log 2
I
− Es 2
Ib
NB : For generator, K factor = 0
Ieq/Ib
Division - Name - Date - Language
21
GENERATOR PROTECTION
Negative sequence / unbalance (46) :
• You want to detect the loss of one phase
⇒DT curve with setting Is < 15% of Ib and time setting = several
seconds
• You want to protect the machine against negative sequence
current
High frequency currents in the dampers induce high power losses
⇒use IDMT curve or similar
Setting indication : 15% of Ib and time setting = several seconds
Division - Name - Date - Language
22
GENERATOR PROTECTION
Phase directional overcurrent (67) :
IccA
IccB
A
B
U
Division - Name - Date - Language
I
23
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in A :
IccA
IsA
Relais
U13
I3
U21
I1
IccA
I2
U32
Division - Name - Date - Language
24
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Fault in B :
IsB
IccB
Relais
I2
U13
U21
I1
IccB
I3
U32
Division - Name - Date - Language
25
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Measurement of the phase shift angle between a reference voltage,
called the polarization voltage, and a current makes it possible to
determine the current direction
In practice:
• polarization by phase-to-phase voltage
• measurement of ϕ1= phase shift (U32,I1), ϕ2= phase shift (U13,I2)
and ϕ3 = phase shift (U21,I3)
I1 ( for ϕ = 0 )
U 21
V1
V1
90°
polarising
voltage
V3
V3
polarising
voltage
Division - Name - Date - Language
V2
90°
U 32
V2
I3 ( for ϕ = 0 )
26
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Conventions :
I1
ϕ1
ϕ1 = phase shift (U32,I1)
varies according to the impedance of
the circuit under consideration
Conventional current direction:
• Normal direction = from busbar to
cable
• Inverse direction = from cable to
busbar
Conventional CT wiring:
normal direction inverse direction
I1 in normal
direction
ϕ1
U32
I1
I1 in inverse
direction
Division - Name - Date - Language
I
I
27
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Characteristic angle θ :
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ =
angle between the perpendicular at
the zone limit - characteristic line and the polarization voltage
Setting values of θ :
• 30° if high reactance circuit
( ϕ1minimum)
• 45° average case
• 60° if high resistance circuit
( ϕ1 maximum)
Normal zone
θ
Inverse zone
Division - Name - Date - Language
U32
28
GENERATOR PROTECTION
Phase directional overcurrent (cont'd) (67) :
Principle :
I1
Association of 2 functions:
• phase overcurrent protection
function
adjustable setting Is
Definite or IDMT time
• detection of the current direction
characteristic angle θ
Three-phase protection
• I1 and ϕ1 (phase shift U32,I1)
• I2 and ϕ2 (phase shift U11,I2)
• I3 and ϕ3 (phase shift U21,I3)
Protection operational if:
polarization voltage > 1.5%Un
ϕ1
θ=45°
U32
Is
Phase overcurrent
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
29
GENERATOR PROTECTION
Directional earth fault (67N) :
IscA
IscB
A
B
Vrsd
Division - Name - Date - Language
Irsd
30
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
V2
ϕ0A
Fault at A
N
Vrsd
V1
IrsdA
V3
Normal direction
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
31
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
IrsdB
V2
Fault at B
ϕ0B
N
V1
Vrsd
Reverse direction
V3
&
&
V rsd = − 3 × V 1
&
&
&
where V 1 = Z N × I rsd
&
&
&
V rsd = − 3 Z N × I rsd
⇒
Division - Name - Date - Language
32
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
Measurement of the phase shift angle between the residual voltage called the polarization voltage - and the earth fault current makes it
possible to determine the direction
V2
IrsdB
ϕ0B
N
ϕ0A
Vrsd
V1
IrsdA
Division - Name - Date - Language
V3
33
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
Division of a current vectorial plane into 2
half-planes:
• normal zone
• inverse zone
Characteristic angle θ0 =
angle between the perpendicular at the
zone limit - characteristic line - and the
polarization voltage
Typical values of θ0:
• 0° if N earthed by resistance
• 15°, 30°, 45°, 60°:
intermediate values
• 90° if isolated neutral (Irsd=Icapa)
• -45° if N earthed by reactance
Inverse zone
θ0
Vrsd
Normal zone
Division - Name - Date - Language
34
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
inverse zone
ϕ0
Is0
Association of 2 functions:
• earth fault protection function
adjustable setting Is0
Definite time
• detection of the current direction
characteristic angle θ0
Plane single-pole protection
• Ip : projection of Irsd on the
characteristic line
• ϕ0: phase shift (Vrsd,Irsd)
Protection operational if:
polarization voltage >= 2.6% Un
θ0=45°
Vrsd
Ip
normal zone
Irsd
Earth fault
Direction detection in normal direction
Directional protection function
tripping zone
Division - Name - Date - Language
35
GENERATOR PROTECTION
Directional earth fault (67N) (cont'd):
COMPENSATED NEUTRAL SYSTEM :
Petersen coil + resistor:
• designed to compensate capacitive currents
=> Irsd is highly resistive
=> characteristic angle not adjustable: θ0 = 0°
• self-extinguishing earth fault
=> short, recurring faults
=> protection memory time adjustable
Tmem ~ 250 ms
• in practice, the system is slightly dissymmetrical and the residual
voltage is not zero when there is no fault
=> Vs0 setting adjustable
Division - Name - Date - Language
36
GENERATOR PROTECTION
Generator differential (87G) :
Id = I - I'
X In
Without harmonic 2
restrain
100%
Id1²/8 - It1²/32 = (0.05In)²
I
I'
M
Id² - It²/32 = Is²
Harmonic 2 restrain
Only one setting :
0.05 In < Is < 0.5 In
√2
Division - Name - Date - Language
External fault induces saturation of the CTs
and false differential current
It = (I + I')/2
X In
37
GENERATOR PROTECTION
Undervoltage (27) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
38
GENERATOR PROTECTION
Undervoltage (27) : coordination with overcurrent protection
Undervoltage protection
t
Overcurrent protection
t
27
51
T
T
Us
Division - Name - Date - Language
Un
U
In
Is
Isc
I
39
GENERATOR PROTECTION
Overvoltage (59) :
Sepam
Sepam
Sepam
Sepam
Division - Name - Date - Language
40
GENERATOR PROTECTION
Residual overvoltage (59N) :
• For isolated neutral 59N protection is required to detect earth fault
before closing the circuit breaker
• This function can be located elsewhere in the network (on busbar
for example)
Division - Name - Date - Language
41
GENERATOR PROTECTION
Restricted earth fault (64REF) :
• If the protection 64 REF is required
• or if the generator has a power rating of more or equal than 5
MVA the protection 64 REF is required.
• It offers the advantage of having greater sensitivity than
differential protection (5% of In)
G
Division - Name - Date - Language
64REF
42
GENERATOR PROTECTION
Temperature monitoring (49T/38) :
• The protection detects if an RTD is shorted or disconnected.
– RTD shorting is detected when the measured temperature is
less than -70 ± 10°C
– RTD disconnection is detected when the measured
temperature is greater than 302 ± 27°C
• For Sepam 1000+, RTD can be Pt100, NI100, NI120 type
• For Sepam 2000, RTD can be Pt100 only
Division - Name - Date - Language
43
GENERATOR PROTECTION
Synchro-check (25) :
• dUs set point : can depend on power transit
• dFs set point :depends only on accuracy
• dPhi set point :can depend on power transit
• Us high : to detect presence of voltage
• Us low : to detect absence of voltage
• Time Ta : to take into account of the circuit breaker closing time
Division - Name - Date - Language
44
GENERATOR PROTECTION
Synchro-check (25) (cont'd) :
∆ϕ + 360 × ∆F × Ta < dPhis
Usynch 1
Usynch 2
U>Us high
Synchro check
∆F < dFs
&
U>Us high
U>Us high
∆U < dUs
U>Us high
Division - Name - Date - Language
45
GENERATOR PROTECTION
Synchro-check (25) (cont'd) :
• 4 operating modes :
Mode 2
Mode 1
Usynch 1
Usynch 2
Usynch 1
Usynch 2
Mode 3
Mode 4
OR
Usynch 1
Division - Name - Date - Language
Usynch 2
Usynch 1
AND
Usynch 2
46